Freeze-drying of Proteins

download Freeze-drying of Proteins

of 13

description

Freeze-drying of Proteins

Transcript of Freeze-drying of Proteins

  • 5/21/2018 Freeze-drying of Proteins

    1/13

    Biotechnol. Appl. Biochem. (2004)39, 165177 (Printed in Great Britain) 1

    REVIEW

    Freeze-drying of proteins: some emerging concerns

    Ipsita Roy and Munishwar Nath Gupta1

    Chemistry Department, Indian Institute of Technology, Delhi, Hauz Khas, New Delhi 110016, India

    Freeze-drying (lyophilization) removes water from

    a frozen sample by sublimation and desorption. It

    can be viewed as a three-step process consisting

    of freezing, primary drying and secondary drying.

    While cryoprotectants can protect the protein from

    denaturation during early stages, lyoprotectants are

    needed to prevent protein inactivation during drying.The structural changes as a result of freeze-dry-

    ing have been investigated, especially by FTIR (Fourier-

    transform IR) spectroscopy. In general, drying results

    in a decrease of -helix and random structure and

    an increase in -sheet structure. In the case of basic

    fibroblast growth factor and -interferon, enhanced

    FTIR showed large conformational changes and

    aggregation during freeze-drying, which could be

    prevented by using sucrose as a lyoprotectant. It is now

    well established that structural changes during freeze-

    drying are responsible for low activity of freeze-dried

    powders in nearly anhydrous media. Strategies such

    as salt activation can give activated enzyme powders,

    e.g. salt-activated thermolysin-catalysed regioselective

    acylation of taxol to give a more soluble derivative for

    therapeutic use. In the presence of moisture, freeze-

    dried proteins can undergo disulphide interchange

    and other reactions which lead to inactivation. Such

    molecular changes during storage have been described

    for human insulin, tetanus toxoid and interleukin-2.

    Some successful preventive strategies in these cases

    have also been mentioned as illustrations. Finally, it

    is emphasized that freeze-drying is not an innocuous

    process and needs to be understood and used carefully.

    Introduction

    Freeze-drying (lyophilization) is perceived to be a gentle

    process for concentrating or drying biologically active

    substances. Enzymologists have been using it as a routine

    technique for more than four decades, and pharmaceutical

    industries also adopted it quite some time ago. This is

    because enzyme/protein- or peptide-based drugs are more

    stable in solid (as compared with solution) form. Thus

    freeze-dried powders offer advantages at the storage and

    shipping/distribution stages. They also increase the shelf-life

    at the end-user stage [1]. The two reasons why a greater

    understanding of freeze-drying has assumed an urgent and

    considerable relevance to life science and pharmaceutical

    science are as follows: (1) it has been realized in recent

    years that stability of freeze-dried powdersdepends critically

    on how the freeze-drying is carried out [2,3]; this isof great concern to producers of enzymes and other

    biologically active proteins; (2) in the last few years it

    has been realized that the low activity of freeze-dried

    enzyme powders in nearly anhydrous organic solvents is

    largely due to protein inactivation at the stage of freeze-

    drying; non-aqueous enzymology is employed for many

    biotechnologically important bioconversions, synthesis and

    resolution of stereoisomers [46].

    In view of these factors, there is a need to evolve

    techniques to minimize this form of inactivation and improve

    catalytic efficiency during the target process. This, of course,

    involves basic understanding of freeze-drying, which is a

    complex process.

    Basic process [7]

    Freeze-drying removes water from a frozen sample by

    sublimation and desorption. All freeze-driers (lyophilizers),

    whether a simple glass unit fabricated in a glass-blowing

    laboratory or a sophisticated industrial-scale unit, have

    two essential design features: a low-pressure chamber to

    which the frozen sample is attached and a cold finger

    or cold trap which collects the sublimated or desorbed

    ice. The process of freeze-drying can be visualized interms of three steps [2]. These three stages have been

    discussed in detail fairly recently [8], so it may thus suffice

    here to present a brief qualitative picture only. It may,

    Key words: cryoprotectants, freeze-drying, lyoprotectants, protein

    aggregation, protein lyophilization, storage stability of pharmaceuticals.

    Abbreviations used: FTIR, Fourier-transform IR; PMR, proton magnetic

    resonance;Tg, glass transition temperature of the dried product; Tg , glass

    transition temper ature associated with maximum freeze concentration;

    Tmc , critical temperature of molecular mobility;Wg , amount of frozen

    water at glass transition temperature; pCl, log [Cl].1 To whom correspondence should be addressed (e-mail

    mn [email protected]).

