Gazebo GZ3584 - Lowes Holidaypdf.lowes.com/installationguides/852580008446_install.pdf26 M5 x 38mm...

of 221www.stcny.com

Systems Trading CorporationCustomer service: (877)782 4482 Email: [email protected]

9’3”

12’2”8’10”

9’11”

13’2”

7’

Assembly Instructions

Gazebo GZ3584 Aluminum Composite Roof Panels

of 222www.stcny.com

IntroductionThank you for purchasing the Gazebo GZ3584. When properly assembled and maintained, this gazebo will provide many years of enjoyment!

These instructions include helpful hints and important information needed to safely assemble and properly maintain the gazebo. Please read these instructions completely before you begin.

Our patented gazebo has been designed for easy assembly. All steps can be completed by a team of four people. The assembly should take about two hours.

Before Starting Assembly: CAREFULLY READ ALL THE INSTRUCTIONS BEFORE YOU BEGIN AND FOLLOW THE STEPS IN THE ORDER THEY ARE PRESENTED.

1. Make sure you have all the necessary parts: Compare the contents of the two cartons to the List of Parts. If any parts are missing or damaged, or you have any questions, please contact Customer service: (877)782 4482 before beginning assembly.

2. Lay the parts out in separate staging areas: The List of Parts has the corresponding step number referenced to each part. We recommend that while you go through the list, make staging areas for each step and place the parts necessary for eachstepintheseareas.Thiswillsaveyoutimeandeffortduringassembly.

3. Select a Location: Whenselectingalocationforyourgazebo,aflatlevelareaisessentialandifpossiblewithproper water drainage and easy access to power and water, if neccessary. Choose a sunny, level position away from overhanging trees and power lines and protected from the wind as much as possible. Locate underground pipes or cables before preparing the site or anchoring the gazebo. Note:Youmayassemblethegazeboonahardlevelsurfaceandmoveittoitsfinallocationwhen finished.Makesurethattherearenoobstaclesbetweentheassemblyareaandthefinalposition.

4. Prepare a Foundation: After choosing a location, proper preparation of the site is recommended. The site must be level. If the site is not level, create a base slightly larger than the outside dimensions of the gazebo using a perimeteroftwobyfoursfilledwitheithersoil,sodorgravel. Make sure the base is square by measuring the diagonals from both directions and making sure they are equal. The gazebo is secured with pegs into holes cast with concrete. Ifyoudecidetohaveaconcretebase,itisbesttocontactareliablecontractortomakesureitisflatand level. Make sure you have checked with your local authorities regarding any required building permits.

5. Make sure you have the proper tools: • Tape Measure • 2 Small Step Ladders • Work Gloves • Wooden Mallet • Safety goggles • Scissors • Phillips Screwdriver • Liquid soap or WD40 Lubricant • Spirit Level • Hex Key (included)

NOTE: A cordless drill with Phillips head bit is highly recommended but not essential.

of 223www.stcny.com

1

1

5

5

5

5

1

1

2

3 46 7

7

Safety Advice• Thegazebomustbepositionedandfixedon aflatlevelsurface.• Dispose of all plastic bags safely. Keep them out of the reach of children.• Keep children and pets away from the assembly area until the work is completed.• Always wear shoes, gloves and safety goggles when working.• Take special care not to touch overhead powerlineswiththealuminumprofiles.• Do not attempt to assemble the gazebo in windy or wet conditions.• Do not position your gazebo in an area exposed to excessive wind. • If using power tools or a ladder, always follow the manufacturers safety instructions. • Hot items such as recently used grills, blow- torches etc. must not be stored in the gazebo. • Make sure the gazebo complies with local building codes.

Table of ContentsIntroduction.............................................. 2Table of Contents...................................... 3List of Parts............................................... 4 Step 1AssemblingtheCornerProfiles......... 6Step 2AssemblingtheRoofProfiles............. 7Step 3 AttachingtheRoofProfilestoCornerProfiles.. 8 Step 4 AttachingtheUpperRoofProfilesandRoofConnectorstoRoofandCornerProfiles......... 9 Step 5 Securing the Gazebo to the Ground..... 12Step 6 Installing the Roof Gables.................... 13Step 7 Installing the Roof Panels.................... 18

ATTENTION: DO NOT ATTEMPT TO ASSEMBLE THE GAZEBO ALONE!

