Gensets - Ghaddar
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The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard. Notes Engine Technical Data The above performance data are valid as per the following specs: • Diesel Fuel is according to BS2869 Class A2 or equivalent. • Lubricating oil is according to Grade SAE 15W-40 API CI4. • The coolant should be 50% antifreeze and 50% fresh water. Anti-freeze should be compliant with ASTM D6210. Dimensions Length Width Height Weight 3750 mm 1400 mm 2100 mm 4000 Kg Cylinders & Arrangement Bore & Stroke (mm) Induction system Combustion Cycle Compression ratio Cooling System Displacement Lube oil capacity Coolant capacity Standard governor Engine Speed Fuel Consumption (L/H) @ 100% Load Fuel Consumption (L/H) @ 75% Load Radiator Cooling Air Flow (m 3 /s) Emissions regulations Exhaust temperature o C (max) Max exhaust gas flow (m 3 /min) Max. allowed back pressure (kPa) 6; Vertical in-line 159 x 159 Turbo charged & Aftercooled Direct injection 4 stroke 13.9:1 Water cooled 18.9 liters 50 liters Max 93 liters Electronic; Cummins EFC 1800 rpm 122 94 11.9 Fuel optimized 504 112 10.2 Make & Model CUMMINS KTA19-G4 @ 50% Load @ 25% Load 65 36 1. The applicable voltage range is 380V to 480V for 60Hz applications. For other voltages, please consult factory. 2. This generating set is of switchable speed of 1500/1800 rpm. 3. CT575 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation. 4. CT635S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted. Alternator Technical Data Frequency / No. of poles Ingress protection Insulation class Terminals (Optional) Excitation system (Optional) 60Hz / 4P IP23 H 6 (12) SHUNT (AREP +or PMG) Make & Model Leroy Somer TAL0473E - [TAL473C] 2/3 R150 2250 R.P.M. ± 1 % 1.1 m 3 /s - [0.58 m 3 /s] Winding pitch AVR model Overspeed Voltage regulation Coolant air flow Head Quarters & Factory - Ghazieh, Sidon, Lebanon Tel: +961 7 220 000 Fax: +961 7 221 754 / 223 322 P.O.Box: 110 Sidon - Email: [email protected] Beirut Branch - Tel: +961 1 847 770 Fax: +961 1 847 775 UAE - Rich Motor Co. FZE Hamriyah Free Zone, Phase II, Sharjah, UAE - Tel: +971 6 526 9111 Fax: +971 6 526 9431 - P.O.Box: 49353 Sharjah. Nigeria - 10A Akin Adesola Street, Victoria Island, Lagos - Tel: +234 706 890 9333 - Email: [email protected] Saudi Arabia Rabigh Industrial City, Yanbu Highway, Exit 927, Petro Rabigh Bridge, Rabigh, KSA. Tel: +966 58 373 6543 E-mail: [email protected] Certifications - The complete Generating Set is type-tested according to ISO 8528-8 Standard. - The control panel is certified by an ISO 17025 accredited laboratory to have IP55 according to IEC 60355 Pictures for Gensets and canopies could vary from actual product. Ratings @ 0.8 PF Prime Rating Stand-by Rating CT635S* 4 CT575* 3 575.3 kVA Frequency* 2 60 Hz Voltage* 1 All voltages 460.3 Kw 60 Hz 220/380 V 60 Hz Alternator TAL473E (6S) TAL473C (8S) TAL473C (6) 570 kVA 456 Kw 572.4 kVA 458 Kw 634.8 kVA 508.0 Kw 627 kVA 502 Kw 631 kVA 505 Kw 127/220 V 277/480 V CT575 – CT635S (KTA19)-60 Hz Gensets Medium Range
Transcript of Gensets - Ghaddar
The above ratings represent the generating set capability guaranteed within ±3%at the reference conditions equivalent to those specified in ISO 8528/1 standard.
Notes Engine Technical Data
The above performance data are valid as per the following specs:• Diesel Fuel is according to BS2869 Class A2 or equivalent.• Lubricating oil is according to Grade SAE 15W-40 API CI4.• The coolant should be 50% antifreeze and 50% fresh water. Anti-freeze should be compliant with ASTM D6210.
