Fuel Consumption Improvement Study over combinations of ...

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Fuel Consumption Improvement Study over combinations of technologies [Rev. 2] VOLPE vs. Autonomie (ANL) For DOT/VOLPE Jul 25 th , 2015 Ehsan Sabri Islam, Ayman Moawad, Aymeric Rousseau Argonne National Laboratory

Transcript of Fuel Consumption Improvement Study over combinations of ...

Page 1: Fuel Consumption Improvement Study over combinations of ...

Fuel Consumption Improvement Study

over combinations of technologies [Rev. 2]

VOLPE vs. Autonomie (ANL)

For DOT/VOLPE

Jul 25th, 2015

Ehsan Sabri Islam, Ayman Moawad, Aymeric RousseauArgonne National Laboratory

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Table of Contents

Introduction & Background

Calculation

Technology Decision Trees

– Engine Technology Tree

– Transmission Technology Tree

– Vehicle Technology Tree

– Hybridization Technology Tree

IAV Engines

Engine Technology Descriptions

Results Summary & Comparison [Part 1]

– Engine Technologies (ABS)

– Engine Technologies (INC)

– Transmission Technologies (ABS)

– Transmission Technologies (INC)

– Vehicle Technologies (ABS)

– Vehicle Technologies (INC)

– Hybridization Technology (ABS)

– Hybridization Technology (INC)

Plot Comparison Results [Part 2]

– Absolute Improvement Result

• Engine Technology

• Transmission Technology2

• Vehicle Technology

• Hybridization Technology

– Incremental Improvement Result

• Engine Technology

• Transmission Technology

• Vehicle Technology

• Hybridization Technology

Summary of Plot Results [Part 3]

– Engine Technology

• Absolute Improvement Result

• Incremental Improvement Result

– Transmission Technology

• Absolute Improvement Result

• Incremental Improvement Result

– Vehicle Technology

• Absolute Improvement Result

• Incremental Improvement Result

– Hybridization Technology

• Absolute Improvement Result

• Incremental Improvement Result 2

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Introduction & Background

The objective of this report is to evaluate the impact ofdifferent technological advancements on fuel consumptionimprovements. The report further analyses the comparisonbetween the results from VOLPE and Argonne NationalLaboratories (Autonomie).

Calculation

Following is the detailed calculation process considered duringthis study:

The reference technology was considered to be the root ofeach of the respective technology trees from VOLPE and IAV

The reference fuel consumption was computed to be the fuelconsumption corresponding to the reference technology

Each of the fuel consumptions corresponding to theadvanced technologies were computed to be compared tothe reference fuel consumption.

Absolute % increase in fuel consumption:

Reference Fuel Consumption −Current Fuel Consumption

Reference Fuel Consumption%

Incremental % increase in fuel consumption:

Previous Tech. Fuel Consumption −Current Tech. Fuel Consumption

Previous Tech. Fuel Consumption%

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TECHNOLOGY

DECISION TREES

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Engine Technology Tree

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

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Transmission Technology Tree

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5-spd Trans (AUTO)

(no early lockup)

6-spd Trans w/Improved

Internals (Auto) (6AUTO)

6-spd DCT (DCT)

8-spd Trans w/Improved

Internals (Auto) (8AUTO)

8-spd DCT (DCT)

5-spd Manual/Improved

Internals (5MAN)

6-spd Manual/Improved

Internals (6MAN)

8-spd Manual/Improved

Internals (8MAN)

Auto / DCT / CVT

Manual (MAN)

6-spd Trans w/Improved

Internals (Auto) (6AUTO)

CVT Transmission

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Vehicle Technology Tree

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Low Rolling Resistance Tires # 0 (ROLL0)

Low Rolling Resistance Tires # 1 (ROLL1)

Low Rolling Resistance Tires # 2 (ROLL2)

Aerodynamic Drag Reduction # 0 (AERO0)

Aerodynamic Drag Reduction # 1 (AERO1)

Aerodynamic Drag Reduction # 2 (AERO2)

Low Rolling Resistance Tires # 3 (ROLL3)

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Hybridization Technology Tree

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12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1)

Powersplit

Plug-in Hybrid – 30m Range

(PHEV1)

Electric Vehicle – 100m Range

(EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain

(CONV)

Pre Transmission (PAR HEV)

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IAV Engines

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Engine Technology Descriptions

Eng1 - gasoline, 2.0l, 4 cyl, NA, PFI, DOHC, dual cam VVT

– Calibrations fully optimized for best bsfc and maximum torque (comb. phasing, valve timing, lambda, etc)

Eng2 - VVL system was added to the intake valves on Eng1

– Valve lift and timing optimized

Eng3 - Eng2 (PFI) converted to direct injection

– Comp ratio raised from 10.2 to 11.0 and injection timing optimized

Eng4 - Cylinder deactivation added to engine Eng3

– Engine fires only 2 cylinders at low loads and at speeds below 3000 RPM by deactivating valves on 2 cylinders

Eng5a - Eng1 converted to SOHC (gasoline, 2.0l, 4 cyl, NA, PFI, single cam VVT)

– Valve timing optimized for fixed overlap camshaft with standard friction model from DOHC concepts

Eng5b/ Eng6a/ Eng7a/ Eng8a - Reduced friction from Eng5a/ Eng2/ Eng3/ Eng4 respectively

– Engine FMEP reduced by 0.1 bar over entire operation range to understand friction benefit from SOHC

Eng5c/ Eng6b/ Eng7b/ Eng8b - Reduced friction from Eng5a/ Eng2/ Eng3/ Eng4 respectively

– Engine FMEP reduced by 25% over entire operation range to understand potential of ‘extreme’ friction reduction (this is a “what if” study which doesn’t necessary represent what is currently possible)

Eng12 - gasoline, 1.6l, 4 cyl, turbocharged, DI, DOHC, dual cam VVT, intake VVL

– Calibrations fully optimized for best bsfc (comb. phasing, valve timing, lambda, etc)

Eng13 - Eng12 downsized to 1.2l

– Turbocharger maps scaled to improve torque at low engine speeds

Eng14 - High pressure cooled EGR added to Eng13

– Cooled EGR target set points optimized

Eng15 - Eng14 downsized to 1.0l

– Cooled EGR target set points re-optimized and turbocharger maps re-scaled

Eng16 - Eng15 converted to 3cyl, 1.0l concept

– Intake and exhaust piping scaled to account for larger mass flows through each cylinder and cooled EGR target set points re-optimized

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RESULTS SUMMARY

&

COMPARISON

[Part 1]

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Engine Technologies (ABS)

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPE Result, %

[eng02] 5.1733 1.72 4.20 3.6

[eng03] 7.0291 3.66 6.30 5.2

[eng04] 15.3143 1.18 12.57 N/A

[eng05a] -0.6146 -3.37 -2.01 N/A

[eng05b] 1.6319 -0.82 0.97 N/A

[eng05c] 4.5855 0.99 3.78 N/A

[eng06a] 8.4759 4.00 7.07 3.6

[eng06b] 11.0201 6.89 9.66 3.6

[eng07a] 10.0811 5.82 9.08 5.2

[eng07b] 12.61 8.05 11.51 5.2

[eng08a] 18.61 4.79 15.36 N/A

[eng08b] 20.44 5.86 17.08 N/A

[eng12] 20.14 11.99 16.48 11.6

[eng13] 23.35 10.74 19.81 14.4

[eng14] 23.52 11.87 19.78 17.1

[eng15] 25.27 13.67 19.28 18.1

[eng16] 26.11 14.65 20.26 N/A

[eng17] 28.03 18.76 22.33 20.1

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Engine Technologies (INC)

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPEResult, %

[eng02]_DOHC 5.17 1.72 4.20 3.6

[eng03]_DOHC 3.63 0.27 2.19 2.2

[eng04]_DOHC 9.33 -4.62 6.69 N/A

[eng12]_DOHC 14.15 3.33 4.47 7.5

[eng13]_DOHC 4.78 -2.76 3.98 3.5

[eng14]_DOHC 2.60 -1.40 -0.04 3.5

[eng15]_DOHC 3.49 -2.11 -0.62 1.4

[eng16]_DOHC 2.82 -1.76 1.21 N/A

[eng17]_DOHC 10.24 -0.05 2.59 2.8

[eng5a]_SOHC_01 -0.61 -3.37 -2.01 N/A

[eng5b] _SOHC_01 3.87 1.03 2.92 N/A

[eng6a] _SOHC_01 7.39 3.00 6.16 3.6

[eng7a] _SOHC_01 3.91 0.02 2.15 2.2

[eng8a] _SOHC_01 9.84 -3.41 6.91 N/A

[eng12] _SOHC_01 10.90 0.17 1.33 7.5

[eng13] _SOHC_01 4.73 -2.76 3.98 3.5

[eng14] _SOHC_01 2.60 -1.40 -0.04 3.5

[eng15] _SOHC_01 3.49 -2.11 -0.62 1.4

[eng16] _SOHC_01 2.82 -1.76 1.21 N/A

[eng17] _SOHC_01 10.24 -0.05 2.59 2.8

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Engine Technologies (INC) [Continued]

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPEResult, %

[eng5c] _SOHC_02 6.65 2.73 5.68 N/A

[eng6b] _SOHC_02 7.09 3.62 6.11 3.6

[eng7b] _SOHC_02 3.53 -0.27 2.05 2.2

[eng8b] _SOHC_02 9.02 -3.9 6.29 N/A

[eng12] _SOHC_02 9.42 -1.77 -0.72 7.5

[eng13] _SOHC_02 4.73 -2.76 3.98 3.5

[eng14] _SOHC_02 2.60 -1.41 -0.04 3.5

[eng15] _SOHC_02 3.49 -2.10 -0.62 1.4

[eng16] _SOHC_02 2.82 -1.755 1.21 N/A

[eng17] _SOHC_02 10.24 -0.05 2.59 2.8

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Transmission Technologies (ABS)

