From silo to truck - Kaak Group · Kaak Group total concept “from Silo to Truck” Based on more...
Transcript of From silo to truck - Kaak Group · Kaak Group total concept “from Silo to Truck” Based on more...
Turn
Key Concept
Kaak FPS | Kaak Bakeware | Benier | DrieM | Daub | MCS | Lhote l l ierR2A | Mul t ipar t s
From silo to truck
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Bread is one of life’s necessities. It has
been for centuries and all over the
world. Through the years industrial
bread production has developed
substantially.
The Kaak Group connects the tradi-
tional bread baking craft with state-of-
the-art industrial bakery technology.
With a full range of products and
services and a unique total service
concept the Kaak Group supports
you in your business. We enable you
to guarantee the delivery of top quality
to your customers, providing you with
the tools to stay ahead in a competi-
tive environment.
Kaak Group continuous optimization in bakery technology
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Chronology Kaak Group
The company is founded by Bernard Kaak and at the start of the 20th century the business continued with the first production of sheet metal bakeware
1960’s
Craft bakeries become more industrialised. Kaak starts to act as a supplier of conveying systems, soon after which the first automated bakery lines are produced
End 19th century
Jan Kaak, 4th generation, takes over the company. Kaak is divided into two divisions:•KaakFoodProductionSystems(machine construction / automation)•KaakBakerySupplies(bakeware)
The Dutch company Benier, specialists in dough handling systems, as well as its sales agencies Benier UK and USA, join the Kaak Group
The Kaak Group further expands with the integra-tion of Daub, the renowned German manufacturer of thermal oil heated ovens
The Italian company MCS becomes a member of the Kaak Group, complementing the product range with various types of tunnel ovens and proofers
Lhotellier R2A, the French specialist in coating of baking straps, sheets and moulds joins the KaakGroup
With the addition of DrieM, dough sheeting tech-nology becomes available within the Kaak Group
2009
1990
1991
1997
2005
2007
Pizza
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Key Concept
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Kaak Group total concept “from Silo to Truck”Based on more than 100 years of experience, the Kaak Group offers bakery companies
all over the world the equipment they require for the production of many types of bakery
products. Every member of the Kaak Group supplies the highest quality products and
support, each highly specialized in their own field.
You can trust us to deliver a total concept for a single production line or, when your
needs require it, a complete bakery from “Silo to Truck”. Based on our knowledge and
experience we can effectively combine the best components available to create the optimum
integrated solution for you.
The Baking Process:
Silo Mixing Cooling Freezing PackagingDough handling Final proofing
Cratehandling
Panhandling
Decorating Baking
Conveyor systems:
Bakeware:
System control:
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Dekamarkt Apeldoorn is a satisfied Kaak Group customer
The production site in Apeldoorn, which serves about 180 supermarkets on a daily basis, was modified by the Kaak Group to be able to produce not only free-standing bread, but also tin bread. The majority of the existing equipment is used for the production of both product types, whereby a minimal number of changes were needed to create this multi-functional production line. This tailor-made solution enables Dekamarkt to run its production with maximum flexibility.
Baking Cooling Freezing BakewareDecorating
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Kaak Food Production Systems – The rootsKaak Food Production Systems is the origin of today’s Kaak Group. Our division with its
headquarters in Terborg has a double function within the Group.
Firstly, as a producer of transport and storage systems, proofers, the Multi-Step oven as
well as cooling and freezing systems.
Secondly, our extensive engineering department is the technical brain when it comes to
the translation of customer requests into customized solutions, acting as the binding link
between the different Kaak Group members.
Kaak Food Production Systems offers you:• Engineering and production of complete production lines
• Customized solutions
• Heavydutyreliability(24hrs,7daysperweek)
• Reliable, solid service organization
The Kaak factory and offices in Terborg comprise over 22.000 m2.
The Multi-Deck Final Proofer
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The Kaak Multi-Spiral systems are known for their reliability, heavy duty and high capacity. This system can be used for cooling, freezing, proofing and pasteurization.
The Multi-Step Final Proofer
The Multi-Step Oven
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Benier Affection for doughFor more than 100 years, Benier Nederland has designed and built dough production
and dough handling systems for all types of dough. The main focus is placed on dough
quality and gentle dough handling, during dough dividing, rounding, proofing and
moulding. In close customer collaboration the specific needs and wishes with respect to
the product and business are discussed and the best solution is offered, either through
standard machines or customized equipment and tailor made solutions. This provides
our customers with an optimal basis to produce various products with the highest quality.
