Gas Fermentation: A carbon recycling pathway Sangeet...
Transcript of Gas Fermentation: A carbon recycling pathway Sangeet...
Carbon Smart™
2018 LanzaTech. All rights reserved.
Gas Fermentation: A carbon recycling pathway
Sangeet Jan2018 LanzaTech. All rights reserved.
Carbon Smart™
Energy can be Carbon Free
Aviation Fuel needs Carbon
Chemicals for Everyday Products
need Carbon
Carbon Smart™
Recycling Carbon
Industrial Off GasBiomass, MSW Syngas
Gas Feed
StreamCompression Fermentation Recovery Product
Tank
ProprietaryMicrobe
Carbon Smart™
Recycling Carbon
Industrial Off GasBiomass, MSW Syngas
Gas Feed
StreamCompression Fermentation Recovery Product
Tank
ProprietaryMicrobe
Fuel, Chemicals & Food
Carbon Smart™
Carbon Smart™
August 2016 Ground Breaking
May 2018 Start‐Up
May 2017 Reactor Construction
Carbon Smart™
Compelling Project Economics at 1st Commercial Plant
Production Levels that Enable Profitability
CapEx per Gallon of ~$3.25
Payback Period ~3 Years
GasBTU Value
Carbon Smart™
Ease of fun
ding
Evolution
Applied R&D
Engineering Development
Pilot and Demonstration
Discovery
Diffusion
Adapt and adopt from others
Continuous improvement at scale
Crossing the Valley of Death
First Commercial
Carbon Smart™Multiple demo plants at various scales; over 80,000 operating hours
Shanghai, ChinaQ1 2012300 MTA
JapanQ4 201415 MTA
Kaohsiung, TaiwanQ1 201430 MTA Glenbrook Pilot
Auckland, NZ2008
15 MTA
Caofeidian, ChinaQ1 2013300 MTA
Freedom PinesSoperton, GA
2015
Path to Commercial Scale
Lab Pilot Demo Commercial
Carbon Smart™
Steel Pilot Plant 1Nov. 2008Auckland, NZ
Carbon Smart™
Steel Demo Plant 1March 2012Baoshan, China
Carbon Smart™No Carbon Left Behind™
Steel Demo Plant 2Dec. 2012Caofeidian, China
Carbon Smart™13
Steel Pilot Plant 2March 2014Kaohsiung, Taiwan
Carbon Smart™ 1
MSW Pilot PlantNov. 2014Yorii, Japan
Carbon Smart™
Carbon Smart™
IndianOil Corporation (IOC): Refinery Off Gas Project Summary
Panipat Refinery34k MTA2019
>50% C in Ethanol from CO2
Carbon Smart™
China48k MTA2018
Belgium62k MTA2019
Industrial Off Gases
South Africa52k MTA 2019
India34k MTA2019
Carbon Smart™
Gasification and Fermentation
ProprietaryMicrobe
Gas Feed
Stream
CompressionFermentation
Recovery ProductTank
Gas Clean UpGasification
Variety of Feedstocks Successfully Demonstrated with Integrated Gasification Unit
UnsortedUnrecyclable
MSW
Biomass Residues
Carbon Smart™
35k MTACaliforniaBiomass Syngas
2019
20k L/ADemonstration
JapanUnsorted MSW Syngas
2013-2017
Carbon Smart™
Integrated Demonstration UnitPlasma gasifier directly connected to LanzaTech fermentation unit.
24/7 continuous production, 120 daysBiomass gasificationSyngas catalytic treatmentGas fermentation to ethanol
Validated expected commercial performanceYield of > 100 gallons per bone dry metric tonne
Waste Biomass to Ethanol
Carbon Smart™
Integrated, Stable Production over 40 Days
Carbon Smart™
Feedstock FlexibilityProven Feedstocks
Integrated Demonstration Unit
Proven Integration Using a Variety of Waste and Residue Feedstocks
Almond Wood Pistachio Shell Walnut WoodWalnut ShellAlmond Shell
Small Scale Integration
Pine Guayule Corn stover Flooring Waste
Carbon Smart™
LanzaTech-Sekisui MSW EthanolDemonstration 2014-2017
15 MTASlip stream of commercial, gasifier operated to produce syngas for electricity production
Carbon Smart™
Consistent Performance Through Sequential Campaigns at MSW Pilot Plant
Demonstrated 90% water recycle Low
environmental footprint
1.0
1.2
1.4
1.6
1.8
2.0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
H2:CO
Ratio
Time (days)
0%10%20%30%40%50%60%70%80%90%
100%
5 10 15 20
Prod
uct S
electiv
ity (%
)
Time (days)
Ethanol Acetate 2,3‐BDO Biomass
0%10%20%30%40%50%60%70%80%90%
100%
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Gas Utilization (%
)
Time (days)
Highly Consistent Ethanol Production Performance Within and Across Campaigns
Highly Robust Process in Face of a Fluctuating Syngas
Stable ethanol selectivity at 95%
Gas utilization above target
Carbon Smart™
SteelFerro-Alloy
50B gpy
Refining3B gpy
MSW26B gpy
Biomass Residues400B gpy
Local Input Global Impact
Potential Impact, Gas Fermentation
Significant Global Potential
Totals/year Relative to Today
480B Gallons ~35% of transport fuel
705M Cars off the road ~75% of passenger cars
2.6M mt CO2 ~7% of Global CO2
Carbon Smart™
Recycling Carbon to Ethanol
Gas Feed
StreamCompression Fermentation Recovery Product
Tank
ProprietaryMicrobe
Ethanol
Excellent SubstrateBuilding Block of the Future
Carbon Smart™
Making Chemicals“hardware” “software”
Optimizestrain
performance
Expandproductrange
Ethanol & 2,3‐BDO
Ethanol onlyImproved efficiency & stability
New product: AcetoneNew product: IPANew product: etc
Microbe 1.0(Native microbe)
Microbe 1.1(Improved microbe)
Microbe 2.0(Enhanced microbe with existing pathways)
Microbe 3.0(Synthetic microbe with designer pathways)New product: Higher alcohols Any product
Carbon Smart™
“…we are already seeing the consequences of 1°C through more extreme weather, rising sea levels and diminishing Arctic sea ice…”
Panmao Zhai, Co-Chair of IPCC Working Group I.