Dimensions
LengthWidthHeightWeight
3750 mm1400 mm2100 mm 4000 Kg
Cylinders & ArrangementBore & Stroke (mm)Induction systemCombustionCycleCompression ratioCooling SystemDisplacement Lube oil capacityCoolant capacityStandard governor Engine SpeedFuel Consumption (L/H) @ 100% LoadFuel Consumption (L/H) @ 75% LoadRadiator Cooling Air Flow (m3/s)Emissions regulationsExhaust temperature oC (max)Max exhaust gas �ow (m3/min)Max. allowed back pressure (kPa)
6; Vertical in-line159 x 159Turbo charged & AftercooledDirect injection4 stroke13.9:1Water cooled18.9 liters50 liters Max93 litersElectronic; Cummins EFC1800 rpm1229411.9Fuel optimized50411210.2
Make & Model CUMMINS KTA19-G4
@ 50% Load @ 25% Load
65 36
1. The applicable voltage range is 380V to 480V for 60Hz applications. For other voltages, please consult factory.
2. This generating set is of switchable speed of 1500/1800 rpm.
3. CT575 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.
4. CT635S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.
Alternator Technical Data
Frequency / No. of polesIngress protectionInsulation classTerminals (Optional)Excitation system (Optional)
60Hz / 4PIP23H6 (12)SHUNT (AREP +or PMG)
Make & Model Leroy Somer TAL0473E - [TAL473C]2/3R1502250 R.P.M.± 1 %1.1 m3/s - [0.58 m3/s]
Winding pitchAVR modelOverspeedVoltage regulationCoolant air �ow
Head Quarters & Factory - Ghazieh, Sidon, Lebanon Tel: +961 7 220 000 Fax: +961 7 221 754 / 223 322 P.O.Box: 110 Sidon - Email: [email protected] Beirut Branch - Tel: +961 1 847 770 Fax: +961 1 847 775UAE - Rich Motor Co. FZE Hamriyah Free Zone, Phase II, Sharjah, UAE - Tel: +971 6 526 9111 Fax: +971 6 526 9431 - P.O.Box: 49353 Sharjah.Nigeria - 10A Akin Adesola Street, Victoria Island, Lagos - Tel: +234 706 890 9333 - Email: [email protected] Arabia Rabigh Industrial City, Yanbu Highway, Exit 927, Petro Rabigh Bridge, Rabigh, KSA. Tel: +966 58 373 6543 E-mail: [email protected]
Certi�cations
- The complete Generating Set is type-tested according to ISO 8528-8 Standard.
- The control panel is certified by an ISO 17025 accredited laboratory to have IP55 according to IEC 60355
Pictures for Gensets and canopies could vary from actual product.
Ratings @ 0.8 PF Prime Rating Stand-by Rating
CT635S*4CT575*3
575.3 kVA
Frequency*2
60 Hz
Voltage*1
All voltages 460.3 Kw
60 Hz220/380 V
60 Hz
Alternator
TAL473E (6S)
TAL473C (8S)
TAL473C (6)
570 kVA456 Kw
572.4 kVA458 Kw
634.8 kVA508.0 Kw
627 kVA502 Kw
631 kVA505 Kw
127/220 V 277/480 V
CT575 – CT635S (KTA19)-60 Hz
GensetsMedium Range
Construction
Sheet Fabrication
Paint type
Paint application
Durability tests
Compliance
Degree of protection
Wire crimping
Wire coding
CNC shearing & bendingHeat-treated powder-coated
Electrostatic corona spraying• IMPACT [EN ISO 6272]• Salt spray resistance [ASTM B117-73]• Humidity Resistance [ASTM D2247]
• Panel is compliant with [ISO8528-8]• Clearance & Creepage [IEC60355-1] • Leakage current & Dielectric strength [IEC60355-1]• Protection against electric shock [IEC600 364-4-41] IP55
• Crimping force up to 20KN • Accuracy of 0.01mm• Each crimping is checked by Komax CFA+
• Wires are coded by wire color and cross-section• Wires are coded by printed numbers• Wires are coded by printed function of the wire
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).
Control Panel Speci�cations
GMP260MKIII (DSE6110 MKIII) panel is an automatic start generating set panel of microprocessor-based design which is capable of interfacing with electronic engine through the can-bus J1939. It is fully con�gurable by PC software, yet most settings can be programmed by front fascia buttons. If Mains voltage is to be monitored, DSE6120MKIII can be o�ered.