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPE Result, %

6-spd AUTO 8.22 -1.31 4.91 2

8-spd AUTO 11.14 -4.70 7.44 5.8

6-spd DCT 15.27 6.23 8.74 10

8-spd DCT 18.13 6.76 2.88 N/A

6-spd DM 3.71 0.87 3.25 2.4

8-spd DM 6.46 0.23 5.67 N/A

CVT 9.15 1.35 5.86 N/A

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPE Result, %

6-spd AUTO 8.22 -1.31 4.91 2

8-spd AUTO 3.52 -5.32 2.66 4.6

6-spd DCT 15.27 6.23 8.74 4.1

8-spd DCT 5.06 -2.38 2.88 N/A

6-spd DM 3.71 0.87 3.26 2.4

8-spd DM 2.90 -1.13 2.49 N/A

CVT 5.97 -2.62 1.00 N/A

Transmission Technologies (INC)

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Vehicle Technologies (ABS)

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPE Result, %

MR1 2.64 -0.70 0.73 0.53

MR2 4.76 0.05 345 2.6

MR3 6.06 1.26 5.08 2.6

MR4 10.68 3.98 9.23 2.6

ROLL1 3.65 -1.11 0.72 1.9

ROLL2 4.70 -0.63 1.40 3.9

ROLL3 6.92 1.50 2.84 3.9

AERO1 5.81 0.66 1.99 2.3

AERO2 10.75 3.29 3.92 4.7

Vehicle Technologies (INC)

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPE Result, %

MR1 2.64 -0.70 0.73 0.5

MR2 4.03 -0.33 2.74 2.0

MR3 3.29 -0.98 1.69 0

MR4 6.68 0.68 4.37 0

ROLL1 3.38 0.64 0.72 1.9

ROLL2 4.07 0.25 0.69 2.0

ROLL3 3.89 0.80 1.45 0

AERO1 5.81 0.66 1.99 2.3

AERO2 5.86 0.72 1.97 2.517

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Hybridization Technology (ABS)

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPE Result, %

Micro Hybrid (MHEV)

6.38 -2.17 5.05 6.80

BISG 14.52 2.84 9.76 6.80

Par HEV 35.70 11.56 35.00 N/A

SHEV1 48.23 43.90 44.75 48.60

PHEV1 76.14 71.86 72.75 69.5

EV2 80.9 78.44 79.01 90.4

FCV 65.16 61.58 62.24 90.4

Hybridization Technology (INC)

Technology Maximum Value (%)

MinimumValue (%)

Baselinevehicle (ANL) %

VOLPE Result, %

Micro-Hybrid (MHEV)

5.53 4.70 5.05 2.10

BISG 5.81 4.24 4.96 0.00

Par HEV 33.73 27.84 28.95 N/A

SHEV1 14.87 12.54 13.83 6.5

PHEV1 53.91 49.78 50.67 40.7

EV2 24.27 19.66 23.00 0

FCV -78.20 -82.35 -79.92 0

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PLOT COMPARISON

RESULTS

[Part 2]

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ABSOLUTE

IMPROVEMENT

RESULTS

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ENGINE TECHNOLOGIES

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Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

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1 2 3 4 5 60

100

200

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng02-Discrete VVL (DVVLD)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.5:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.7

Baseline vehicle (ANL) = 4.2

VOLPE result = 3.6

Density of data

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Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

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3 4 5 6 7 80

50

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng03-Direct Injection (GDID)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.6:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.8

Baseline vehicle (ANL) = 6.3

VOLPE result = 5.2

Density of data

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Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

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0 2 4 6 8 10 12 14 16 18 200

50

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng04-Cylinder Deactivation (DEACD)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.7:

0

0.1

0.2

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 9.9

Baseline vehicle (ANL) = 12.6

Density of data

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Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

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-3.5 -3 -2.5 -2 -1.5 -1 -0.50

100

200

300

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng05a-Single Over head cam

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.2:

0

0.5

1

1.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = -2.1

Baseline vehicle (ANL) = -2.0

Density of data

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Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

31

Page 32: Fuel Consumption Improvement Study over combinations of ...

32

-1 -0.5 0 0.5 1 1.5 20

100

200

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng05b-Reduced Friction VVT

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.3:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.7

Baseline vehicle (ANL) = 1.0

Density of data

Page 33: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

33

Page 34: Fuel Consumption Improvement Study over combinations of ...

34

0 1 2 3 4 50

50

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng05c-Reduced Friction VVT

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.5:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.4

Baseline vehicle (ANL) = 3.8

Density of data

Page 35: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

35

Page 36: Fuel Consumption Improvement Study over combinations of ...

36

3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9

0

20

40

60

80

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng06a-Dicrete VVL (DVVLS)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.7:

0

0.1

0.2

0.3

0.4

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 6.5

Baseline vehicle (ANL) = 7.1

Density of data

Page 37: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

37

Page 38: Fuel Consumption Improvement Study over combinations of ...

38

6 7 8 9 10 11 120

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng06b-Discrete VVL (DVVLS)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.8:

0

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 8.9

Baseline vehicle (ANL) = 9.7

Density of data

Page 39: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

39

Page 40: Fuel Consumption Improvement Study over combinations of ...

40

5 6 7 8 9 10 110

20

40

60

80

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng07a-Direct Injection (GDIS)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.8:

0

0.1

0.2

0.3

0.4

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 8.4

Baseline vehicle (ANL) = 9.1

VOLPE result = 5.2

Density of data

Page 41: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

41

Page 42: Fuel Consumption Improvement Study over combinations of ...

42

8 9 10 11 12 130

50

100

150

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng07b-Direct Injection (GDIS)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 0.9:

0

0.2

0.4

0.6

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 10.7

Baseline vehicle (ANL) = 11.5

VOLPE result = 5.2

Density of data

Page 43: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

43

Page 44: Fuel Consumption Improvement Study over combinations of ...

44

0 5 10 15 200

50

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng08a-Cylinder Deactivation(DEACS)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.7:

0

0.1

0.2

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 12.9

Baseline vehicle (ANL) = 15.4

Density of data

Page 45: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

45

Page 46: Fuel Consumption Improvement Study over combinations of ...

46

4 6 8 10 12 14 16 18 20 22 240

50

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng08b-Cylinder Deactivation (DEACS)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.7:

0

0.1

0.2

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 14.6

Baseline vehicle (ANL) = 17.1

Density of data

Page 47: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

47

Page 48: Fuel Consumption Improvement Study over combinations of ...

48

11 12 13 14 15 16 17 18 19 20 21 220

20

40

60

80

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng12-Turbocharging and Downsizing # 1 (TRBD1)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 1.5:

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 16.1

Baseline vehicle (ANL) = 16.5

VOLPE result = 11.6

Density of data

Page 49: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

49

Page 50: Fuel Consumption Improvement Study over combinations of ...

50

10 15 20 250

50

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng13-Turbocharging and Downsizing #2 (TRBD2)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.2:

0

0.1

0.2

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 18.3

Baseline vehicle (ANL) = 19.8

VOLPE result = 17.1

Density of data

Page 51: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

51

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52

10 15 20 250

50

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng14-Cooled EGR#1 (CEGR1)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.1:

0

0.1

0.2

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 18.5

Baseline vehicle (ANL) = 19.8

VOLPE result = 16.0

Density of data

Page 53: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

53

Page 54: Fuel Consumption Improvement Study over combinations of ...

54

10 12 14 16 18 20 22 24 26 28 30

0

20

40

60

80

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng15-Cooloed EGR#2 (CEGR2)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.1:

0

0.05

0.1

0.15

0.2

0.25

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 18.9

Baseline vehicle (ANL) = 19.3

VOLPE result = 18.1

Density of data

Page 55: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

55

Page 56: Fuel Consumption Improvement Study over combinations of ...

56

10 12 14 16 18 20 22 24 26 28 300

20

40

60

80

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng16-Cooled EGR (CEGR3)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.1:

0

0.05

0.1

0.15

0.2

0.25

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 19.7

Baseline vehicle (ANL) = 20.3

Density of data

Page 57: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

57

Page 58: Fuel Consumption Improvement Study over combinations of ...

58

18 20 22 24 26 28 300

20

40

60

80

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng17-Advanced Diesel(ADLS)

Absolute percentage compared with: Dual Cam Phasing(DCP) [eng01]

Standard Deviation 2.1:

0

0.05

0.1

0.15

0.2

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 23.6

Baseline vehicle (ANL) = 22.3

VOLPE result = 20.1

Density of data

Page 59: Fuel Consumption Improvement Study over combinations of ...

TRANSMISSION

TECHNOLOGY

59

Page 60: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd Trans w/Improved Internals (Auto) (NAUTO)

8-spd Trans (AUTO)

60

Page 61: Fuel Consumption Improvement Study over combinations of ...

61

-2 0 2 4 6 8 100

200

400

600

800

1000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Transmission-AUTO-(early lockup)-6-spd

Absolute percentage compared with: AUTO-5spd (no early lockup)

Standard Deviation 1.1:

0

0.1

0.2

0.3

0.4

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.8

Baseline vehicle (ANL) = 4.9

VOLPE result = 2.0

Density of data

Page 62: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd Trans w/Improved Internals (Auto) (NAUTO)

8-spd Trans (AUTO)

62

Page 63: Fuel Consumption Improvement Study over combinations of ...