Many years of experience, with all kinds of dough con-sistencies, results in dough handling know how. The Benier moulding principle reflects this know how.
Giving rest to the dough develops its quality, resulting in a better performance.
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As round as round can beBenier offers a wide range of rounders for quality rounding performance of all kinds of dough, weight ranges and capacities.
Take control of your dough by having a very gentle and ac-
curate dividing operation.
Benier smart product lines: Maximized for performance, especially with the flexibility to
adapt to changing demands and wishes
Complete process management
High quality components, combined with process reliability
and newest innovation technology
Quick and easy to clean with a minimum of down time
Baking Cooling Freezing BakewareDecorating
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DrieM – Dough sheeting technology
DrieM was founded as an independent company in 2009 and is the latest member of
theKaakGroup.TheKaakGroupalreadyofferedclassicdoughlines(productsmade
from single pieces / balls) and with the addition of DrieM we now complement this with
dough sheeting lines. DrieM is specialized in dough sheeting technology and active in
the latest developments within the bakery industry. An important industry trend is
towards Artisanal breads such as Ciabatta or Focaccia with a higher added value
compared to traditional types of bread.
DrieM has developed an Artisanal bread production line (d’Artagnan) specifically
designed for the needs of today’s larger bakeries. A high capacity Artisanal bread line
that produces the best quality products at the highest possible efficiencies. Almost any
size of rolled buns or Baguettes as well as all sorts of cut products can be produced
using our unique dough sheeting technology.
The d’Artagnan bread line was designed after intensive consultation with some of the
most renowned producers in the market. The result of this is a line, designed according
to the highest standards in hygiene, ease of operation and maintenance.
d’Artagnan sheeted breadlineOverview of dough forming, sheeting and make up part of the line. Capacities up to 3000 kg/hr.
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Dough DrieMer (Patent applied)The “Dough DrieMer” forms a perfect dough sheet and is the heart of the d’Artagnan line.
Double action guillotineDesigned to cut dough strips or any other form you like. Ergonomically designed for quick and easy product changeovers and optimum product per-formance.
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Daub Engineering art with traditionDaub Backtechnik is a traditional Hanseatic company that has maintained a strong
presence in the oven market since 1938. With its ovens based on thermal oil technology,
Daub is recognized as a worldwide leader. Daub ovens operate around the globe in
both craft and industrial bakeries. The thermal oil heating principle, both over and
under the product, guarantees a high and consistent baking result. Furthermore, baking
on stone is a technology in which Daub Backtechnik has a lot of experience. This
contributes to the quality of the baked product.
Daub Thermo-Roll ovenThe Daub Thermo-Roll provides flexibility, while being highly economical with a small
personnel requirement. Due to the low handling effort, a baker can operate several
ovens simultaneously. Baking on stone is an advantageous option, which does not
require extra handling. This remains easy since the stone plates
are installed inside the oven. Furthermore, freestanding
products can be fed in directly on the stone plates. Finally
the low energy consumption makes the Daub Thermo-Roll
an environmental friendly choice.
The Daub Thermo-Roll oven
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It does not matter whether the products are baked in a Daub deck, rack or tunnel oven, or whether they are baked on wire mesh, hinged plate or natural stone – the baking result is always top-quality!
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Daub thermal oil ovens:
Above and under: The Daub Automatic Hanseat.
Automatic Hanseat (60–300m2 baking surface)
The configuration of this multideck oven is adapted to the products and
processes in the bakery. Using either single or multiple loading systems, the
oven can run in step-continuous or batch mode. Several production lines
can be combined while using only one oven. The compact construction
with up to eight decks enables an optimum use of the production area
available. Additionally, the oven can also be equipped with stone plate
belts.
Backmeister (8–40m2 baking surface)
This craft oven combines maximum baking surface with minimum space
requirements, at a favourable price.
Reversier Hanseat (20–40m2 baking surface)
Craft bakers as well as industrial bakers make use of this oven. It combines
very short loading times with high productivity and flexibility.