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    2/13

    166 I. Roy and M. N. Gupta

    however, be stressed that process validation requires strict

    control of various parameters at all the three stages dur-

    ing various cycles (http:/ www.fda.gov/ ora/ inspect ref/igs/

    lyophi.html).

    (a) Initial freezing

    Freezing involves formation of ice nuclei. Depending upon

    many factors, especially the cooling rate, supercooling may

    occur. Thus ice formation may, in fact, take place well

    below 0 C [8]. Faster freezing rates give rise to small ice

    crystals. The result is faster sublimation at the primary

    drying phase, but slower secondary drying. Removal of

    water by freezing increases the solute concentration and

    hence the viscosity. At some stage, a saturation value is

    reached and no further increase in concentration/viscosity

    is possible. At this stage, the glass transition [involving the

    parameter Tg

    (glass transition temperature associated withmaximum freeze concentration)] takes place. A glass is a

    supersaturated, thermodynamically unstable liquid with the

    viscosity as high as 101214 Pa s [9]. In other words, a glass

    transition is not a true thermodynamic change in state, but

    instead is a kinetic limit at high viscosity [10]. Two other

    parameters that are important, areWg (the unfrozen water

    at this temperature) andTg(the glass transition temperature

    of the dried product) [11]. Both Wg andTgcan be measured

    by differential scanning calorimetry [11].

    (b) Primary drying

    This is the stage at which ice separated from the solute

    phase is removed by sublimation. If the sample is thick, mass

    transfer constraints decrease the rate of sublimation [8]. The

    temperature of the sample is a rather critical parameter; if

    the temperature rises aboveTg, the ice would melt into the

    solute phase. At the same time, a temperature rise of 1 C is

    reported to make drying faster by 13 % [8]. Hatley [11] has

    shown that carrying out primary drying aboveTg produces

    freeze-dried samples of inferior quality.

    (c) Secondary drying

    This stage begins after all the frozen water has sublimed

    and thus can be facilitated by increasing the product

    temperature. In the case of proteins, this temperature hasto be chosen while keeping in view the thermal stability of

    proteins. The bound water (to protein molecules) or the

    water molecules trapped in the glass phase are removed

    during this stage. Up to the 2 % level, the water is re-

    moved quickly, and this process slows down thereafter. This

    is because, as the sample dries, diffusion of water molecules

    through the sample becomes more difficult. It is a function

    of the porosity of the sample and does not depend much

    upon the sample thickness [8].

    In the case of food proteins, there is extensive data

    to indicate that storage temperature of the freeze-dried

    proteins should be kept higher than their Tg. This is

    necessary to prevent collapse. The volumetric shrinkage

    after collapse, the importance of sample mass, etc., have

    also been discussed. There are sufficient data to suggest

    that similar factors are important in the case of freeze-

    dried proteins [8]. Excipients, which result in higher Tgor higher collapse temperature, result in greater stability

    of freeze-dried proteins and vice versa. It is also known

    that excipients that facilitate phase separation during freeze-

    drying, accelerate protein inactivation [12].

    The presence of excipients during freeze-drying

    obviously leads to a more complicated phase diagram at

    the freezing and primary drying stages [13]. During the

    subsequent discussion of the effect of excipients, the ex-

    planations have relied on the more widely accepted theory

    of water substitution [8]. However, it may be worth

    mentioning straight away that the vitrification hypothesispresents another viewpoint. According to some workers,

    proteins in glassy state exhibit decreased molecular motion,

    which slows down many degradative processes [8,9].

    However, as Craig et al. [8] have pointed out, a clear link

    between Tg of the formulation and storage stability of the

    product has not been established.

    Bound water and protein activity

    The classical experiments by Rupley et al. [14] indi-

    cated the importance of a minimum amount of water in

    making the enzyme molecule catalytically active. Using heatcapacity and IR spectroscopy, Rupley et al. [14] showed that

    water molecules were deposited on dry lysozyme and the

    latter became biologically active even before the monolayer

    of water molecules around the enzyme molecule had

    formed. Subsequent work indicated that water deposition

    follows a definite sequence. First it gets deposited on

    charged and polar amino acids, and, next, around the hy-

    drophobic clusters. The former stage is vital, since, in the

    absence of water molecules, the side chains of amino acids

    interact with each other and lock up the conformation.