63

-6 -4 -2 0 2 4 6 8 10 12 140

500

1000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Transmission-AUTO-(early lockup)-8-spd

Absolute percentage compared with: AUTO-5spd (no early lockup)

Standard Deviation 2.1:

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.6

Baseline vehicle (ANL) = 7.4

VOLPE result = 10.0

Density of data

Page 64: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd DCT (DCT)

8-spd DCT (DCT)

64

Page 65: Fuel Consumption Improvement Study over combinations of ...

65

6 8 10 12 14 160

500

1000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Transmission-DCT-6-spd

Absolute percentage compared with: AUTO-5spd (no early lockup)

Standard Deviation 1.7:

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 9.3

Baseline vehicle (ANL) = 8.7

VOLPE result = 5.8

Density of data

Page 66: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd DCT (DCT)

8-spd DCT (DCT)

66

Page 67: Fuel Consumption Improvement Study over combinations of ...

67

5 10 15 200

200

400

600

800

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Transmission-DCT-8-spd

Absolute percentage compared with: AUTO-5spd (no early lockup)

Standard Deviation 1.7:

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 10.8

Baseline vehicle (ANL) = 12.8

Density of data

Page 68: Fuel Consumption Improvement Study over combinations of ...

5-spd Manual/Improved Internals (5MAN)

6-spd Manual/Improved Internals (6MAN)

8-spd Manual/Improved Internals (8MAN)

68

Page 69: Fuel Consumption Improvement Study over combinations of ...

69

0 0.5 1 1.5 2 2.5 3 3.5 40

10

20

30

40

50

60

70

80

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Transmission-DM-6-spd

Absolute percentage compared with: DM-5spd

Standard Deviation 0.7:

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

0.45

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.4

Baseline vehicle (ANL) = 3.3

VOLPE result = 2.4

Density of data

Page 70: Fuel Consumption Improvement Study over combinations of ...

5-spd Manual/Improved Internals (5MAN)

6-spd Manual/Improved Internals (6MAN)

8-spd Manual/Improved Internals (8MAN)

70

Page 71: Fuel Consumption Improvement Study over combinations of ...

71

0 1 2 3 4 5 6 7 8

0

20

40

60

80

100

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Transmission-DM-8-spd

Absolute percentage compared with: DM-5spd

Standard Deviation 1.8:

0.05

0.1

0.15

0.2

0.25

0.3

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.5

Baseline vehicle (ANL) = 5.7

Density of data

Page 72: Fuel Consumption Improvement Study over combinations of ...

72

5-spd Trans (AUTO)(no early lockup)

6-spd Trans w/Improved Internals

(Auto) (6AUTO)

CVT Transmission

Page 73: Fuel Consumption Improvement Study over combinations of ...

73

-2 0 2 4 6 8 100

200

400

600

800

1000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Transmission-AUTO-(early lockup)-6-spd

Absolute percentage compared with: AUTO-5spd (no early lockup)

Standard Deviation 1.1:

0

0.1

0.2

0.3

0.4

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.8

Baseline vehicle (ANL) = 4.9

VOLPE result = 2.0

Density of data

Page 74: Fuel Consumption Improvement Study over combinations of ...

74

5-spd Trans (AUTO)(no early lockup)

6-spd Trans w/Improved Internals

(Auto) (6AUTO)

CVT Transmission

Page 75: Fuel Consumption Improvement Study over combinations of ...

75

Page 76: Fuel Consumption Improvement Study over combinations of ...

VEHICLE TECHNOLOGIES

76

Page 77: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

77

Page 78: Fuel Consumption Improvement Study over combinations of ...

78

-1 -0.5 0 0.5 1 1.5 2 2.5 30

500

1000

1500

2000

2500

3000

3500

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occ

ure

nc

es

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#1 (MR1)

Absolute percentage compared with: Mass Reduction#0 (MR0)

Standard Deviation 0.2:

0

0.2

0.4

0.6

0.8

1

1.2

1.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.7

Baseline vehicle (ANL) = 0.7

VOLPE result = 0.5

Density of data

Page 79: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

79

Page 80: Fuel Consumption Improvement Study over combinations of ...

80

0 1 2 3 4 50

1000

2000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#2 (MR2)

Absolute percentage compared with: Mass Reduction#0 (MR0)

Standard Deviation 0.5:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.1

Baseline vehicle (ANL) = 3.5

VOLPE result = 2.5

Density of data

Page 81: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

81

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82

1 2 3 4 5 6 70

1000

2000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#3 (MR3)

Absolute percentage compared with: Mass Reduction#0 (MR0)

Standard Deviation 0.6:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 4.2

Baseline vehicle (ANL) = 5.1

VOLPE result = 2.5

Density of data

Page 83: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

83

Page 84: Fuel Consumption Improvement Study over combinations of ...

84

3 4 5 6 7 8 9 10 11 120

200

400

600

800

1000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#4 (MR4)

Absolute percentage compared with: Mass Reduction#0 (MR0)

Standard Deviation 1.2:

0

0.1

0.2

0.3

0.4

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 8.3

Baseline vehicle (ANL) = 9.2

VOLPE result = 2.5

Density of data

Page 85: Fuel Consumption Improvement Study over combinations of ...

Low Rolling Resistance Tires # 0 (ROLL0)

Low Rolling Resistance Tires # 1 (ROLL1)

Low Rolling Resistance Tires # 2 (ROLL2)

Low Rolling Resistance Tires # 3 (ROLL3)

85

Page 86: Fuel Consumption Improvement Study over combinations of ...

86

-2 -1 0 1 2 3 40

1000

2000

3000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Vehicle Technology-Low Rolling Resistance Tires#1(ROLL1)

Absolute percentage compared with: Low Rolling Resistance Tires#0(ROLL0)

Standard Deviation 0.2:

0

0.5

1

1.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.9

Baseline vehicle (ANL) = 0.7

VOLPE result = 1.9

Density of data

Page 87: Fuel Consumption Improvement Study over combinations of ...

Low Rolling Resistance Tires # 0 (ROLL0)

Low Rolling Resistance Tires # 1 (ROLL1)

Low Rolling Resistance Tires # 2 (ROLL2)

Low Rolling Resistance Tires # 3 (ROLL3)

87

Page 88: Fuel Consumption Improvement Study over combinations of ...

88

-1 0 1 2 3 4 50

1000

2000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Vehicle Technology-Low Rolling Resistance Tires#2(ROLL2)

Absolute percentage compared with: Low Rolling Resistance Tires#0(ROLL0)

Standard Deviation 0.3:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.8

Baseline vehicle (ANL) = 1.4

VOLPE result = 3.9

Density of data

Page 89: Fuel Consumption Improvement Study over combinations of ...

Low Rolling Resistance Tires # 0 (ROLL0)

Low Rolling Resistance Tires # 1 (ROLL1)

Low Rolling Resistance Tires # 2 (ROLL2)

Low Rolling Resistance Tires # 3 (ROLL3)

89

Page 90: Fuel Consumption Improvement Study over combinations of ...

90

1 2 3 4 5 6 70

500

1000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Vehicle Technology-Low Rolling Resistance Tires#3(ROLL3)

Absolute percentage compared with: Low Rolling Resistance Tires#0(ROLL0)

Standard Deviation 0.6:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.6

Baseline vehicle (ANL) = 2.8

VOLPE result = 3.9

Density of data

Page 91: Fuel Consumption Improvement Study over combinations of ...

Aerodynamic Drag Reduction # 0 (AERO0)

Aerodynamic Drag Reduction # 1 (AERO1)

Aerodynamic Drag Reduction # 2 (AERO2)

91

Page 92: Fuel Consumption Improvement Study over combinations of ...

92

0 1 2 3 4 5 60

2000

4000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

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ren

ce

s

Distribution of Fuel Consumption for Vehicle Technology-Aerodynamic Drag Reduction#1 (AERO1)

Absolute percentage compared with: Aerodynamic Drag Reduction#0 (AERO0)

Standard Deviation 0.5:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.7

Baseline vehicle (ANL) = 2.0

VOLPE result = 2.3

Density of data

Page 93: Fuel Consumption Improvement Study over combinations of ...

Aerodynamic Drag Reduction # 0 (AERO0)

Aerodynamic Drag Reduction # 1 (AERO1)

Aerodynamic Drag Reduction # 2 (AERO2)

93

Page 94: Fuel Consumption Improvement Study over combinations of ...

94

2 3 4 5 6 7 8 9 10 11 120

500

1000

1500

2000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Vehicle Technology-Aerodynamic Drag Reduction#2 (AERO2)

Absolute percentage compared with: Aerodynamic Drag Reduction#0 (AERO0)

Standard Deviation 1.0:

0

0.2

0.4

0.6

0.8

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.3

Baseline vehicle (ANL) = 3.9

VOLPE result = 4.7

Density of data

Page 95: Fuel Consumption Improvement Study over combinations of ...

HYBRIDIZATION

TECHNOLOGY

95

Page 96: Fuel Consumption Improvement Study over combinations of ...

96

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 97: Fuel Consumption Improvement Study over combinations of ...

97

-4 -2 0 2 4 6 80

500

1000

1500

2000

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

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ces

Distribution of Fuel Consumption for Hybrid-12V Micro-Hybrid(MHEV)

Absolute percentage compared with: Conventional Powertrain

Standard Deviation 1.2:

0

0.2

0.4

0.6

0.8

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.1

Baseline vehicle (ANL) = 5.0

VOLPE result = 6.8

Density of data

Page 98: Fuel Consumption Improvement Study over combinations of ...

