Fundamentals of Extrusion - GOMCFundamentals of Extrusion Extruding technology was developed in the...

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The Manufacturing Confectioner • January 2008 71 T he working method of an extruder is based on the principle of the Archimedes screw technology and was already being used in the 17th century. In the beginning of the 20th century, extrud- ers as production machines were used for manufacturing plastics and other nonfood materials. An extruder is a machine which converts viscous masses to solid masses by mechan- ical pressure and/or with thermal treatment. It presses the mass uniformly through a geo- metrically shaped nozzle and forms it into slabs, strands or individual pieces. The pressure in an extruder varies depending on the construction. Designs from 1 to 300 bars (14 to 4,200 psi) and, for special applications, even 700 bars (9,800 psi) can be achieved. Normal working tem- peratures are between -18°C and 300°C (0°F and 572°F). Extruders are classified into two techno- logical types: reactive extruders and process extruders (Figure 1). REACTIVE EXTRUDERS In the reactive extruder materials are chem- ically or physically modified and formed. Fundamentals of Extrusion Extruding technology was developed in the 17th century. It has evolved into a variety of sophisticated machines that serve the confectionery industry. Hermann-Otto Vongeheur Hosokawa Bepex Hermann-Otto Vongeheur is cur- rently group director of process technology and R&D at Hosokawa-Bepex. He has held machinery and process technol- ogy jobs at Winkler + Dünnebier, Jagenberg and Ziemann. Figure 1 Process and Reactive Extruders Process Extruders Mechnical pressure leads to geometrical formed products Reactive Extruders Thermal energy and pressure lead to a physically or chemically charged structure

Transcript of Fundamentals of Extrusion - GOMCFundamentals of Extrusion Extruding technology was developed in the...

  • The Manufacturing Confectioner • January 2008 71

    The working method of an extruder isbased on the principle of theArchimedes screw technology and was

    already being used in the 17th century. In

    the beginning of the 20th century, extrud-

    ers as production machines were used for

    manufacturing plastics and other nonfood

    materials.

    An extruder is a machine which converts

    viscous masses to solid masses by mechan-

    ical pressure and/or with thermal treatment.

    It presses the mass uniformly through a geo-

    metrically shaped nozzle and forms it into

    slabs, strands or individual pieces.

    The pressure in an extruder varies

    depending on the construction. Designs

    from 1 to 300 bars (14 to 4,200 psi) and, for

    special applications, even 700 bars (9,800

    psi) can be achieved. Normal working tem-

    peratures are between -18°C and 300°C (0°F

    and 572°F).

    Extruders are classified into two techno-

    logical types: reactive extruders and process

    extruders (Figure 1).

    REACTIVE EXTRUDERS

    In the reactive extruder materials are chem-

    ically or physically modified and formed.

    Fundamentals of ExtrusionExtruding technology was developed in the 17th century. It hasevolved into a variety of sophisticated machines that serve theconfectionery industry.

    Hermann-Otto VongeheurHosokawa Bepex

    Hermann-OttoVongeheur is cur-rently group directorof process technologyand R&D atHosokawa-Bepex. Hehas held machineryand process technol-ogy jobs at Winkler +Dünnebier, Jagenbergand Ziemann.

    Figure 1

    Process and Reactive Extruders

    Process ExtrudersMechnical pressure

    leads to geometrical formed products

    Reactive ExtrudersThermal energy and pressure

    lead to a physically or chemicallycharged structure