    This robs the enzyme molecule of the flexibility that is

    necessary for its catalytic activity [15,16]. This rigidity, inthe absence of enough water, is in fact responsible for many

    enzyme molecules being stable in the dry state even at

    100 C in anhydrous organic solvents [17], even though the

    same enzyme may get completely inactivated at much lower

    temperatures when heated in its aqueous solution.

    Freeze-drying and protein stability

    There are two kinds of protein stability which are

    of importance. First is the stability during storage and

    transport of the protein. This is important to both enzyme

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    3/13

    Freeze-dried proteins 1

    manufacturers, who have to ship the biologically active

    proteins to distant places, and to the life scientist, who

    has to decide storage conditions and permissible shelf-life.

    It is of special concern in the case of pharmaceutically

    important proteins and vaccines in the context of healthcare

    in developing countries where a cold chain is not necessarily

    available for storage. The second kind of stability is

    operational stability, which describes how stable the enzyme

    is during catalysis. This stability can often be higher, since the

    presence of the substrate may enhance the conformational

    stability of the enzyme [18]. The operational stability can

    also be drastically reduced if the components of the

    substrate preparation include a molecule which inactivates

    the enzyme. A good illustration of this is the reduced

    operational stability of lactase during hydrolysis of whey

    lactose [19]. In the following discussion, we are mostly

    concerned with storage stability.It has been known for a long time that most freeze-

    dried RNase A samples contain dimers and aggregates [20].

    The amount of these enzymically active aggregates increases

    significantly if the freeze-drying is carried out from 50 %

    acetic acid. An interesting result worth recalling is that a

    dimer formed from inactive alkylated monomers modified

    at His12 and His119 had 50 % activity, since these modi-

    fied monomer molecules fashioned an active site consisting

    of unmodified His12 and His119 [21]. The second important,

    even if obvious, comment is that the mechanisms of protein

    inactivation are not different, irrespective of which stress

    factor is applied. Proteins at high temperatures in aqueous

    buffers or in anhydrous organic solvents or at high pressure,

    follow a similar mechanistic route (at the molecular

    level) during their inactivation. Protein inactivation can be

    either reversible or irreversible [22]. During the reversible

    phase, the protein chain unfolds and can go back to

    the native structure if the denaturing factor is removed.

    Exposure to moderately high temperatures such as 40

    45 C for a few minutes or 8 M urea are two examples

    of such denaturing conditions. Prolonged heat treatment

    at higher temperatures will cause irreversible changes in

    the protein molecule. Molecular mechanisms for these

    irreversible changes are fairly well understood and have

    been briefly discussed [23]. Apart from conformationalchanges (which may be reversible at early stages), proteins

    eventually undergo a number of other structural changes

    [13]. Unfolding of protein chains exposes many hydrophobic

    residues which were buried in the native structure. Inter-

    molecular hydrophobic interaction between such residues

    generally leads to protein aggregation. The disulphide ex-

    change reaction, another inactivation mechanism, causes

    mispairing of thiol groups, either of intermolecular or intra-

    molecular nature. Inactivation mechanisms also include

    some chemical changes which lead to irreversible loss of

    activity in solution or during the post-freeze-drying stage.

    Such changes can also occur, especially if extreme pH

    conditions prevail during freeze-drying. Cases of hydro-

    lysis of peptide bonds (next to aspartic acid residues),

    deamidation of asparagine residues and glutamine, and

    racemization of amino acid residues have been well-

    documented [24]. In the case of glycoproteins or if free

    reducing sugars are present in the sample, the Maillard

    reaction plays an important role in determining the overall

    stability [24]. Many of these reactions can be minimized

    by ensuring that the protein is not exposed to high temp-

    eratures at any stage. The relative role played by a particular

    chemical change may depend considerably upon the stress

    factor or the particular protein. The third point, which

    is also worth remembering, is that (although the same

    or similar inactivation mechanisms operate), structural

    changes during freeze-drying itself and the post-freeze-

    drying stage (storage) need to be identified. This distinctionis often overlooked. This happens because, for a variety

    of end applications, one tends to look at the activity at

    the time of usage. For example, in the pharmaceutical

    industry, all operations beyond purification stage, such as

    freezing, thawing, formulation, sterile filtration, filling, freeze-

    drying and inspection are called formulation or fill-finish

    operations [25]. The whole issue is complicated further

    by the fact that reconstitution conditions may decide the

    ultimate recovery. Webb et al. [26], while working with

    recombinant human interferon-, showed the potential

    for recovery of native protein using the appropriate

    reconstitution conditions, even though the protein is non-

    native in the lyophilized state.