98

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 99: Fuel Consumption Improvement Study over combinations of ...

99

0 2 4 6 8 10 12 14 160

200

400

600

800

1000

1200

1400

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Hybrid-Integrated Starter Generator (BISG)

Absolute percentage compared with: Conventional Powertrain

Standard Deviation 1.6:

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 8.8

Baseline vehicle (ANL) = 9.8

VOLPE result = 6.8

Density of data

Page 100: Fuel Consumption Improvement Study over combinations of ...

100

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

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101

10 15 20 25 30 35 400

200

400

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Hybrid-Pretransmission Hybrid

Absolute percentage compared with: Conventional Powertrain

Standard Deviation 5.0:

0

0.05

0.1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 25.3

Baseline vehicle (ANL) = 35.9

Density of data

Page 102: Fuel Consumption Improvement Study over combinations of ...

102

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 103: Fuel Consumption Improvement Study over combinations of ...

103

43 44 45 46 47 48 490

2

4

6

8

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Hybrid-Strong Hybrid#1 (SHEV1)

Absolute percentage compared with: Conventional Powertrain

Standard Deviation 1.1:

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 46.1

Baseline vehicle (ANL) = 44.8

VOLPE result = 48.6

Density of data

Page 104: Fuel Consumption Improvement Study over combinations of ...

104

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 105: Fuel Consumption Improvement Study over combinations of ...

105

71 72 73 74 75 76 770

5

10

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Hybrid-Plug-in Hybrid 30m Range (PHEV1)

Absolute percentage compared with: Conventional Powertrain

Standard Deviation 1.1:

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 74.0

Baseline vehicle (ANL) = 72.8

VOLPE result = 69.5

Density of data

Page 106: Fuel Consumption Improvement Study over combinations of ...

106

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 107: Fuel Consumption Improvement Study over combinations of ...

107

78 78.5 79 79.5 80 80.5 810

5

10

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Hybrid-Electric Vehicle - 100m Range (EV2)

Absolute percentage compared with: Conventional Powertrain

Standard Deviation 0.6:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 79.7

Baseline vehicle (ANL) = 79.0

VOLPE result = 90.4

Density of data

Page 108: Fuel Consumption Improvement Study over combinations of ...

108

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 109: Fuel Consumption Improvement Study over combinations of ...

109

61 61.5 62 62.5 63 63.5 64 64.5 65 65.5 660

1

2

3

4

5

6

7

Fuel Consumption Improvement (ABS), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Hybrid-Fuel Cell Vehicle (FCV)

Absolute percentage compared with: Conventional Powertrain

Standard Deviation 0.9:

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 63.4

Baseline vehicle (ANL) = 62.2

VOLPE result = 90.4

Density of data

Page 110: Fuel Consumption Improvement Study over combinations of ...

110

Page 111: Fuel Consumption Improvement Study over combinations of ...

INCREMENTAL

IMPROVEMENT

RESULTS

111

Page 112: Fuel Consumption Improvement Study over combinations of ...

ENGINE TECHNOLOGIES

112

Page 113: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

113

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114

1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 60

20

40

60

80

100

120

140

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng02-Discrete VVL (DVVLD)-DOHC

Incremental percentage compared with: 01-Dual Cam Phasing(DCP)-DOHC

Standard Deviation 0.5:

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.7

Baseline vehicle (ANL) = 4.2

VOLPE result = 3.6

Density of data

Page 115: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

115

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116

0 0.5 1 1.5 2 2.5 3 3.5 40

200

400

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng03-Direct Injection (GDID)-DOHC

Incremental percentage compared with: 02-Discrete VVL (DVVLD)-DOHC

Standard Deviation 0.3:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.2

Baseline vehicle (ANL) = 2.2

VOLPE result = 2.2

Density of data

Page 117: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

117

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118

-5 0 5 100

50

100

150

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng04-Cylinder Deactivation (DEACD)-DOHC

Incremental percentage compared with: 03-Direct Injection (GDID)-DOHC

Standard Deviation 2.6:

0

0.1

0.2

0.3

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 4.3

Baseline vehicle (ANL) = 6.7

Density of data

Page 119: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

119

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120

0 2 4 6 8 10 12 14 160

50

100

150

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occ

ure

nc

es

Distribution of Fuel Consumption for Eng12-Turbocharging and Downsizing # 1 (TRBD1)-DOHC

Incremental percentage compared with: 04-Cylinder Deactivation (DEACD)-DOHC

Standard Deviation 2.1:

0

0.1

0.2

0.3

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 6.8

Baseline vehicle (ANL) = 4.5

VOLPE result = 7.5

Density of data

Page 121: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

121

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122

-4 -3 -2 -1 0 1 2 3 4 5 60

20

40

60

80

100

120

140

160

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng13-Turbocharging and Downsizing #2 (TRBD2)-DOHC

Incremental percentage compared with: 12-Turbocharging and Downsizing # 1 (TRBD1)-DOHC

Standard Deviation 1.2:

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.7

Baseline vehicle (ANL) = 4.0

VOLPE result = 3.5

Density of data

Page 123: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

123

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124

-2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5 30

200

400

600

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng14-Cooled EGR#1 (CEGR1)-DOHC

Incremental percentage compared with: 13-Turbocharging and Downsizing #2 (TRBD2)-DOHC

Standard Deviation 0.2:

0

0.5

1

1.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.3

Baseline vehicle (ANL) = -0.0

VOLPE result = 3.5

Density of data

Page 125: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

125

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126

-4 -3 -2 -1 0 1 2 3 4

0

50

100

150

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng15-Cooloed EGR#2 (CEGR2)-DOHC

Incremental percentage compared with: 14-Cooled EGR#1 (CEGR1)-DOHC

Standard Deviation 0.9:

0

0.2

0.4

0.6

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.4

Baseline vehicle (ANL) = -0.6

VOLPE result = 1.4

Density of data

Page 127: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

127

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128

-2 -1 0 1 2 30

200

400

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng16-Cooled EGR (CEGR3)-DOHC

Incremental percentage compared with: 15-Cooloed EGR#2 (CEGR2)-DOHC

Standard Deviation 0.4:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.1

Baseline vehicle (ANL) = 1.2

Density of data

Page 129: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

129

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130

-5 0 5 10 150

50

100

150

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng17-Advanced Diesel(ADLS)-DOHC

Incremental percentage compared with: 16-Cooled EGR (CEGR3)-DOHC

Standard Deviation 2.4:

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 4.8

Baseline vehicle (ANL) = 2.6

VOLPE result = 2.8

Density of data

Page 131: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

131

Page 132: Fuel Consumption Improvement Study over combinations of ...

132

-3.5 -3 -2.5 -2 -1.5 -1 -0.50

100

200

300

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ces

Distribution of Fuel Consumption for Eng05a-Single Cam VVT (SCVVT)-SOHC-RedFric01

Incremental percentage compared with: 01-Dual Cam Phasing(DCP)-SOHC-RedFric01

Standard Deviation 0.2:

0

0.5

1

1.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = -2.1

Baseline vehicle (ANL) = -2.0

Density of data

Page 133: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

133

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134

1 1.5 2 2.5 3 3.5 40

100

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng05b-Reduced Friction VVT-SOHC-RedFric01

Incremental percentage compared with: 05a-Single Cam VVT (SCVVT)-SOHC-RedFric01

Standard Deviation 0.3:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.7

Baseline vehicle (ANL) = 2.9

Density of data

Page 135: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

135

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136

2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 80

50

100

150

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng06a-Dicrete VVL (DVVLS)-SOHC-RedFric01

Incremental percentage compared with: 05b-Reduced Friction VVT-SOHC-RedFric01

Standard Deviation 0.5:

0

0.2

0.4

0.6

0.8

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.8

Baseline vehicle (ANL) = 6.2

VOLPE result = 3.6

Density of data

Page 137: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

137

Page 138: Fuel Consumption Improvement Study over combinations of ...

138

0 0.5 1 1.5 2 2.5 3 3.5 40

100

200

300

400

500

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng07a-Direct Injection (GDIS)-SOHC-RedFric01

Incremental percentage compared with: 06a-Dicrete VVL (DVVLS)-SOHC-RedFric01

Standard Deviation 0.3:

0

0.2

0.4

0.6

0.8

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.1

Baseline vehicle (ANL) = 2.1

VOLPE result = 2.2

Density of data

Page 139: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

139

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140

-5 0 5 100

50

100

150

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng08a-Cylinder Deactivation(DEACS)-SOHC-RedFric01

Incremental percentage compared with: 07a-Direct Injection (GDIS)-SOHC-RedFric01

Standard Deviation 2.5:

0

0.1

0.2

0.3

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.0

Baseline vehicle (ANL) = 6.9

Density of data

Page 141: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

141

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142

0 2 4 6 8 10 120

50

100

150

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng12-Turbocharging and Downsizing#1 (TRBD1)-SOHC-RedFric01

Incremental percentage compared with: 08a-Cylinder Deactivation(DEACS)-SOHC-RedFric01

Standard Deviation 2.1:

0

0.1

0.2

0.3

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 3.5

Baseline vehicle (ANL) = 1.3

VOLPE result = 7.5

Density of data

Page 143: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

143

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144

-4 -3 -2 -1 0 1 2 3 4 5 60

20

40

60

80

100

120

140

160

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng13-Turbocharging and Downsizing#2 (TRBD2)-SOHC-RedFric01

Incremental percentage compared with: 12-Turbocharging and Downsizing#1 (TRBD1)-SOHC-RedFric01

Standard Deviation 1.2:

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.7

Baseline vehicle (ANL) = 4.0

VOLPE result = 3.5

Density of data

Page 145: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

145

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146

-2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5 30

200

400

600

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng14-Cooled EGR#1 (CEGR1)-SOHC-RedFric01

Incremental percentage compared with: 13-Turbocharging and Downsizing#2 (TRBD2)-SOHC-RedFric01

Standard Deviation 0.2:

0

0.5

1

1.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.3

Baseline vehicle (ANL) = -0.0

VOLPE result = 3.6

Density of data

Page 147: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

147

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148

-4 -3 -2 -1 0 1 2 3 40

50

100

150

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng15-Cooloed EGR#2 (CEGR2)-SOHC-RedFric01

Incremental percentage compared with: 14-Cooled EGR#1 (CEGR1)-SOHC-RedFric01

Standard Deviation 0.9:

0

0.2

0.4

0.6

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.4

Baseline vehicle (ANL) = -0.6

VOLPE result = 1.4

Density of data

Page 149: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

149

Page 150: Fuel Consumption Improvement Study over combinations of ...