Cross Line Hanseat (30–96m2 baking surface)
This oven is a typical semi-industrial oven. It is a synonym for highest
baking flexibility and productivity for craft batches, with a fully automatic
production on up to 12 decks!
Modular Tunnel (20–200m2 baking surface)
Quality, quantity and economy are the main advantages of this industrial
tunnel oven. Equipped with one or two decks, optionally with stone plate
belts, this thermal oil oven meets the highest industrial requirements.
Baking Cooling Freezing BakewareDecorating
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MCS Baking technology on an industrial scaleAla, in Northern Italy, is the home of MCS. Started in 1974, MCS has built a strong
reputation in the field of automatic industrial lines for the production of bread and pizza.
Their automatic proofing systems and cyclotherm tunnel ovens combine high capacity
with absolute reliability and flexibility. The ovens, heated by means of radiation as well
asconvection,aresuitableforalargevarietyofbakedgoods:fromtraditional(hearth-
baked) bread to all types of panned bread, hearth rolls, all kinds of fine bakery ware
and even most pizza types.
Tunnel ovens: a special stone plate conveyor providing strong bottom heat is also available for crusty products like Ciabatta bread.
MCS high temperature direct gas fired ovens, provided with stone plate conveyors are ideal to bake high quality Pizzeria-type pizzas.
MCS can develop tailor made lines,
matching customer requirements for
special high added value products.
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MCS Product Range: Cyclotherm tunnel ovens, wire mesh or stone
plate conveyor
High temperature gas fired tunnel ovens,
wire mesh or stone plate conveyor
Direct gas fired tunnel ovens, wire mesh or
steel band conveyor
Free-standingbreadlines(Batons,Ciabatta,
Hearth-baked bread)
Pizzalines(crosssheeting/hotpressing
on conveyors or trays / sheeting)
Pre-fermentation systems, pre-proofers,
final proofers
Cooling systems
Scoring units, flour dusters, water sprayers,
seeders, etc.
The new MCS Cyclotherm ovens offer:•Excellentqualityinfinalbaked
products•Modulardesigntosuitspecific
customer needs•Highefficiencythankstoamaximized
heat exchange•Possibilityoffullyautomatedrecipe
management
Different solutions for proofing are available:•Stabilizedtrayproofersforfree-
standing bread •Swingtrayproofersforproductson
trays/straps/peelboards•Cradleandswingcupproofersfor
Batons and Pizza dough pieces •Noriàtypeproofersforproductson
trays/straps
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Engineering from idea to final product
Fully automated production of moulds through use of industrial robots
Extensive agency network, providing local support for our customers
The close collaboration with Lhotellier R2A ensures expertise in all
possible non-stick coating types
Kaak Bakeware You bake we careThe success of your products not only depends on the production line chosen, also the
product carriers play an important role. A bread pan or baking tray may seem a simple
and straight forward product, but when it is not tailored to your baking line and product
requirements, you will not achieve the optimal result. That is why Kaak custom designs
and manufactures all its bakeware to meet your specific needs. We make straps, pans
and baking trays for every product your customers demand.
Kaak Bakeware, your partner in bakery supplies:
Our range of bakeware is tailor-made, and therefore almost limitless. The coatings used are precisely suited to the baked products and its processing parameters.
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Being our major activity 90 years ago, the production of bakeware still plays an important part in the Kaak Group.Kaak Bakeware, your partner in
bakery supplies:
Every alternativeThe number of variants in bakeware is unlimited and always subject to change.We do not just offer standard shapes and sizes but also individual products.The number increases constantly, not only in terms of shape but also in terms of size.Today, we offer everything: from single cake moulds to large strapped bread moulds.
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Lhotellier R2A Non-stick coatingsLhotellier R2A has been applying non-stick coatings focused exclusively on the bakery
industry since 1963. Our long experience has enabled us to develop a wide range to
meet the specific needs of your production. Our coatings are applied on all types of
materials(suchassteel,stainlesssteel,aluminum)andforalltypesofbakeware(straps,
moulds, sheets, etc.) whether new or used. This know-how makes Lhotellier R2A your
ideal partner and expert for all your coating needs.