    Protein stability in solution [23,27]

    During early stages of freeze-drying, the protein is in

    fact in solution. Partial unfolding, which happens during

    this interfacial phenomenon, is largely reversible. Millqvist-

    Fureby et al. [28] have described the use of electron

    spectroscopy for chemical analysis to show the existence

    of surface of freeze-dried solid enriched in protein. Earlier,

    Eckhardt et al. [29] showed that rapid freezing promotes

    aggregation of human growth hormone. This is in agreement

    with the observation of Hsu et al. [30] that the rateof development of turbidity in reconstituted freeze-dried

    solids increased with the increased surface areas of the sol-

    ids. In fact, Sarciaux et al. [31] have shown that annealing

    reduces the specific surface area of freeze-dried solids and

    aggregation of bovine IgG.

    Protein stability during freeze-thawing

    Arakawa et al. [2] have provided a comprehensive

    treatment of factors affecting protein stability during freeze-

    drying. Their review makes a distinction between the

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    4/13

    168 I. Roy and M. N. Gupta

    Figure 1 Effect of freezing rate on recovery of activity of lactatedehydrogenase

    Reproduced from [32] with the permission of Wiley Periodicals,

    Inc., a Wiley Company. c 2003 (http://www3.interscience.wiley.com/cgi-

    bin/jabout/71002188/ProductInformation.html).

    freezethawing and freeze-drying processes in the context

    of protein stability. Figure 1 shows the importance of freezing

    and thawing rates on the recovery of enzyme activity.

    The maximum recovery of activity occurred with slow

    freezing and fast thawing. It is reported that slow freezing

    leads to large ice crystals, whereas fast freezing leads to

    fine ice crystals [32]. The latter increased the interfacial

    area considerably and led to denaturation. Figure 2 shows

    that freezing damage increased with the addition of salt

    throughout the range of freezing rates. This is attributed

    to the formation of Na2HPO4 from K3PO4 and NaCl;

    Na2HPO4 precipitates at low temperature and reduces

    the pH of the unfrozen buffer. Arakawa et al. [2] have

    presented experimental evidence to show that a co-solute

    has the same stabilization or destabilization effect during

    freezethawing as it has during the solution stage. However,

    the co-solutes behave differently during freeze-drying,

    which led Crowe et al. [33] to conclude that mechanisms

    of destabilization during freeze-drying are different

    from freezethawing. The osmolytes protect proteinsduring freezethawing and the preferential exclusion theory

    developed by Timasheff and co-workers [34,35] can be

    extended to freezethawing. According to the preferential

    exclusion theory, the solutes are excluded from the vicinity

    of the protein and the protein is preferentially hydrated.

    Numerous compounds (cryoprotectants), with widely

    differing chemical structures, such as sugars, amino acids,

    amines, polyols and some salts, if present with the protein,

    act as protectors during freezethawing. Compounds such

    as MgCl2, guanidinium chloride, KSCN and urea show weak

    preferential exclusion or preferential binding and destabilize

    Figure 2 Effect of freezing rate on the recoveries of activities of (a) lactate

    dehydrogenase and (b) alcohol dehydrogenase in the presence of NaCl

    Reproduced from [32] with the permission of Wiley Periodicals,

    Inc., a Wiley Company. c 2003 (http://www3.interscience.wiley.com/cgi-

    bin/jabout/71002188/ProductInformation.html).

    the protein in solution, and thus are expected to play the

    same role during freezethawing. Similarly, pH, protein

    concentration, and the presence of cofactors and allosteric

    modifiers, which favour protein stability in solution, will

    also stabilize a protein during freezethawing. This is not

    unexpected, since during freezing, protein molecules are

    present in the non-ice phase along with the co-solute. The

    concentration of the co-solute is also very high, since bulk

    water has formed ice.

    Lyoprotectants: protein stabilityduring freeze-drying

    Freeze-drying involves two denaturing conditions: freezing

    and drying. Stabilization of proteins during freeze-drying

    can be attempted by adding excipients to the protein

    solution. In order to be effective, these excipients have to

    protect the protein structure during both stress factors

    of freezing and drying. As pointed out by Arakawa et al.