150

-2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5 30

200

400

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng16-Cooled EGR (CEGR3)-SOHC-RedFric01

Incremental percentage compared with: 15-Cooloed EGR#2 (CEGR2)-SOHC-RedFric01

Standard Deviation 0.4:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.1

Baseline vehicle (ANL) = 1.2

Density of data

Page 151: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

151

Page 152: Fuel Consumption Improvement Study over combinations of ...

152

-5 0 5 10 150

50

100

150

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng17-Advanced Diesel(ADLS)-SOHC-RedFric01

Incremental percentage compared with: 16-Cooled EGR (CEGR3)-SOHC-RedFric01

Standard Deviation 2.4:

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 4.8

Baseline vehicle (ANL) = 2.6

VOLPE result = 2.8

Density of data

Page 153: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

153

Page 154: Fuel Consumption Improvement Study over combinations of ...

154

-3.5 -3 -2.5 -2 -1.5 -1 -0.50

100

200

300

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng05a-Single Cam VVT (SCVVT)-SOHC-RedFric02

Incremental percentage compared with: 01-Dual Cam Phasing(DCP)-SOHC-RedFric02

Standard Deviation 0.2:

0

0.5

1

1.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = -2.1

Baseline vehicle (ANL) = -2.0

Density of data

Page 155: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

155

Page 156: Fuel Consumption Improvement Study over combinations of ...

156

2 3 4 5 6 70

100

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng05c-Reduced Friction VVT-SOHC-RedFric02

Incremental percentage compared with: 05a-Single Cam VVT (SCVVT)-SOHC-RedFric02

Standard Deviation 0.6:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.4

Baseline vehicle (ANL) = 5.7

Density of data

Page 157: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

157

Page 158: Fuel Consumption Improvement Study over combinations of ...

158

3 4 5 6 7 80

100

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng06b-Discrete VVL (DVVLS)-SOHC-RedFric02

Incremental percentage compared with: 05c-Reduced Friction VVT-SOHC-RedFric02

Standard Deviation 0.5:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.7

Baseline vehicle (ANL) = 6.1

VOLPE result = 3.6

Density of data

Page 159: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

159

Page 160: Fuel Consumption Improvement Study over combinations of ...

160

-1 0 1 2 3 40

200

400

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng07b-Direct Injection (GDIS)-SOHC-RedFric02

Incremental percentage compared with: 06b-Discrete VVL (DVVLS)-SOHC-RedFric02

Standard Deviation 0.3:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.0

Baseline vehicle (ANL) = 2.0

VOLPE result = 2.2

Density of data

Page 161: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

161

Page 162: Fuel Consumption Improvement Study over combinations of ...

162

-5 0 5 100

100

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng08b-Cylinder Deactivation (DEACS)-SOHC-RedFric02

Incremental percentage compared with: 07b-Direct Injection (GDIS)-SOHC-RedFric02

Standard Deviation 2.4:

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 4.4

Baseline vehicle (ANL) = 6.3

Density of data

Page 163: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

163

Page 164: Fuel Consumption Improvement Study over combinations of ...

164

-2 0 2 4 6 8 100

50

100

150

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Eng12-Turbocharging and Downsizing # 1 (TRBD1)-SOHC-RedFric02

Incremental percentage compared with: 08b-Cylinder Deactivation (DEACS)-SOHC-RedFric02

Standard Deviation 2.1:

0

0.1

0.2

0.3

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.6

Baseline vehicle (ANL) = -0.7

VOLPE result = 7.5

Density of data

Page 165: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

165

Page 166: Fuel Consumption Improvement Study over combinations of ...

166

-4 -3 -2 -1 0 1 2 3 4 5 60

20

40

60

80

100

120

140

160

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng13-Turbocharging and Downsizing #2 (TRBD2)-SOHC-RedFric02

Incremental percentage compared with: 12-Turbocharging and Downsizing # 1 (TRBD1)-SOHC-RedFric02

Standard Deviation 1.2:

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.7

Baseline vehicle (ANL) = 4.0

VOLPE result = 3.5

Density of data

Page 167: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

167

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168

-2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5 30

200

400

600

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Eng14-Cooled EGR#1 (CEGR1)-SOHC-RedFric02

Incremental percentage compared with: 13-Turbocharging and Downsizing #2 (TRBD2)-SOHC-RedFric02

Standard Deviation 0.2:

0

0.5

1

1.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.3

Baseline vehicle (ANL) = -0.0

VOLPE result = 3.6

Density of data

Page 169: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

169

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170

-4 -3 -2 -1 0 1 2 3 40

50

100

150

Fuel Consumption Improvement (INC), %

Nu

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Distribution of Fuel Consumption for Eng15-Cooloed EGR#2 (CEGR2)-SOHC-RedFric02

Incremental percentage compared with: 14-Cooled EGR#1 (CEGR1)-SOHC-RedFric02

Standard Deviation 0.9:

0

0.2

0.4

0.6

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.4

Baseline vehicle (ANL) = 0.6

VOLPE result = 1.4

Density of data

Page 171: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

171

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172

-2 -1 0 1 2 30

200

400

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

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ces

Distribution of Fuel Consumption for Eng16-Cooled EGR (CEGR3)-SOHC-RedFric02

Incremental percentage compared with: 15-Cooloed EGR#2 (CEGR2)-SOHC-RedFric02

Standard Deviation 0.4:

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.1

Baseline vehicle (ANL) = 1.2

Density of data

Page 173: Fuel Consumption Improvement Study over combinations of ...

Single Cam VVT[eng5a]

Reduced friction VVT

[eng5b]

Discrete VVL (DVVLS) [eng6a]

Direct Injection (GDI) [eng7a]

Cylinder Deactivation

(DEACS) [eng8a]

Reduced friction VVT

[eng5c]

Discrete VVL (DVVLS) [eng6b]

Direct Injection (GDI) [eng7b]

Cylinder Deactivation

(DEACS) [eng8b]

Turbocharging and Downsizing

# 1 (TRBDD1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDD2) [eng13]

Cooled EGR # 1 (CEGRD1) [eng14]

Cooled EGR # 2 (CEGRD2) [eng15]

Cooled EGR # 3 (CEGRD3) [eng16]

Advanced Diesel (ADSLD)

[eng17]

Dual Cam Phasing (DCP)

[eng01]

Discrete VVL (DVVLD) [eng02]

Direct Injection (GDID) [eng03]

Cylinder Deactivation

(DEACD) [eng04]

SOHC

DOHC

Reduced friction – Stage 1

Reduced friction - Stage 2

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1) [eng14]

Cooled EGR # 2 (CEGRS2) [eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

Turbocharging and Downsizing

# 1 (TRBDS1) [eng12]

Turbocharging and Downsizing

# 2 (TRBDS2) [eng13]

Cooled EGR # 1 (CEGRS1)

[eng14]

Cooled EGR # 2 (CEGRS2)

[eng15]

Cooled EGR (CEGRS3) [eng16]

Advanced Diesel (ADSLS)

[eng17]

173

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174

-5 0 5 10 150

50

100

150

200

Fuel Consumption Improvement (INC), %

Nu

mb

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of

Oc

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s

Distribution of Fuel Consumption for Eng17-Advanced Diesel(ADLS)-SOHC-RedFric02

Incremental percentage compared with: 16-Cooled EGR (CEGR3)-SOHC-RedFric02

Standard Deviation 2.4:

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 4.8

Baseline vehicle (ANL) = 2.6

VOLPE result = 2.8

Density of data

Page 175: Fuel Consumption Improvement Study over combinations of ...

TRANSMISSION

TECHNOLOGY

175

Page 176: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd Trans w/Improved Internals (Auto) (NAUTO)

8-spd Trans (AUTO)

176

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177

-2 0 2 4 6 8 100

200

400

600

800

1000

Fuel Consumption Improvement (INC), %

Nu

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Distribution of Fuel Consumption for Transmission-AUTO-6-spd

Incremental percentage compared with: 5-spd

Standard Deviation 1.1:

0

0.1

0.2

0.3

0.4

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.8

Baseline vehicle (ANL) = 4.9

VOLPE result = 2.0

Density of data

Page 178: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd Trans w/Improved Internals (Auto) (NAUTO)

8-spd Trans (AUTO)

178

Page 179: Fuel Consumption Improvement Study over combinations of ...