Circuit Breaker Schneider or ABB, 3 Pole (4 Pole available as Optional)
The control panel is certified by an ISO17025 accredited laboratory to have IP55 according to IEC60355
Protection(standard) (standard)
Control(OPTIONAL Note 1 ,3) (OPTIONAL Note 1) (standard)
Instrumentation(OPTIONAL Note 1 ,3)
Over /Under AC voltage
Over /Under frequency
Delayed Over current
Short-circuit
Over KW
High Engine Temperature
Low oil pressure
Maintenance Alarm
High/Low Battery voltage
Low coolant level Note 2
3 ph Mains Sensing (6120)
High oil temperature
High exhaust temperature
Low fuel pressure
Low coolant pressure
Low fuel level
Low oil level
High winding temperature
High bearing temperature
Low boost pressure
Fusible link fire protection
Low coolant temperature
Lube oil temperature
Exhaust temperature
Engine Inlet air (Boost) pressure
Charging ammeter
Fuel pressure
Coolant pressure
Fuel level
Lube oil level
Winding temperature 3xRTD
Bearing temperature RTD
Tier 4 Support
Battery Changer: 5A, 10A , UL
Fuel pump control
Extension:
Ethernet –Modbus TCP
RS485- Modbus RTU
GPS tracker
Water in Fuel Detection
Webnet Applications
SNMP Gateway
Inputs: 20ma, 10V
Thermocouples
Remote start input
Emergency Stop button
Common Alarm volt-free contact
Event log (100 events)
Weekly Exerciser
Audible Alarm
Standard CANbus J1939
Pre/Post heat control
Data Logging
PLC Editor
Oil Level Control
Gen AC Voltage: 3ph VLL & VLN
Gen Frequency: Hz
Gen Current: 3 phase A
Power: KW, KVA, KVAR & PF
Energy: KWhr, KVAhr, KVARhr
Lube Oil pressure
Engine coolant temperature
Battery DC Voltage
DC Alternator Voltage
Engine Speed
Operating hours
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Head Quarters & Factory - Ghazieh, Sidon, Lebanon Tel: +961 7 220 000 Fax: +961 7 221 754 / 223 322 P.O.Box: 110 Sidon - Email: [email protected] Beirut Branch - Tel: +961 1 847 770 Fax: +961 1 847 775UAE - Rich Motor Co. FZE Hamriyah Free Zone, Phase II, Sharjah, UAE - Tel: +971 6 526 9111 Fax: +971 6 526 9431 - P.O.Box: 49353 Sharjah.Nigeria - 10A Akin Adesola Street, Victoria Island, Lagos - Tel: +234 706 890 9333 - Email: [email protected] Arabia Rabigh Industrial City, Yanbu Highway, Exit 927, Petro Rabigh Bridge, Rabigh, KSA. Tel: +966 58 373 6543 E-mail: [email protected]
CT575 – CT635S (KTA19)-60 Hz
GensetsMedium Range
Genset Standard Features
- Manual & Automatic Transfer Switches,- Synchronizing & Totalizing Panels- Fuel water separator- Water jacket heater- Oil heater- Fuel heater- Battery heater- Anti-condensation Heater- Air Shut-o� Valve- Oil Sampler- Pre-lube Oil Pump
Genset Optional Features
Assembly: Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528-8 standard.
Fabrication:- The engine/alternator assembly rests on skid with Anti-vibration mounting pads.- The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.- A skid mounted fuel tank is supplied with fuel gauge, �ller cap, fuel inlet and outlet hoses.- The control panel enclosure is made up of metal sheet .
Paint:-The skid and control panel enclosure are painted with heat-treated and power-coatedelectrostati corona spraying.- Paints passed durability tests conforming to international quality standards.- Impact (EN ISO 6272)- Salt Spray Resistance (ASTM B117-73)- Humidity Resistance (ASTM D2247)
Works-Testing:- All Gensets are tested prior to dispatch.- Test is automatically generated and checked according to ISO8528- Test certi�cate is issued for each Genset
Equipment:- Water cooled Radiator with belt driven blower fan and full guarding- Electric starter with solenoid Relay- Battery Charging Alternator- Energized to run solenoid- Replaceable fuel, oil and air �lters- Heavy duty leads acid battery with matching capacity (Amps & CCA)- One loose supplied industrial exhaust silencer – 16 DB noise reduction level.- Integral Fuel Tank with 500 L capacity.
Documentation:- User Manual for Operation, Installation and Maintenance guidance- Wring Diagram.- Test Report- Maintenance Schedule- Catalogues for Engine, Alternator & AVR
Head Quarters & Factory - Ghazieh, Sidon, Lebanon Tel: +961 7 220 000 Fax: +961 7 221 754 / 223 322 P.O.Box: 110 Sidon - Email: [email protected] Beirut Branch - Tel: +961 1 847 770 Fax: +961 1 847 775UAE - Rich Motor Co. FZE Hamriyah Free Zone, Phase II, Sharjah, UAE - Tel: +971 6 526 9111 Fax: +971 6 526 9431 - P.O.Box: 49353 Sharjah.Nigeria - 10A Akin Adesola Street, Victoria Island, Lagos - Tel: +234 706 890 9333 - Email: [email protected] Arabia Rabigh Industrial City, Yanbu Highway, Exit 927, Petro Rabigh Bridge, Rabigh, KSA. Tel: +966 58 373 6543 E-mail: [email protected]
CT575 – CT635S (KTA19)-60 Hz
GensetsMedium Range