    [2], Many effective cryoprotectants have no stabilizing

    effect during dehydration. The only solutes that do provide

    stabilization are disaccharides. This mechanism is not yet

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    5/13

    Freeze-dried proteins 1

    fully understood but it can not involve preferential exclusion

    of co-solutes. Carpenter and Crowe [36,37] have used

    FTIR (Fourier-transform IR) spectroscopy to show that

    certain carbohydrates protect proteins by H-bonding, a role

    fulfilled by water molecules which are taken away during

    drying. However, in the case of lysozyme, FTIR spectroscopy

    showed that the presence of trehalose during freeze-drying

    did not prevent the structural changes completely [38]. The

    work of Lippert and Galinski [39] with phosphofructokinase

    and lactate dehydrogenase also showed H-bonding to be

    responsible for stabilization during the drying process.

    Prestrelski et al. [40] used resolution-enhanced FTIR

    to show that basic fibroblast growth factor, interferon-

    and -lactalbumin underwent large conformational

    changes and aggregation during freeze-drying, and demon-

    strated that these changes could be prevented by the

    presence of sucrose. Other carbohydrates such as glucosefail to do so, since they fail to act as cryoprotectants during

    freezing. The concentration at which glucose could have

    worked as a cryoprotectant leads to crystallization of the

    sugar during freeze-drying, so that the molecule is no

    more available for H-bonding with the protein. Carpenter

    et al. [41] and Prestrelski et al. [42] have suggested a

    two-component excipient system in which poly(ethylene

    glycol) acts as a cryoprotectant and carbohydrates act as

    lyoprotectants. In such systems, glucose at low concen-

    trations does act as a lyoprotectant. Prestrelski et al.

    [42] have also shown that, unless the native structure is

    preserved during the drying process (with the help of

    excipients), rehydration does not lead to the recovery

    of active proteins. However, later work by Webb et al. [26]

    raises the possibility of activity recovery from non-active

    structure at the reconstitution stage.

    Strambini and Gabellieri [43] tracked the amide I signal

    (by FTIR) and the secondary structure after rehydration

    (monitored by CD spectroscopy) and biological activity of

    actin (measured by polymerization assay). It was found that:

    (i) there was loss of secondary structure during freeze-

    drying; (ii) structural perturbations induced by dehydration

    are still retained, up to some degree, upon rehydration;

    (iii) unfolding induced by freeze-drying actin with 1 %

    sucrose appeared to be fully reversible upon rehydration.The CD structure of the rehydrated sample is almost

    identical to that of native actin; (iv) however, the level

    of recovered activity (33 %) in the above case was low.

    Thus monitoring of secondary structure in the solid state

    and rehydrated samples could be misleading if the data

    are directly interpreted in terms of recovery of biological

    activity. The authors observe, Protein activity depends

    upon higher order structural organization in addition to

    secondary structure. Another important observation made

    by these authors is that the presence of co-solutes at

    the rehydration stage may also promote refolding over

    aggregation. Carrasquillo et al. [44] found no correlation

    between the increased conformational stability in aqueous

    solution and the freeze-drying-induced structural changes

    in -chymotrypsin. This is contradictory to the earlier

    observation of Arakawa et al. [2] that, in general, any factor

    that alters protein stability in non-frozen aqueous solution

    will tend to have the same qualitative effect during freeze-

    thawing. A useful observation made is that -sheet proteins

    seem to resist such changes better than -helical proteins.

    Another practical observation is by Jiang and Nail

    [45] who worked with catalase, -galactosidase and lactate

    dehydrogenase, and concluded that the most important

    drying process variable affecting recovery of biological

    activity was residual moisture level, with a considerable

    decrease in recoverable activity being associated with

    moisture levels below 10 %.

    The freeze-drying of multimeric proteins has also beeninvestigated. In addition to the prevention of unfolding,

    preferentially excluded solids also promote quaternary-

    structure formation. Thus, in the case of lactate dehydro-

    genase, maintenance of the tetrameric form in the frozen

    state during primary drying was found to be critical for

    enzyme activity after freeze-drying, and thus BSA and

    polyvinylpyrrolidone were found to be useful additives [46].

    Yoshioka et al. [47] have examined the NMR-relaxa-

    tion-based critical temperature of molecular mobility (Tmc)

    and Tg (by differential scanning calorimetry) of freeze-

    dried -globulin formulations containing different polymer

    excipients. The molecular mobility of water in the

    formulations was measured by PMR (proton magnetic

    resonance) and dielectric relaxation spectrometry. Not

    surprisingly, Tmc was found to increase as the extent

    of bound water increased. As Tmc reflected the stability

    of formulations, dextran was found to be a better additive

    as compared with methylcellulose.