179

-6 -4 -2 0 2 40

500

1000

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Transmission-AUTO-8-spd

Incremental percentage compared with: 6-spd

Standard Deviation 1.2:

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.9

Baseline vehicle (ANL) = 2.7

VOLPE result = 4.6

Density of data

Page 180: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd DCT (DCT)

8-spd DCT (DCT)

180

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181

6 7 8 9 10 11 12 13 14 15 160

500

1000

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

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s

Distribution of Fuel Consumption for Transmission-DCT-6-spd

Incremental percentage compared with: 5-spd

Average : 9.3093

Standard Deviation 1.7:

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 9.3

Baseline vehicle (ANL) = 8.7

VOLPE result = 5.8

Density of data

Page 182: Fuel Consumption Improvement Study over combinations of ...

5-spd Trans (AUTO)

6-spd DCT (DCT)

8-spd DCT (DCT)

182

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183

-4 -3 -2 -1 0 1 2 3 4 5 60

500

1000

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

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s

Distribution of Fuel Consumption for Transmission-DCT-8-spd

Incremental percentage compared with: 6-spd

Average : 1.6636

Standard Deviation 1.4:

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.7

Baseline vehicle (ANL) = 12.8

Density of data

Page 184: Fuel Consumption Improvement Study over combinations of ...

5-spd Manual/Improved Internals (5MAN)

6-spd Manual/Improved Internals (6MAN)

8-spd Manual/Improved Internals (8MAN)

184

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185

0 0.5 1 1.5 2 2.5 3 3.5 40

100

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Transmission-DM-6-spd

Incremental percentage compared with: 5-spd

Standard Deviation 0.6:

0

0.5

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.3

Baseline vehicle (ANL) = 3.3

VOLPE result = 2.4

Density of data

Page 186: Fuel Consumption Improvement Study over combinations of ...

5-spd Manual/Improved Internals (5MAN)

6-spd Manual/Improved Internals (6MAN)

8-spd Manual/Improved Internals (8MAN)

186

Page 187: Fuel Consumption Improvement Study over combinations of ...

187

-2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5 3

0

20

40

60

80

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

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s

Distribution of Fuel Consumption for Transmission-DM-8-spd

Incremental percentage compared with: 6-spd

Standard Deviation 1.1:

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.1

Baseline vehicle (ANL) = 5.7

Density of data

Page 188: Fuel Consumption Improvement Study over combinations of ...

188

5-spd Trans (AUTO)(no early lockup)

6-spd Trans w/Improved Internals

(Auto) (6AUTO)

CVT Transmission

Page 189: Fuel Consumption Improvement Study over combinations of ...

189

Page 190: Fuel Consumption Improvement Study over combinations of ...

190

5-spd Trans (AUTO)(no early lockup)

6-spd Trans w/Improved Internals

(Auto) (6AUTO)

CVT Transmission

Page 191: Fuel Consumption Improvement Study over combinations of ...

191

Page 192: Fuel Consumption Improvement Study over combinations of ...

VEHICLE TECHNOLOGIES

192

Page 193: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

193

Page 194: Fuel Consumption Improvement Study over combinations of ...

194

-1 -0.5 0 0.5 1 1.5 2 2.5 30

500

1000

1500

2000

2500

3000

3500

Fuel Consumption Improvement (INC), %

Nu

mb

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of

Occu

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ces

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#1 (MR1)

Incremental percentage compared with: Mass Reduction#0 (MR0)

Standard Deviation : 0.2

0

0.2

0.4

0.6

0.8

1

1.2

1.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 0.7

Baseline vehicle (ANL) = 0.7

VOLPE result = 0.5

Density of data

Page 195: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

195

Page 196: Fuel Consumption Improvement Study over combinations of ...

196

-1 0 1 2 3 4 50

200

400

600

800

1000

1200

1400

1600

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#2 (MR2)

Incremental percentage compared with: Mass Reduction#1 (MR1)

Standard Deviation : 0.5

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.5

Baseline vehicle (ANL) = 2.7

VOLPE result = 2.0

Density of data

Page 197: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

197

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198

-1 -0.5 0 0.5 1 1.5 2 2.5 3 3.5 40

2000

4000

Fuel Consumption Improvement (INC), %

Nu

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Oc

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s

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#3 (MR3)

Incremental percentage compared with: Mass Reduction#2 (MR2)

Standard Deviation : 0.3

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.1

Baseline vehicle (ANL) = 1.7

VOLPE result = 0.0

Density of data

Page 199: Fuel Consumption Improvement Study over combinations of ...

Mass Reduction # 0 (MR0)

Mass Reduction # 1 (MR1)

Mass Reduction # 3 (MR3)

Mass Reduction # 2 (MR2)

Mass Reduction # 4 (MR4)

Mass Reduction # 5 (MR5)

199

Page 200: Fuel Consumption Improvement Study over combinations of ...

200

0 1 2 3 4 5 6 7 80

200

400

600

800

1000

1200

1400

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Vehicle Technology-Mass Reduction#4 (MR4)

Incremental percentage compared with: Mass Reduction#3 (MR3)

Standard Deviation : 0.7

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 4.3

Baseline vehicle (ANL) = 4.4

VOLPE result = 0.0

Density of data

Page 201: Fuel Consumption Improvement Study over combinations of ...

Low Rolling Resistance Tires # 0 (ROLL0)

Low Rolling Resistance Tires # 1 (ROLL1)

Low Rolling Resistance Tires # 2 (ROLL2)

Low Rolling Resistance Tires # 3 (ROLL3)

201

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202

0.5 1 1.5 2 2.5 3 3.50

100

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Vehicle Technology-Low Rolling Resistance Tires#1(ROLL1)

Incremental percentage compared with: Low Rolling Resistance Tires#0(ROLL0)

Standard Deviation : 0.3

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.8

Baseline vehicle (ANL) = 0.7

VOLPE result = 1.9

Density of data

Page 203: Fuel Consumption Improvement Study over combinations of ...

Low Rolling Resistance Tires # 0 (ROLL0)

Low Rolling Resistance Tires # 1 (ROLL1)

Low Rolling Resistance Tires # 2 (ROLL2)

Low Rolling Resistance Tires # 3 (ROLL3)

203

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204

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 50

50

100

150

200

250

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Vehicle Technology-Low Rolling Resistance Tires#2(ROLL2)

Incremental percentage compared with: Low Rolling Resistance Tires#1(ROLL1)

Standard Deviation : 0.4

0

0.2

0.4

0.6

0.8

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.8

Baseline vehicle (ANL) = 0.7

VOLPE result = 2.0

Density of data

Page 205: Fuel Consumption Improvement Study over combinations of ...

Low Rolling Resistance Tires # 0 (ROLL0)

Low Rolling Resistance Tires # 1 (ROLL1)

Low Rolling Resistance Tires # 2 (ROLL2)

Low Rolling Resistance Tires # 3 (ROLL3)

205

Page 206: Fuel Consumption Improvement Study over combinations of ...

206

0 0.5 1 1.5 2 2.5 3 3.5 40

100

200

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

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s

Distribution of Fuel Consumption for Vehicle Technology-Low Rolling Resistance Tires#3(ROLL3)

Incremental percentage compared with: Low Rolling Resistance Tires#2(ROLL2)

Standard Deviation : 0.4

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 1.9

Baseline vehicle (ANL) = 1.5

VOLPE result = 0.0

Density of data

Page 207: Fuel Consumption Improvement Study over combinations of ...

Aerodynamic Drag Reduction # 0 (AERO0)

Aerodynamic Drag Reduction # 1 (AERO1)

Aerodynamic Drag Reduction # 2 (AERO2)

207

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208

0 1 2 3 4 5 60

2000

4000

Fuel Consumption Improvement (INC), %

Nu

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Distribution of Fuel Consumption for Vehicle Technology-Aerodynamic Drag Reduction#1 (AERO1)

Incremental percentage compared with: Aerodynamic Drag Reduction#0 (AERO0)

Standard Deviation : 0.5

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.7

Baseline vehicle (ANL) = 2.0

VOLPE result = 2.3

Density of data

Page 209: Fuel Consumption Improvement Study over combinations of ...

Aerodynamic Drag Reduction # 0 (AERO0)

Aerodynamic Drag Reduction # 1 (AERO1)

Aerodynamic Drag Reduction # 2 (AERO2)

209

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210

0 1 2 3 4 5 60

2000

4000

Fuel Consumption Improvement (INC), %

Nu

mb

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of

Occu

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ces

Distribution of Fuel Consumption for Vehicle Technology-Aerodynamic Drag Reduction#2 (AERO2)

Incremental percentage compared with: Aerodynamic Drag Reduction#1 (AERO1)

Standard Deviation : 0.5

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 2.7

Baseline vehicle (ANL) = 2.0

VOLPE result = 2.5

Density of data

Page 211: Fuel Consumption Improvement Study over combinations of ...

HYBRIDIZATION

TECHNOLOGY

211

Page 212: Fuel Consumption Improvement Study over combinations of ...

212

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 213: Fuel Consumption Improvement Study over combinations of ...

213

4.6 4.8 5 5.2 5.4 5.60

5

10

Fuel Consumption Improvement (INC), %

Nu

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Distribution of Fuel Consumption for Hybrid-12V Micro-Hybrid(MHEV)

Incremental percentage compared with: Conventional Powertrain

Average : 5.2045

Standard Deviation : 0.2

0

1

2

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.2

Baseline vehicle (ANL) = 5.0

VOLPE result = 2.1

Density of data

Page 214: Fuel Consumption Improvement Study over combinations of ...

214

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 215: Fuel Consumption Improvement Study over combinations of ...

