G-3/5/7 COA War Game 28 SEP 06...Helmut Haufe General Manager, Theater Logistics Support Center-...

Maintenance

Abroad

Guy Beougher Deputy G-4, United States Army Forces Command

Helmut Haufe General Manager, Theater Logistics Support Center- Europe

CW5 Paul Ostrander Automotive Logistics Officer, 8th Army SPO MRB-Korea

CDR Wesley Sanders USN Commanding Officer, Fleet Readiness Center Western Pacific

James Myles, MG (R) Vice President, Aviation Group, DynCorp International

FORSCOM is responsible for training and readiness of over 800k Soldiers in CONUS

Where We Are Located

MG(R) Myles

Huntsville, AL

Mr. Haufe

Kaiserslautern,

Germany

Mr. Beougher

Fort Bragg, NC

CDR Sanders

Atsugi, Japan

CW5 Ostrander

Yongsan,

Korea

http://upload.wikimedia.org/wikipedia/commons/e/e6/Unified_Combatant_Commands_map.png

2012 DOD Maintenance Symposium 4

DOD Maintenance Symposium 2012 Maintenance Abroad

Mission

Vision

Execute Theater Sustainment and Force Projection Support and Maintain the Theater Sustainment Base by

Providing Logistical Services to Army, Joint, Combined, and Multinational Forces in Support

of USAREUR and Combatant Commanders

The Provider of Choice for Logistics Support

• We support soldiers with top quality products & services

• We continuously improve and strive for best practices

• We work as a team and sustain our skills

The Best Supporting the Best… …Whatever it Takes!

//upload.wikimedia.org/wikipedia/commons/2/25/U.S._Army_Europe_Logo.jpg

//upload.wikimedia.org/wikipedia/commons/8/8c/21_Sus_Cmd_SSI.jpg


6966 Transportation

Truck Terminal

Supply Activity Europe

Ammunition Center Europe

Maintenance Activity

Kaiserslautern

Maintenance Activity Vilseck

General Manager

Business Operations

Support Operations

Special Staff

Quality Assurance

Management Maintenance Supply Transportation

Theater Logistics Support Center–Europe Structure and Capabilities





USAREUR Ground Equipment Maintenance Footprint

Field Maintenance Replace…on-system Repair & return to user

Sustainment maintenance Repair…off-system Repair & return to stock

Contract Capability

US Army National providers US Army Europe

NSPA: NATO Support Agency HNLFOA: Host Nation Liaison Field Operating Activity DOL: Directorate of Logistics IMMA: Installation Materiel Maintenance Activity

FSC: Forward Support Company MAV: Maintenance Activity Vilseck MAK: Maintenance Activity Kaiserslautern LCMC: Life Cycle Management Command

NSPA Mission Control

or

Echelon Above Brigade V

ia C

ont

ract

or

or

par

tner

nat

ion


BaseOps

Teams




MST

Maintenance

Support Team

TLSC-E

MAINTENANCE CAPABILITIES

MST

Maintenance

Support Team

Maintenance

Activity Vilseck

Maintenance

Activity Vilseck

MST

Maintenance

Support Team

MST

Maintenance

Support Team


Kaiserslautern


Kaiserslautern

MST

Maintenance

Support Team

MST

Maintenance

Support Team

High Mobility Multipurpose Wheeled Vehicle Egress Assistance Trainer (HEAT)

Certified Vehicle Support Trestles for FMTVs

Customer requested build of an Plow for Striker Vehicle

Ammo Transportation Cartridge Cutter

Electrical System Test Aid

Theater Maintenance: • Theater Maintenance Programs • National Maintenance Program • SMRR (Sustainment Maintenance Repair & Return)

• PRESET (Preset of equipment for deployment)

• RESET (Reset of equipment returning from

deployment)

• LBE (Left Behind Equipment)

Field Maintenance Support: • Area support Kaiserslautern • Area support Vilseck / Hohenfels • Area support Stuttgart • Area support Wiesbaden • Area Support Mannheim • Scheduled services to 2SCR • Community recovery support (Kaiserslautern) • Operate Ad hoc Forward Maintenance

Sites as required

Other Services: • Modeling and precision machining (ie:

HMMWV Egress Assistance Trainer, Certified Vehicle Support trestles, ...)