    Freeze-dried enzyme powders in

    nearly anhydrous media

    Most enzymology is concerned with reactions of enzymes

    in aqueous buffers. Even in the in vivo context, aqueousmedium is the one that is relevant for discussing the

    biological activity of enzymes and proteins. However, use of

    enzymes in non-aqueous media offers numerous advantages

    (Table 1), especially in the synthesis of fine chemicals

    (including drug intermediates). Freeze-dried enzymes have

    often been used in such applications [5]. Thus it is useful

    to discuss the behaviour of freeze-dried enzyme powders

    in such media. It was in the late 1960s that Price and co-

    workers used chymotrypsin and xanthine oxidase in dry

    organic solvents and found these enzyme powders to be

    catalytically active [4850]. However, it was in the 1980s

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    6/13

    170 I. Roy and M. N. Gupta

    Table 1 Advantages of using enzymes in non-aqueous media [4,5]

    Hydrolases can be used for synthesis

    Greater storage stability

    No contamination, because microbial growth is absent

    A large number of media are possible, with a wide range ofpolarity and hydrophobicity

    Possible range of reaction temperature is expanded

    Increased repertoire of reactions, in terms of regiospecificity,

    stereospecificity, involvement of compounds soluble in organic

    media, etc.

    Biotransformations by whole cells are also possible

    It is possible to control stereoselectivity by varying temperature

    and water activity

    Separation of reactants and products from the enzyme is not a

    problem, since the enzymes are practically insoluble in organic

    solvents

    that modern phase of non-aqueous enzymology started,

    with some pioneering work from various groups [5155].It was shown that: (i) freeze-dried powders of several

    enzymes, such as -chymotrypsin, subtilisin, lipases and

    tyrosinase are active in various organic solvents [51,53,54].

    Such media have been described as nearly anhydrous,

    low-water-containing [56] or neat organic solvents [57];

    (ii) enzyme powders gave maximum activity when freeze-

    dried from an aqueous buffer with a pH equivalent to the

    optimum pH of the enzyme. This process was called pH

    tuning and the phenomenon called pH memory (it was

    as if the enzyme remembered the pH of the solution from

    which it had been lyophilized [58]). This phenomenon will

    be described in greater detail later on; (iii) in general, more

    hydrophobic solvents, when used as reaction media, gave

    higher catalytic rates as compared with hydrophilic solvents.

    For example, subtilisin showed a Vmax/Km ratio of 2

    103 min1 in n-octane as compared with 4 are the most suitable

    and the solvents in the intermediate range (between 2 and 4)

    are unpredictable [61]. The general model, which is accepted

    in this regard, is that the more hydrophilic solvents strip off

    the essential water layer from the enzyme and render the

    protein molecules inactive [53,62]. This happens because, in

    the absence of water, the side chains of amino acids start

    interacting with each other and the conformation loses the

    necessary flexibility for catalysis.

    An interesting development has been that the essential

    water layer can be replaced by polar solvents [63]. The

    solvents having log P values between 1.08 and 1.93 have

    been recommended for this purpose [64].

    Low catalytic activity of freeze-dried

    enzyme powders

    Klibanov [65] and Lee and Dordick [66] have discussed

    the reasons responsible for the low activity of freeze-

    dried enzyme powders in organic solvents. Diffusional

    limitations, unfavourable energetics of substrate desolvation,

    transition-state destabilization and conformational changes

    during freeze-drying all contribute to various extents. A

    clear quantitative picture about their relative roles with an

    adequate number of enzymes is not available. In fact, words

    like dramatic, etc., so frequently used in non-aqueous

    enzymology, have succeeded in taking attention away from

    the fact that enzyme powders do have low catalytic power in

    organic solvents as compared with aqueous buffers. There

    are only limited data on the relative catalytic efficiencies in

    the two different media. The kcat values for esterase and

    transesterification activities of subtilisin (with hexane as the

    reaction medium) are 5.9 103 and 1.04 101 M1 s1

    respectively [66]. Two lines of investigation, namely spec-

    troscopic studies (mostly FTIR spectroscopy) of freeze-

    dried enzyme powders and partially successful attempts

    at preventing loss of enzyme activity during freeze-drying,

    indicate that freeze-drying is the key factor responsible forthe low activity of enzyme powders in organic media.