215

4 4.2 4.4 4.6 4.8 5 5.2 5.4 5.6 5.8 60

10

20

Fuel Consumption Improvement (INC), %

Nu

mb

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of

Occu

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ces

Distribution of Fuel Consumption for Hybrid-Integrated Starter Generator (BISG)

Incremental percentage compared with: 12V Micro-Hybrid(MHEV)

Average : 5.0519

Standard Deviation : 0.3

0

0.5

1

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 5.1

Baseline vehicle (ANL) = 5.0

VOLPE result = 0.0

Density of data

Page 216: Fuel Consumption Improvement Study over combinations of ...

216

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 217: Fuel Consumption Improvement Study over combinations of ...

217

26 27 28 29 30 31 32 33 340

5

10

Fuel Consumption Improvement (INC), %

Nu

mb

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of

Oc

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Distribution of Fuel Consumption for Hybrid-Pretransmission Hybrid

Incremental percentage compared with: Integrated Starter Generator (BISG)

Average : 30.6879

Standard Deviation : 1.4

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 30.7

Baseline vehicle (ANL) = 28.9

Density of data

Page 218: Fuel Consumption Improvement Study over combinations of ...

218

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 219: Fuel Consumption Improvement Study over combinations of ...

219

12.5 13 13.5 14 14.5 150

2

4

6

8

Fuel Consumption Improvement (INC), %

Nu

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Distribution of Fuel Consumption for Hybrid-Strong Hybrid#1 (SHEV1)

Incremental percentage compared with: Pretransmission Hybrid

Average : 13.5932

Standard Deviation : 0.6

0

0.2

0.4

0.6

0.8

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 13.6

Baseline vehicle (ANL) = 13.8

VOLPE result = 6.5

Density of data

Page 220: Fuel Consumption Improvement Study over combinations of ...

220

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 221: Fuel Consumption Improvement Study over combinations of ...

221

49 49.5 50 50.5 51 51.5 52 52.5 53 53.5 540

10

20

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Hybrid-Plug-in Hybrid 30m Range (PHEV1)

Incremental percentage compared with: Strong Hybrid#1 (SHEV1)

Average : 51.7559

Standard Deviation : 1.2

0

0.2

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 51.8

Baseline vehicle (ANL) = 50.7

VOLPE result = 40.7

Density of data

Page 222: Fuel Consumption Improvement Study over combinations of ...

222

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 223: Fuel Consumption Improvement Study over combinations of ...

223

19 20 21 22 23 24 250

5

10

15

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Occu

ren

ces

Distribution of Fuel Consumption for Hybrid-Electric Vehicle - 100m Range (EV2)

Incremental percentage compared with: Plug-in Hybrid 30m Range (PHEV1)

Average : 21.8204

Standard Deviation : 1.4

0

0.2

0.4

0.6

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = 21.8

Baseline vehicle (ANL) = 23.0

VOLPE result = 68.5

Density of data

Page 224: Fuel Consumption Improvement Study over combinations of ...

224

12 V Micro-Hybrid (MHEV)

Integrated Starter Generator (BISG)

Strong Hybrid # 1 (SHEV1) Powersplit

Plug-in Hybrid – 30m Range (PHEV1)

Electric Vehicle – 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Conventional Powertrain (CONV)

Pre Transmission (PAR HEV)

Page 225: Fuel Consumption Improvement Study over combinations of ...

225

-83 -82.5 -82 -81.5 -81 -80.5 -80 -79.5 -79 -78.5 -78

0

2

4

6

8

Fuel Consumption Improvement (INC), %

Nu

mb

er

of

Oc

cu

ren

ce

s

Distribution of Fuel Consumption for Hybrid-Fuel Cell Vehicle (FCV)

Incremental percentage compared with: Electric Vehicle - 100m Range (EV2)

Average : -80.2945

Standard Deviation : 0.9

0

0.1

0.2

0.3

0.4

De

ns

ity

[0

,1]

Number of occurences - all tech. combined

Average value = -80.3

Baseline vehicle (ANL) = -79.9

VOLPE result = 0.0

Density of data

Page 226: Fuel Consumption Improvement Study over combinations of ...

226

Page 227: Fuel Consumption Improvement Study over combinations of ...

SUMMARY

OF

PLOT RESULTS

[Part 3]

227

Page 228: Fuel Consumption Improvement Study over combinations of ...

ENGINE TECHNOLOGY

228

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ABSOLUTE

IMPROVEMENT

RESULTS

229

Page 230: Fuel Consumption Improvement Study over combinations of ...

230

-5

0

5

10

15

20

25

Engine Technology Map

Av

g. Im

pro

ve

d %

(A

BS

)

General trendline on engine technologiesAbsolute percentage compared with: Dual Cam Phasing(DCP)[eng01]

eng02

eng03

eng04

eng05

a

eng05

b

eng05

c

eng06

a

eng06

b

eng07

a

eng07

b

eng08

a

eng08

b

eng12

eng13

eng14

eng15

eng16

eng17

Dual Over Head Cam (DOHC)

Single Over Head Cam (SOHC)

Turbo Downsizing

Page 231: Fuel Consumption Improvement Study over combinations of ...

231

-5 0 5 10 15 20 25 30

0

0.2

0.4

0.6

0.8

1

1.2

1.4

Fuel Consumption Improvement (ABS)

Den

sit

y [

0,1

]

Density profile of different engine technologiesAbsolute density profile compared with: Dual Cam Phasing (DCP) [eng01]

02-Discrete VVL (DVVLD)

03-Direct Injection (GDID)

04-Cylinder Deactivation (DEACD)

05a-Single Over head cam

05b-Reduced Friction VVT

05c-Reduced Friction VVT

06a-Dicrete VVL (DVVLS)

06b-Discrete VVL (DVVLS)

07a-Direct Injection (GDIS)

07b-Direct Injection (GDIS)

08a-Cylinder Deactivation(DEACS)

08b-Cylinder Deactivation (DEACS)

12-Turbocharging and Downsizing # 1 (TRBD1)

13-Turbocharging and Downsizing #2 (TRBD2)

14-Cooled EGR#1 (CEGR1)

15-Cooloed EGR#2 (CEGR2)

16-Cooled EGR (CEGR3)

17-Advanced Diesel(ADLS)

Page 232: Fuel Consumption Improvement Study over combinations of ...

232

-5 0 5 10 15 20 25 30

0

0.2

0.4

0.6

0.8

Fuel Consumption Improvement (ABS) (DOHC)

De

ns

ity

[0,1

]

Density profile of different engine technologiesAbsolute density profile compared with: Dual Cam Phasing (DCP) [eng01]

02-Discrete VVL (DVVLD)

03-Direct Injection (GDID)

04-Cylinder Deactivation (DEACD)

-5 0 5 10 15 20 25 30

0

0.5

1

1.5

Fuel Consumption Improvement (ABS) (SOHC)

De

ns

ity

[0,1

]

05a-Single Over head cam

05b-Reduced Friction VVT

05c-Reduced Friction VVT

06a-Dicrete VVL (DVVLS)

06b-Discrete VVL (DVVLS)

07a-Direct Injection (GDIS)

07b-Direct Injection (GDIS)

08a-Cylinder Deactivation(DEACS)

08b-Cylinder Deactivation (DEACS)

-5 0 5 10 15 20 25 30

0

0.1

0.2

0.3

0.4

Fuel Consumption Improvement (ABS) (Turbo Downsizing)

De

ns

ity

[0,1

]

12-Turbocharging and Downsizing # 1 (TRBD1)

13-Turbocharging and Downsizing #2 (TRBD2)

14-Cooled EGR#1 (CEGR1)

15-Cooloed EGR#2 (CEGR2)

16-Cooled EGR (CEGR3)

17-Advanced Diesel(ADLS)

Page 233: Fuel Consumption Improvement Study over combinations of ...

INCREMENTAL

IMPROVEMENT

RESULTS

233

Page 234: Fuel Consumption Improvement Study over combinations of ...

234

0

2

4

6

8

Engine Technology Map (Incremental)

Avg

. %

FC

Im

pro

ved

(IN

C)

General Incremental trendline on engine technologiesIncremental percentages compared with preceding technology, [eng01] is the baseline

eng02

eng03

eng04

eng12

eng13

eng14

eng15

eng16

eng17

Dual Over Head Cam Map

-5

0

5

10

Engine Technology Map (Incremental)

Avg

. %

FC

Im

pro

ved

(IN

C)

eng5a

eng5b

eng6a

eng7a

eng8a

eng12

eng13

eng14

eng15

eng16

eng17

Single Over Head Cam-ReducedFriction-01

-5

0

5

10

Engine Technology Map (Incremental)

Avg

. %

FC

Im

pro

ved

(IN

C)

eng5a

eng5c

eng6b

eng7b

eng8b

eng12

eng13

eng14

eng15

eng16

eng17

Single Over Head Cam-ReducedFriction-02

Page 235: Fuel Consumption Improvement Study over combinations of ...

235

-5 0 5 10 15

0

0.5

1

1.5

Fuel Consumption Improvement % (INC)

Den

sit

y [

0,1

]

Density profile of different engine technologiesIncremental density profile compared with preceding technology, [eng01] is the baseline

eng02

eng03

eng04

eng12

eng13

eng14

eng15

eng16

eng17

-4 -2 0 2 4 6 8 10 12

0

0.5

1

1.5

Fuel Consumption Improvement % (INC)

De

ns

ity

[0,1

]

eng5a

eng5b

eng6a

eng7a

eng8a

eng12

eng13

eng14

eng15

eng16

eng17

-4 -2 0 2 4 6 8 10 12

0

0.5

1

1.5

Fuel Consumption Improvement % (INC)

De

nsit

y [

0,1

]

eng5a

eng5c

eng6b

eng7b

eng8b

eng12

eng13

eng14

eng15

eng16

eng17

Page 236: Fuel Consumption Improvement Study over combinations of ...