• ADR application & certification • AMC Reimbursable work • 10/20 repair




2012 DOD Maintenance Symposium 8 Focus and investment – driven by mission needs

• Focused skills training

• Rejuvenate workforce

• Specialized technical training

• Special welding capabilities

• Prototype fabrication

• Computerized Numeric Control (CNC) machinery

• Knowledge Management • IDP Training Database

Workforce Development

Apprentice Program





• Skilled and experienced maintenance capability in a forward deployed theater

•Well-positioned to support two COCOMS

• Addresses Echelon Above Brigade Field Maintenance requirements

•Avoids over-ocean evacuation transportation cost

•Linked with National Providers

•Available for sustainment maintenance requirements where in the best interest of the Army




USAMSC-K The "choice" for sustainment in

the Pacific

TIME

COST QUALITY

AREA II

AREA IV

AREA III

AREA I

D

11

Waegwan Daegu

Busan

Seoul

Camp Carroll

Mission Statement

United States Army Materiel Support Center-Korea provides theater sustainment maintenance, supply, ammunition, distribution, and transportation coordination support for forces operating in Korea. On order, transforms into the Theater Sustainment Brigade with a flexible and adaptable industrial base in contingencies capable of conducting NEO, CJRSO, Movement Control and Theater Sustainment.

USAMSC-K Co-located with DLA (DLA

Distribution-Korea) and AMC (AFSB) strategic national

providers and linked with USTRANSCOM (837th SDDC)

388 MSC-K HQ

25th Transportation Bn

6th Ordnance Bn

MSC-K Command Vision

Pacific Region Sustainment

Support

Theater Sustainment

Brigade

Transition USAMSC-K into an organization that can be the Pacific Regional Sustainment Provider for supply, maintenance, ammunition and movement control in Armistice and

transform into the Theater Sustainment Brigade with a flexible and adaptable industrial base in contingencies capable of conducting NEO, CJRSO, Movement Control and Theater Sustainment.

Armistice Contingency

“Bridging the Sustainment Gap”

TSRP COSIS

APS4 TSRR

NMP

CL V

RETROGRADE

MOVEMENT

CONTROL

NEO

CJRSO

BDAR

THEATER SUSTAINMENT

MOVEMENT

CONTROL CL V

TSRR BASE DEFENSE

13

Major Programs/Functions (Maintenance)

• Theater Sustainment Repair Program (TSRP) – 8A unique Class VII refurbishment program

managed by the 19th ESC SPO and executed by MSC-K utilizing an E-IROAN concept. Funding and oversight provided by 8A G-4 and G-8. Purpose is to extend the useful life of equipment (114 Man-years for FY12).

• Theater Sustainment Repair and Return Program (TSRR) – Backup Field level or

Sustainment level maintenance for specific deficiencies (133 Man-years for FY 12).

• National Maintenance Program (NMP) - Authorized source of repair for AMC’s NMP (9 Man-

years for FY 12) (Fully reimbursable) • Marine LOGCOM Rebuild Program in Support of III MEF - Extensive refurbishment

program for Marine equipment conducted on a Statement of Work (6 Man-years in FY 12) (Fully reimbursable)

• ROK Army MLRS Component Repair Program - Rebuild program for 8ea chassis components

of the MLRS. New program and first of its kind in Korea. Program is expected to grow over time (1 Man-year in FY 12) (Fully reimbursable) .

• APS-4 COSIS Support – Ongoing initiative to in source COSIS of APS-4 equipment stored in Korea.

Proof of Principle completed and limited support began on 1 Oct 2011. Support will be expanded each FY until the current contract is displaced (34 Man-years in FY 12) (Reimbursable for Parts and Supplies)

14

• National Maintenance Program (NMP)

– Engines, Transmissions, Transfers

– Fuel and Electrical (Starters, Generators, etc)

• Sustainment level Rebuild Program for Marines on Okinawa and Hawaii (Complete rebuild of end items and components based on a Statement of Work)

• COSIS support for APS-4 major assemblies

• Backup Field level maintenance for APS-4 GSE

• Component repair for selected MLRS carrier items for the Republic of Korea Army

• Backup field level maintenance (overflow from Field Level maintenance units)

• Sustainment level maintenance support for all tactical units operating in Korea (less aviation and medical) (includes Theater Sustainment Repair Program (TSRP))

– Power Generation Equipment

– Environmental Control Units

• Industrial Plant Equipment/Capabilities

– Machine shop/fabrication

– Welding shop/fabrication

– Illustrator for sign and data plate fabrication

– Computer controlled engine dynamometers

– Computer controlled transmission dynamometers

– Fuel Injection pump test stands

– Magnetic Particle Tester for Non Destructive Inspection

– A20 heater test stand

Maintenance Directorate (Major Assembly Division)