4 4

of 224www.stcny.com

List of PartsThe gazebo is shipped in 3 cartons. These cartons are heavy. Be careful when lifting them.Wear proper safety gear including work shoes, gloves and goggles.Thepartsareidentifiedbyremovablestickers.Place all the parts for each step in staging areas, checking that you have all parts as you go.If any parts are missing or damaged, contact STC customer service before beginning assembly:Customer service: (877)782 4482

2170mm

1584mm

1580mm

Aluminum Composite Roof Panel

black side

2000mm

1650mm

1500mm

No. Part Qty Step

1 4 1

2 4 1

3 2 2

4 2 2

5 2 2

6 2 2

7 8 4

8 2 6

No. Part Qty Step

9 1 6

10 4 6

11 6 6

12 2 6

12A 1 6

13 4 7

14 6 7

15 4 7

2200mm

1150mm

of 225www.stcny.com






black side

black side

black side

black side

black side

1276mm

1276mm

1780mm

1780mm

30 4 6

31 4 1

32 12 5

33 1

34 12 5

35 1

36 4 4

37 1 6

40 2 4

41 2 4

42 2 4

43 2 4

44A 4 4

44B 4 4

45A 4 4

45B 4 4

No. Part Qty Step

16 4 7

17 2 7

18 1 6

19 4 7

20 4 7

21 2 7

22 8 4

23 4 4

24 10 7

25 M6x15mm 127 1,24,6

26 M5 x 38mm 34 7

27 12 6

28 M4 x 8mm 10 7

29 M8 x 15mm 32 3

We included some extra screws and bolts for your convenience.

of 226www.stcny.com

x 4

x 4

Cornerprofile(1)

x 4 Cornerprofilecover (31)

x 4

Support plate (2)

x 4Screw (25)

x 12

1

1 1 1 1

1

1

22 2 2 2

2

31

25

25

25

1.A

1.B 1.C

AssemblingtheCornerProfiles

Place all the parts on a level surface.Make sure the pieces are in the correct positions before assembling.Carefully follow the order of assembly to ensure an easy installation.Wear proper safety gear including work shoes, gloves and goggles.

Placecornerprofiles(1)paralleltoeachotheron the ground. Slide support plates (2) into cornerprofilesfromtheendwithasinglescrew hole, as shown.

Fasteneachplatetoprofileusingthree screws (25).

Insertcornerprofilecovers(31)intotopendsofcornerprofiles(1)as shown.

STEP 1

Components

x 4

of 227www.stcny.com

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

Roofprofile(5)

x 2Roofprofile(6)

x 2

2.A

2.B

AssemblingtheRoofProfilesPlace all the parts on a level surface. Make sure the pieces are in the correct positions before assembling. Carefully follow the order of assembly to ensure an easy installation. Wear proper safety gear including work shoes, gloves and goggles.

Insertendoflongroofprofile(3)intolongroofprofile(4)asshown.Fasten with screws (25).Repeat to make two sets.

Insertendofshortroofprofile(5)intoshortroofprofile(6)asshown.Fastenwithscrews(25).Repeat to make two sets.

STEP 2

Components

Roofprofile(3)

x 2Roofprofile(4)

x 2 Screw (25)

x 8

3

4

6

4

4

25

25

3

5

56

3

x 2

x 2

of 228www.stcny.com

Screw (29)

x 32

Components

ILLUSTRATION

4

3

3.A

3.B

Attachlongroofprofilesets(3,4)tocornerprofiles(1)asshown.Fasten with screws (29).Repeat to make two sets.

Attachshortroofprofilesets(5,6)tocornerprofiles(1)as shown.Fasten with screws (29).

29

29

29

31

1

1

1

1

1

1

1

1

1

1

5

5

5

6

6

4

4

4

3

3

STEP 3 AttachingRoofProfilestoCornerProfiles

3

of 229www.stcny.com

36

36

363

3

43

25

25

2525

25 2525

222222

22

22 22

22

22

25

3625

25

252525

43

40

40

41

41

42

42

25

2536

36

25

41/43

40/42

4

22

25

42/43

4/3

22

25

42/40

43/41

4/6 3/5

45

56

6

5

Components

Upperroofprofile(42)

x 2Upperoofprofile(43)

x 2Upperroofprofile(41)

x 2Upperroofprofile(40)

x 2

AttachingtheUpperRoofProfilesandRoofConnectorstoRoofandCornerProfiles

STEP 4

Screw (25)

x 84

U connector (22)

x8

U connector (23)

x4

Roof connector (7)

x8

Roof corner connector(36)

x4

4.A Attachupperroofprofiles(40,41,42,43)toroofprofiles(3,4,5,6)asshown.Overlapprofilesinmiddleofeachgazebosidetoformonesinglescrewhole.Fasten with screws (25), attaching U connectors (22) at same time, as shown.Slideendsofparts(36)throughslitsinprofiles(40,41,42,43)frominsidegazeboandfastenwith screws (25).