Multi-FlonWe offer a wide range for your applications in bread, pastries and crackers. The
LhotellierMulti-Flon (fluoropolymer) coatingsarewell known for their qualityand
performance. They provide high resistance to abrasion, chemicals and corrosion. Our
research and development department is continuously working on the expansion of
this range in order to anticipate your needs change.
Multi-Sil ROur rubber silicone range is renowned for its longevity. It will meet all of your
particular needs in Brioche dough applications. It combines strong anti-adhesion with
high temperature resistance.
Multi-Sil GOur experience of over 40 years in silicone resins resulted in a coating with an
exceptional non-stick performance. It is particularly suited for very sweet liquid doughs
(suchasMadelines).
All our coatings meet the European regulations for products in contact with food.
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Lhotellier R2A, your partner in coatingWe can help you to improve the quality of your products by defining the most suitable coating for your specific product needs.
Thanks to an extensive product catalogue, Multiparts can guarantee extremely quick delivery within 2-4 weeks for standard modular conveyor solutions.
Multiparts Conveyor systems MultipartsisoneoftheyoungestmembersoftheKaakGroup(2007)andhasgrown
into a leading and reliable provider of standard conveyor systems in the bakery industry.
Kaak Multi-Way conveyor belts have made a demonstrable impact on the bakery industry
over the years. Today, these plastic, modular conveyor belts are the most widely used of
their kind in the global bakery industry.
The hygienic stainless steel conveyor systems offered by Kaak Group have been a trusted
industry product for years. Multiparts combines its expertise and experience with fast
delivery times and offers conveyor systems and its own range of plastic, modular
conveyor belts.
Our conveyor systems have helped us acquire extensive experience with the following: Chainconveyors(1,2,3&4tracks) Strappedpans/bakingtrays
Multi-Way(plasticmodularconveyorbelt) Bakedgoods
Clothconveyorbelts Unbaked(dough)products
Roller conveyors Crates / boxes
Cord conveyor belts
Stand-alone strewer with controller
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Conveyor specials and parts We guarantee quick delivery on an extensive range of specials used in the bakery industry. These include:• Power-freeconveyors• Strewers• Flourandseedstrewers• Horizontalandverticalswitches• Chutedconveyors• 90-degreepick-and-placemachines• Spiralchutes• Stoppers• Diverters
Custom solutionsAre you looking for a custom conveyor solution for your company? Multiparts is happy to help. Contact us to receive an obligation-free solution for your business. Our custom solutions, which include control and installation, are available within a matter of weeks.
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KSW Central IntelligenceControl, monitoring, preventive maintenance, documentation, traceability – the increasing
requirements for intelligent processes and equipment are the special field of KSW, Kaak
Software Worldwide. In the complex arena of competition and legal requirements, their
differentiated recipe control and the monitoring of production parameters ensures the
desired quality standards are met and quick error diagnosis and the identification of
solutions help to prevent down time.
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Visual indication of error messages with direct access to the digital operating manual.
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INTE
GRAT
ION
WIT
H SI
LOS
INTEGRATION WITH PACKAGING M
ACHINES
•HistoricalTemperature Monitoring
•HistoricalHumidity Monitoring
•FaultDiagnostics•PlantMonitoring
• Output/Batch Control• Statistical Production Data
RECIPE MANAGEMENT MONITORING / TRENDING OUTPUT CONTROL
Mixing
•Automaticsettingof:
- mixing time - temperature - speed•Faultdiagnostics•Etc.
Dough handling
•Automaticsettingof:
- proofing time, temperature and humidity
- scaling of rounder
- checkweigher•Faultdiagnostics•Etc.
Final prooferStrap storageOvenloadingDecoration
•Automaticsettingof:
- proofing time, temperature and humidity
- scaling of specific strap or sheet
- choice of type of decoration or cutting
•Faultdiagnostics•Etc.
Oven
•Automatic setting of baking program
- temperatures per zone
- baking time - control of
convection turbos
- control of steam•Faultdiagnostics•Etc.
UnloadingDepanningCoolingFreezing
•Automatic setting of machine para-meters by recipe
- depanner - cooling time•Faultdiagnostics•Etc.
input input input
Human Machine Interface (HMI)with3Dpresentationof the baking line.
www.kaakgroup.com
Kaak GroupVarsseveldseweg 20a7061 GA Terborg (NL)T +31 (0)315 339 111F +31 (0)315 339 355E [email protected]