Support to External Customers

Support Provided to Korea Units



– Tactical Wheeled Vehicles

– Combat and Construction Equipment

– Trailers, Vans, etc

• Battery support (only dry batteries shipped OCONUS) – Fills, charges, drains, and disposes of lead acid batteries

• Industrial Plant Equipment/Capabilities

– Automated computer controlled Chassis Dynamometer

– Vehicle frame straighter machine

– Approved CARC Paint Facility

– Plastic Media Blast Facility

– Wheeled Vehicle Brake Tester

– HMMWV Wheel alignment

– Depot certified TACOM Ground Combat vehicle Welding

– Direct Support Electrical System Test Set (DSESTS)

15




– Wheel Assemblies

– Artillery items (B14)


• Backup field level and sustainment level maintenance support for APS-4

Maintenance Directorate (Heavy Equipment Division)


– All CECOM items (B16)

– Small Arms (B14)


• Backup field level and sustainment level maintenance support for APS-4

– COSIS support and re-finishing of small arms

– Onsite maintenance of 1200 SINCGARS radios



– Tactical radios, Night Vision Devices, Aiming Circles, Small Arms, Communication Shelters

– COSIS support for small arms

• C4ISR Installation kits for HMMWV, HEMTT, FMTV

• Tactical and commercial cable repair

– Fiber optic, Coaxial

• Night vision/Optical/NBC detection device support

– ICAM, M22 ACADA, Sight Unit, Collimator, Telescope, Boresight

– Radiation wipe tests

• Shelter electrical repair

• Component level repairs for 500+ Circuit Card Assemblies

– SINCGARS, FISTV, FIRE FINDER, MLRS, PALADIN, ABRAMS, BRADLEY

– Maintenance Support Teams

Maintenance Directorate (Communications and Electronics Division)



• USAMSC-K continues to maintain ISO compliance throughout the organization • Valid Quality Deficiency Reports less than 1/10 of 1 percent • Comprehensive Lean 6 Sigma program • Tasks performed IAW customer requirements: Statement of Work Enhanced Inspect and Repair Only As Necessary (E-IROAN) Army maintenance standard (10/20) • Quality is incorporated at all levels in the management process

Quality "We do it right"

ISO Maturity Level 4

18

Supports Pacific, National, and Coalition requirements Army forces in Korea (Army's largest below-depot OCONUS refurbishment facility) Marine Logistics Command (III MEF: Okinawa and Hawaii) Army's National Maintenance Program Republic of Korea Army (MLRS carrier components)

Provides value to DoD/DA organizations and National Providers Time: Strategically located to enhance ground combat power in the Pacific Quality: ISO compliant and robust quality management program Cost: Low-cost provider in the Pacific

Collocated with strategic DoD/DA sustainment partners DLA: DLA Distribution Depot - Korea (DLAD-K) AMC: Army Field Support Brigade (AFSB) USTRANSCOM: 837th SDDC

One of the Army's Best (Recognized in June 2010) Winner: HQDA Army Award for Maintenance Excellence (USAMSC-K) Winner: HQDA Army Award for Maintenance Excellence (Busan Storage Facility) Runner-up: HQDA Supply Excellence Award (USAMSC-K S4)

Take Aways

USAMSC-K is the Army's flexible sustainment provider in the Pacific


CDR Wesley Sanders Commanding Officer

CDR Mark Nieto Executive Officer

Maintenance Abroad

World Class Forward Deployed Depot Maintenance

http://naprasite/


• Scheduled Maintenance with International Commercial Partners for 12 Type, Model, Series Aircraft

• Unscheduled Maintenance through In-Service Repair for all Type, Model, Series

• Support Equipment Overhaul

• Forward Deployed Engineering Presence

• Pacific Theater Aircraft Component Repair (CRP)

Provide Quality Depot Level Aviation Maintenance for all Navy and Marine Corps Forces outside the United States

http://naprasite/

http://en.wikipedia.org/wiki/File:3MAW_embossed.png

http://en.wikipedia.org/wiki/File:USMC_-_2MAW.png

http://en.wikipedia.org/wiki/File:USMC_-_1MAW.png


Other FRC’s

AOR

FRCWP HQ Atsugi

Det Iwakuni

Det Singapore (CRP)