ATTENTION: One side of the U Connector (22) has a reinforcement bar, which should be facing the inside of the gazebo. The side without the bar should be facing out when installingonprofiles(41,42,43,44).

VIEW FROM OUTSIDE GAZEBO

CROSS SECTION

VIEWS FROM OUTSIDE GAZEBO3/5

3/5

41/43

5

Support connector(44A)

x4

Support bar(45A)

x4

Support bar(45B)

x4

Support connector(44B)

x4

4/6

of 2210www.stcny.com

7

7

23

4.B

4.C Attach two roof connectors (7) to each upperroofprofileset(40,41)and(42,43) as shown (facing outwards).Fasten with two screws (25) each.

7

77

7

7

7

Attach U connectors (23) to top of corner posts (1), as shown, using screws (25).

VIEW FROM INSIDE GAZEBO


4325

25

25

2525

25 25

25

25

25

25

25

23

23

23

23

43

40

40

1

1

1

1

1

41

41

42

42

7

25

25

40/4142/43

3/4/5/6


Support connector(44A)

x4

Support bar(45A)

x4

Support bar(45B)

x4

Support connector(44B)

x4

IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.

4.D Attach one support connector (44A) and one support connector (44B) to each corner post (1)at pre-drilled screw holes, using two screws (25) each.Slide support bars (45A) onto support connectors (44B) and fasten with two screws (25).Attachupperendofsupportbars(45A)toroofprofiles(3,5),fastenwithtwoscrews(25).Slide support bars (45B) onto support connectors (44A) and fasten with two screws (25).Attachupperendofsupportbars(45B)toroofprofiles(4,6),fastenwithtwoscrews(25).




1

1

1

1

1 1

1

25

25 25

25 25

44A

44A

44A

45B

45B

45B

45B

45A

45A

45A

45B

45A

45A

3

3

4

4

4/6

5

3/5 3/5

6

65


Components

Concrete screws, washers and nuts (34)x 12

Wood Screws, washers x 12NOT SUPPLIED

to be purchased by user

1. 2. 3.

Optional

Concrete Floor:1.Usinganelectricconcretedrill,drillholesintotheconcretefloor, corresponding to the holes in the support plates.2. Insert concrete screws (34) into the holes and hammer into place, using a mallet.3. Fasten concrete screws with washers and nuts.

Wood Deck:1.Usinganelectricwooddrill,drillholesintothewoodfloor, corresponding to the holes in the support plates.2. Insert wood screws with washers (not supplied) into the holes and fasten, using an electric screw driver.

Securing the Gazebo to the GroundSTEP 5

Components

32

32

32

1

2

5.A Fasten the gazebo frame to the ground, using three spikes (32) for each support plate.

Ground spike (32)

x 12

Securing the Gazebo to a Concrete Floor or Wood Deck


8

8

8

8

9

9

25

25

25

37

12A

Screw (27)

x 12Roof top cover (18)

x 1

12A

Installing the Roof GablesSTEP 6

Components

Roof topend (8)

x 2

Roof top (9)

x 1Roof top connector

(12A)

x 1

Roof support (12)

x 2

Roof gable (10)2170mm

x 4

Roof gable (11)1584mm

x6

Screw (25)

x 23

6.A

Attach roof top connector (12A) to roof top (9) and fasten with screw (25) from the top.

Insert roof top ends (8) into both sides of roof top (9) and fasten with screws (25) from underneath.Attach hook (37) from underneath.

Washer (30)

x 4Hook (37)

x 1


Using at least three people, install the roof gables (10,11,12) in the following order:

VIEW FROM TOP

6.B

11

10

12

5.

5.

11

9 1111

10 10

1010 1111 12

11 12

1.

1.

2.

2.

3.3.

4. 4.

4.4.

IMPORTANT:Theroofgableprofiles(10,11)havepre-drilledscrewholesunderneathoneachend.The end with the shorter distance to the screw hole is connected to the roof top ends (8) and the end with the longer distance to the screw hole is connected to the roof connectors (22,23).