TRANSMISSION

TECHNOLOGY

236

Page 237: Fuel Consumption Improvement Study over combinations of ...

ABSOLUTE

IMPROVEMENT

RESULTS

237

Page 238: Fuel Consumption Improvement Study over combinations of ...

238

2

3

4

5

6

7

8

9

10

11

Number of Gears

Avg

. Im

pro

ved

% (

AB

S)

General trendline on transmission technologiesAbsolute percentages compared with: 5-spd transmission

6-sp

d

8-sp

d (/CVT)

Auto Transmission

DM Transmission

DCT Transmission

CVT Transmission

Page 239: Fuel Consumption Improvement Study over combinations of ...

239

-6 -4 -2 0 2 4 6 8 10 120

0.5

1

Fuel Consumption Improvement % (ABS) (AUTO)

Den

sit

y [

0,1

]

Density profile of transmission technologiesAbsolute density profile compared with: 5-spd transmission

6-spd

8-spd

0 1 2 3 4 5 6 70

0.5

1

Fuel Consumption Improvement % (ABS) (DM)

Den

sit

y [

0,1

]

6-spd

8-spd

6 8 10 12 14 16 18 200

0.2

0.4

Fuel Consumption Improvement % (ABS) (DCT)

Den

sit

y [

0,1

]

6-spd

8-spd

-2 0 2 4 6 8 100

0.5

1

Fuel Consumption Improvement % (ABS) (CVT)

Den

sit

y [

0,1

]

Auto-6spd

CVT Transmission

Page 240: Fuel Consumption Improvement Study over combinations of ...

INCREMENTAL

IMPROVEMENT

RESULTS

240

Page 241: Fuel Consumption Improvement Study over combinations of ...

241

Page 242: Fuel Consumption Improvement Study over combinations of ...

242

-6 -4 -2 0 2 4 6 8 100

0.5

1

Fuel Consumption Improvement % (INC) (AUTO)

Den

sit

y [

0,1

]

Density profile of transmission technologiesIncremental density profile compared with preceding technology,

5-spd is the baseline

6-spd

8-spd

-2 -1 0 1 2 3 40

0.5

1

Fuel Consumption Improvement % (INC) (DM)

Den

sit

y [

0,1

]

6-spd

8-spd

-5 0 5 10 15 200

0.2

0.4

Fuel Consumption Improvement % (INC) (DCT)

Den

sit

y [

0,1

]

6-spd

8-spd

-4 -2 0 2 4 6 8 100

0.5

1

Fuel Consumption Improvement % (INC) (CVT)

Den

sit

y [

0,1

]

AUTO-6spd

CVT Transmission

Page 243: Fuel Consumption Improvement Study over combinations of ...

VEHICLE TECHNOLOGY

243

Page 244: Fuel Consumption Improvement Study over combinations of ...

ABSOLUTE

IMPROVEMENT

RESULTS

244

Page 245: Fuel Consumption Improvement Study over combinations of ...

245

0

5

10

Mass Reduction Technology

Avg

. Im

pro

ved

% (

AB

S)

General trendline on different vehicle technologiesAbsolute percentages compared with: MR0/AERO0/ROLL0

MR1

MR2

MR3

MR4

Mass Reduction

2

3

4

5

6

Aero Reduction Technology

Avg

. Im

pro

ved

% (

AB

S)

AERO1

AERO2

Aero Reduction

0

1

2

3

4

Rolling Resistance Reduction Technology

Avg

. Im

pro

ved

% (

AB

S)

ROLL1

ROLL2

ROLL3

Rolling Resistance Reduction

Page 246: Fuel Consumption Improvement Study over combinations of ...

246

-2 0 2 4 6 8 10 120

0.5

1

1.5

Fuel Consumption Improvement % (ABS)

De

ns

ity

[0

,1]

Density profile of vehicle technologiesAbsolute density profile compared with: MR0/AERO0/ROLL0

Mass Reduction#1 (MR1)

Mass Reduction#2 (MR2)

Mass Reduction#3 (MR3)

Mass Reduction#4 (MR4)

-2 0 2 4 6 80

0.5

1

1.5

Fuel Consumption Improvement % (ABS)

De

ns

ity

[0

,1]

Low Rolling Resistance Tires#1(ROLL1)

Low Rolling Resistance Tires#2(ROLL2)

Low Rolling Resistance Tires#3(ROLL3)

0 2 4 6 8 10 120

0.2

0.4

0.6

0.8

Fuel Consumption Improvement % (ABS)

De

ns

ity

[0

,1]

Aerodynamic Drag Reduction#1 (AERO1)

Aerodynamic Drag Reduction#2 (AERO2)

Page 247: Fuel Consumption Improvement Study over combinations of ...

INCREMENTAL

IMPROVEMENT

RESULTS

247

Page 248: Fuel Consumption Improvement Study over combinations of ...

248

0

2

4

6

Mass Reduction Technology

Avg

. Im

pro

ved

% (

INC

)

General trendline on different vehicle technologiesIncremental percentages compared with preceding technology,

MR0/AERO0/ROLL0 is the baseline

MR1

MR2

MR3

MR4

Mass Reduction

2.6

2.65

2.7

2.75

Aero Reduction Technology

Avg

. Im

pro

ved

% (

INC

)

AERO1

AERO2

Aero Reduction

1.8

1.82

1.84

1.86

1.88

Rolling Resistance Reduction Technology

Avg

. Im

pro

ved

% (

INC

)

ROLL1

ROLL2

ROLL3

Rolling Resistance Reduction

Page 249: Fuel Consumption Improvement Study over combinations of ...

249

-1 0 1 2 3 4 5 6 70

0.5

1

1.5

Fuel Consumption Improvement % (INC)

De

ns

ity [

0,1

]

Density profile of vehicle technologiesIncremental density profile compared with preceding technology,

MR0/AERO0/ROLL0 is the baseline

Mass Reduction#1 (MR1)

Mass Reduction#2 (MR2)

Mass Reduction#3 (MR3)

Mass Reduction#4 (MR4)

0 0.5 1 1.5 2 2.5 3 3.5 4 4.50

0.5

1

Fuel Consumption Improvement % (INC)

De

ns

ity [

0,1

]

Low Rolling Resistance Tires#1(ROLL1)

Low Rolling Resistance Tires#2(ROLL2)

Low Rolling Resistance Tires#3(ROLL3)

0 1 2 3 4 5 60

0.2

0.4

0.6

0.8

Fuel Consumption Improvement % (INC)

De

ns

ity [

0,1

]

Aerodynamic Drag Reduction#1 (AERO1)

Aerodynamic Drag Reduction#2 (AERO2)

Page 250: Fuel Consumption Improvement Study over combinations of ...

HYBRIDIZATION

TECHNOLOGY

250

Page 251: Fuel Consumption Improvement Study over combinations of ...

ABSOLUTE

IMPROVEMENT

RESULTS

251

Page 252: Fuel Consumption Improvement Study over combinations of ...

252

0

10

20

30

40

50

60

70

80

Hybrid Technology

Av

g.

Imp

rov

ed

% (

AB

S)

General trendline on hybridization technologiesAbsolute percentage compared with: Conventional Powertrain (CONV)

12V M

icro

-Hyb

rid

Bel

t ISG

Par

HEV

SHEV

PHEV1

EV2

FCV

Hybrid engine technologies

Page 253: Fuel Consumption Improvement Study over combinations of ...

253

-10 0 10 20 30 40 50 60 70 80 900

0.1

0.2

0.3

0.4

0.5

0.6

0.7

Fuel Consumption Improvement (ABS)

Den

sit

y [

0,1

]

Density profile of different hybrid technologiesAbsolute density profile compared with: Conventional Powertrain (CONV)

12V Micro-Hybrid(MHEV)

Integrated Starter Generator (BISG)

Pretransmission Hybrid

Strong Hybrid#1 (SHEV1)

Plug-in Hybrid 30m Range (PHEV1)

Electric Vehicle - 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Page 254: Fuel Consumption Improvement Study over combinations of ...

INCREMENTAL

IMPROVEMENT

RESULTS

254

Page 255: Fuel Consumption Improvement Study over combinations of ...

255

-100

-80

-60

-40

-20

0

20

40

60

Hybrid Technology

Av

g.

Imp

rov

ed

% (

INC

)

General trendline on hybridization technologiesIncremental percentages compared with preceding technology,

Conventional Powertrain (CONV) is the baseline

12V M

icro

-Hyb

rid

Bel

t ISG

Par

HEV

SHEV

PHEV1

EV2

FCV

Hybrid engine technologies

Page 256: Fuel Consumption Improvement Study over combinations of ...

256

-100 -80 -60 -40 -20 0 20 40 600

0.2

0.4

0.6

0.8

1

1.2

1.4

Fuel Consumption Improvement % (INC)

De

ns

ity

[0

,1]

Density profile of different hybrid technologiesIncremental density profile compared with preceding technology,

Conventional Powertrain (CONV) is the baseline

12V Micro-Hybrid(MHEV)

Integrated Starter Generator (BISG)

Pretransmission Hybrid

Strong Hybrid#1 (SHEV1)

Plug-in Hybrid 30m Range (PHEV1)

Electric Vehicle - 100m Range (EV2)

Fuel Cell Vehicle (FCV)

Page 257: Fuel Consumption Improvement Study over combinations of ...

THANK YOU

257