Det Guam

Det Korea

Det Okinawa

Det Afghanistan

Our AOR and Sites

Focus on

Tomorrow’s

Deployments

http://naprasite/


Personnel and Funding

Mission funded - O&M,N

- Annual Resources ($55-60M/year) – A/C and SE Depot Maintenance – Operating Costs (ISR + Overhead)

Cost Sharing

- Republic of Korea for CH-53 program labor - Japan pays 97% of MLC salaries

Billets by Location

200 Total Billets - 32 Military (USN/USMC) - 83 U.S. Civil Servants - 85 Japanese Master Labor Contract (MLC)

FRC WestPac utilizes an additional 300 commercial contractor personnel

Atsugi Okinawa Guam Iwakuni Korea Singapore Afghanistan (Rotation)

MIL 24 4 1 1 1 1 5 (Res)*

USCS 55 15 2 10 1 5**

MLC 81 4

Total 160 23 3 11 2 1 10

MIL 16%

USCS 42%

MLC 42%

*Reservist FDCR

**Two artisans provided by CONUS FRCs

http://naprasite/


How We’re Different • Large Scope - Small Team, Geographically dispersed

– 200 organic employees as opposed to 1000’s CONUS

• Mission Funded Depot Maintenance – PMI and ISR

• Unique ISR – 39 Artisans who work on all currently deployed T/M/S afloat and ashore OCONUS

– Artisans are not T/M/S specific

• All PMI lines are Contractors - 3 of 4 are non-US Contractors – Disclosure, proprietary information limitations

– Language and culture barriers

– No access to Navy maintenance programs

• Complete aircraft line contracting - not components – Detailed specs required for contractor support

– Classification/foreign disclosure/data rights (not who owns, but how to flow required info)

• Forward deployed theater requirements – Aircraft delivered from PMI events are really FMC – all mods and ISR work completed

– Nose to tail inductions

– Little to no WIP

http://naprasite/


Scheduled Aircraft Lines

H-60B/F/H 26%

FA-18E/F 9% MH-60S

13%

P-3C 22%

FA-18C 4%

F/A-18D 10%

CH-53E 4%

H-1 13%

T/M/S FY11 Total

33

FY 12 Total

23

FY13 Projected Inductions

33

Location (KTR)

CH-46E 6 0 1 (AWI)

ATSUGI (NIPPI)

EA-6B 2 0 0

FA-18C 3 1 0

FA-18D 0 2 2

FA-18E/F 2 2 7

H-60 B/F/H 7 6 0

MH-60S 0 0 3

P-3C/NP-3D 4 5 5

UH-1N/AH-1W 3 3 2 OKINAWA

(NIPPI)

MH-60S 2 3 5 GUAM (DS2)

CH/MH-53E 4 1 6 KOREA (KAL/KAI) KC-130J 0 0 2

http://naprasite/


Operations

• Ten 3-man ISR field teams:

– 1 Planner & Estimator

– 2 Sheet Metal Mechanics

• As required

– Aircraft Machinist

– Aircraft Mechanic (Fuel Cell Mech)

• Tools and materials

– Tool Box, PEB and Sheet Metal Stock

Bird Strike Cracks Fuel Cells

http://naprasite/


In-Service Repair (ISR) Sea/Shore

ISR Stats by FY FY10 FY11 FY12 FY13

Sea 224 296 314 TBD

Shore 499 521 531 TBD

Total 723 817 845 TBD

USN SHORE

21% USN SEA 35%

USMC SHORE

42% USMC SEA 2%

FY12 Shore QTY

AFGHANISTAN 223

ATSUGI 94

AUSTRALIA 1

BAHRAIN 16

DJIBOUTI 3

FUTENMA 35

GUAM 46

IWAKUNI 69

KADENA 11

KOREA 12

KUWAIT 1

MISAWA 5

NIPPI 11

OMAN 1

QATAR 1

SASEBO 1

THAILAND 1

Shore Completions 531

FY12 Sea QTY USS BONHOMME RICHARD 2

USS BUSH 12

USS CHAFEE 2

USS DE WERT 1

USS DEWEY 1

USS DREW 1

USS EISENHOWER 25

USS ENTERPRISE 44

USS ESSEX 1

USS IWO JIMA 1

USS KLAKRING 4

USS LINCOLN 78

USS MEYER 1

USS PELELIU 1

USS PORT ROYAL 2

USS STENNIS 73

USNS SUPPLY 1

USS VINSON 43

USS WASHINGTON 21

Ship Completions 314

http://naprasite/


Additional Support and Services

• Depot level rework for Support Equipment (SE) assigned to forward deployed USN/USMC units – Very Experienced Japanese Labor Force