Toward roof top ends (8,12A) Toward roof connectors (22,23)


11

11

11

11

11

11

6.C

ILLUSTRATION

Usingscrews(25),firstconnectfourroofgableprofiles(11)torooftopends(8)Then use screws (27) to attach their other ends to roof connectors (22) as shown.

9

9

8

8

8

22

22

22

22

22

22

22

25 25

27


ILLUSTRATION

1 1

Usingatleasttwopeople,slideroofgableprofiles(10,11)intotunnelsofrooftopends(8)andattach with screws (25) from underneath.Then use screws (27) to attach their other ends to roof connectors (22,23) as shown.

Usescrews(25)toattachroofgableprofiles(10)toroofconnectors(36)fromunderneathasshown.

6.E

11

11 11

11

8

8

8

27 23

3636

25

25

10 10

10

10

10

10

10

IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.



6.F

9

27

25

12

12

12

12A

12A

6.G Attach roof top cover (18) to roof top ends (8) on roof top (9) and fasten with four screws (25) and washers (30) from the top as shown.

25

25

30

30

9

ILLUSTRATION

IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.

22

18

Attachroofsupportprofiles(12)toroofconnector(12A)onrooftop(9)andfastenwithscrews(25)from underneath. Attach their other end to roof connectors (22) using screws (27).



Screw (28)

x 10

Roof gable cover (13)x 4

Roof gable cover (14)x6

Screw(26)x 34

Roofpanel(16)x 4

Roof panel (20)x 4

black side

black side

black side

black side

Roof panel (15)x 4

black side

Roof panel (19)x 4

black side

Installing the Roof Gables

STEP 7

Components

Slide roof panels (17,21) into their positions as shown.

Secureroofpanel(21)toroofsupportprofile(12)from below, using screw (28) through holeinundersideofprofile(12).

7.A

7.B

Installing the Roof Panels

Roof panel (17)x 2

Roof panel (21)x 2

Remove protective plastic from both sides of roof panels. Place side to face toward the sun facing out when installing.

17

12

1221

21

28

17

21

VIEW FROM THE TOP

VIEW FROM BELOW(from underside of roof)

12


207

28

14

1120

16

17

17

12

21

21

ILLUSTRATION

26

14

11

Slideroofpanelset(16,20)intopositionasshown.7.C

7.D

Fastenroofpanels(16,20)toconnectors(7)frombelowwithscrews(28).

VIEW FROM THE TOP

16

20

Placeroofgableprofile(14)ontopofroofgableprofile(11).Alignbothprofiles.Frombelowthegazeboroof,fixroofgablecover(14)toroofgableprofile(11)using3screws(26)totightenupgablecover(14)withgableprofile(11)-upper/mid/lowerposition.

11

11

1111

11 10

10

10

10


197

28

14

10

1320

19

1615

17

21

ILLUSTRATION

1716

2120

Slide roof panel set (15,19) into position as shown.

7.F

7.E

Fasten roof panels (15,19) to connectors (7) from below with screws (28).

VIEW FROM THE TOP

15

19

Placeroofgableprofile(13)ontopofroofgableprofile(10).Alignbothprofiles.Frombelowthegazeboroof,fixroofgablecover(13)toroofgableprofile(10)using4screws(26)to tighten up gable cover (13) with longgableprofile(10).

11

Continue in a clock-wise direction all around the gazebo roof.


Components

18

14

11

14

24

End Cover (24)

x 10

11

ILLUSTRATION

7.G

7.H

Slideupperendoflastprofile(14)underrooftopplate(18)asshownandlowertheprofiletofitintoroofgableprofile(11).

Frombelowthegazeboroof,fixroofgablecover(14)toroofgableprofile(11)usingscrews(26)throughpre-drilledscrewholesatmidpointandendofprofile.

Close each assembly with end covers (24).


Enjoy your completed Gazebo!

WARRANTY: Warranty covers damage due to manufacturing defects only. Warranty doesnotcoverweatherinflicteddamage(ForceMajeure)and/or

damages caused by not following assembly instructions and adhering to warnings in manual.

ATTENTION:Roofprofiles,roofpanelsandgablesmustbealignedproperly during assembly to minimize any possibility of leaking.

Assembly Instructions

Gazebo GZ3584 Aluminum Composite Roof Panels

Gazebo GZ3584 - Lowes Holidaypdf.lowes.com/installationguides/852580008446_install.pdf26 M5 x 38mm...

Documents

Transcript of Gazebo GZ3584 - Lowes Holidaypdf.lowes.com/installationguides/852580008446_install.pdf26 M5 x 38mm...