• Engineering Support – 5 person team w/broad airframe structures experience

– Autonomous with CONUS reach back

– ISR and PMI Line support

– Input on Foreign Disclosure

3D Modeling - Unigraphics NX Stress Analysis On Site Support and Evaluation

http://naprasite/


Challenges

• DOD Focus Shift to PACOM – Multiple new aircraft T/M/S

• Locations, numbers • Potential in-theater depot workload (classification, foreign disclosure

concerns)

• CVW-5 move to Iwakuni – FY16-17 – Hangar to be completed Sep ’15 – Potential work shift to new contractor or organic

workforce • Things to consider when planning overseas depot support

– Detailed specs for contractor support – Consideration for foreign disclosure and classification – How to cycle aircraft in/out of theater – Potential cost sharing with partner nations

http://naprasite/

Proprietary Information This document contains proprietary information of DynCorp International (“DI”). No part of it may be used, circulated, quoted, or reproduced for distribution outside of DI without the prior written approval of DI.

Air Operations I Aviation I Contingency Operations I Development I Intelligence Training & Solutions I Operations & Maintenance I Security Services I Training & Mentoring

DynCorp International (DI)

Jim Myles VP, Aviation Group

7 November 2012

Proprietary Information

15 Aug 12

A Global Services Company

Owned by Cerberus Capital Management L.P.

Approximately $4B in revenue

Global Presence > 30,000 employees and teammates in 35

countries

Currently executing 105 contracts

Organized into five operating groups:

LOGCAP IV

Global Logistics &

Development Solutions

Aviation

Security Services

Training & Intelligence

Solutions

7 NOV 12


of 34 15 Aug 12

Kuwait LOGCAP IV

Udairi Air Field

LOGCAP Kuwait AOR

AFCAP III Facility Maint

WRM Kuwait

APACHE Kuwait

PML Kuwait

Iraq CIVPOL ICAS

WPS Erbil

INL Air Wing

Saudi Arabia MSS MX Support

Services

RSAF AWACS

RSAF Helo TSP

Qatar Al Udeid Power Pro

WRM Qatar

UAE Al Dafhra Fire Alarms

General Maint Corps

Apache AMMROC

Quality AMMROC

Oman LOGCAP IV Oman AOR

WRM Muscat

WRM Masirah

WRM Thumrait

F16 Oman

Bahrain WRM Bahrain

DynCorp International Middle East, Southwest Asia and Africa

Egypt PSS

Jordan CIVPOL PAAST

Israel/Palestine WRM

CIVPOL PAAST

Turkey WRA

Yemen GLS

Afghanistan LOGCAP IV,

CSTC-A, CIVPOL

C-20, CNTPO,

INL Airwing,

NAVISTAR MRAP,

MRAP UIK,

UN WRA

Pakistan INL WPP

Organizations & Ventures DynCorp International FZ-LLC (DIFZ) UAE

Seleucid (Mubadala) UAE

Dyn Al Rushaid SAUDI ARABIA

Dyn Arabia SAUDI ARABIA


of 34 15 Aug 12

DynCorp International Afghanistan

CNTPO - Counter

Narcotics Global

Solutions AV Fleet

Mgmt (CNGS-AFM)

CSTC- Afghanistan

(CSTC-A)

Civilian Policing and

Police Training

(CIVPOL)

DoS Bur of Intl

Narcotics & Law

Enforcement Affairs

(INL) Air Wing

DynAustralia Mi26

Helo Support

Kandahar

Chemonics

Afghanistan Security

Forces (CASS)

Afghan National

Police/ MoI Dev

Program (ADMP) NATO

Trng Msn Afghanistan

Alenia G-222

Navistar MRAP

LOGCAP IV

7 NOV 12

FORSCOM Programs

• Army Force Generation (ARFORGEN)

– This model allows the Army to not only meet our projected

steady-state requirements, but gives the Army the capability

and flexibility to surge for the most stressing war plan

• Regionally Aligning Forces

– By aligning forces regionally the Army is moving from a

focus on overseas contingency operations to supporting all

GCCs with predictable and dependable capabilities to

support Theater Campaign Plans

• Sustainment Mission Command Center

– Allows the sustainment formations to utilize daily

synchronization as training opportunities; mission

command in training empowers commanders and trainers

to be agile and adaptive in accomplishing their

commander’s intent (Army Training Strategy, 2012)

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Questions/Discussion

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