    Activated freeze-dried enzymes for

    use in nearly anhydrous media

    Lee and Dordick [66] have recently provided an excellent

    list of strategies which yield freeze-dried enzyme powders

    showing high activity in nearly anhydrous media. In most of

    these strategies, the common feature is to use an additive

    which prevents drastic structural changes in the enzyme

    during drying. An important point made by the authors

    is . . . because enzyme activity and selectivity are kineticallyequivalent (through the catalytic efficiency term, Vmax/Km),

    many methods discovered in recent years have also led

    to tailored enzyme selectivity [66]. Table 2 lists some

    examples of enzymes that have exhibited the phenomenon

    of activation in organic solvents.

    pH-tuned freeze-dried enzymes

    pH tuning is necessary in many cases to obtain significant

    activity in non-aqueous media. Later work, especially by

    Halling and co-workers, has given fairly good understanding

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    7/13

    Freeze-dried proteins 1

    Table 2 List of additives used to activate enzymes in non-aqueous media

    Enzyme Solvent Additive Activation factor Reference(s)

    Protease (Aspergillus or yzae) Anhydrous pyridine Sorbitol 64 [116]

    Sucrose 38 [116]Xylitol 32 [116]

    Trehalose 26 [116]

    Mannitol 20 [116]

    Poly(ethylene glycol) 8 [116]

    -Chymotrypsin Anhydrous pyridine Sorbitol 19 [116]

    Subtilisin Carlsberg Anhydrous pyridine Sorbitol 45 [116]

    Anhydrous 17--Oestradiol 10 [82]

    2-methylbutan-2-ola

    Hexane KCl (98 %, v/v) 1920 [117]

    Lipase

    Pseudomonas cepacia Anhydrous pyridine Sorbitol 3 [118]

    Mucor javanicus Toluene KCl (98 %, v/v) 5 [119]

    Pseudomonas stutzeri( lipase TL) Anhydrous 2-methylbutan-2-ol 17--Oestradiol 3-carboxymethyl ether 26 [82]

    Humicola lanuginosa Hexane KCl (98 %, v/v) 46 [120]

    Humicola lanuginosa Hexane 18-Crown-6c 40 [74]

    Mucor javanicus Hexane KCl (98 %, v/v) 11 [74]

    Lipoprotein lipase (Pseudomonassp.) Anhydrous pyridine Sorbitol 8 [116]

    Horseradish peroxidase Acetone (97 %, v/v) o-Hydroxybenzyl alcohol 62 [118]

    Propan-2-olb (99.4 %, v/v) o-Hydroxybenzyl alcohol 65 [118]

    Acetone (97 %, v/v) Urea (8 M) 56 [79]

    Water-saturated hexane Urea (8 M) 350 [79]

    Soybean peroxidase Acetone (99.5 %, v/v) o-Hydroxybenzyl alcohol 400 [118]

    m-Hydroxybenzyl alcohol 100 [118]

    trans-1,2-Cyclohexanediol 110 [118]

    Guaiacol+ poly(ethylene glycol) 450 [118]

    trans-1,2-Cyclohexanediol 800 [118]

    + poly(ethylene glycol)

    Phospholipase D Chloroform KCl (98 %, v/v) 10 [121]

    Penicillin amidase Hexane KCl (98 %, v/v) 750 [122]

    Acetonitrile KCl (98 %, v/v) 225 [122]a Synonym t-amyl alcohol.b Synonym isopropanol.c A crown ether.

    of the phenomenon of pH memory [67]. It is now clear

    that the enzyme activity in nearly anhydrous media depends

    (just like it does in conventional aqueous medium) on the

    ionization state of the active-site residues. Thus the so-called

    pH memory operates because, upon freeze-drying, side

    chains of amino acids retain their ionized/un-ionized state.

    Hence, the freeze-dried powders show enhanced activity

    as a result of pH tuning. However, In aqueous solutions,counterions can freely move around in a solution. Because

    they are not closely associated with opposite charges, their

    identity does not affect the protonation state of the enzyme.

    Thus, pH alone governs the protonation state. When a

    biocatalyst is suspended in a low water organic solvent, the

    situation is more complex. In this case, counterions are in

    closer contact with the opposite charges on the enzyme

    because of the lower dielectric constant of the medium.

    Thus, protonation of ionizable groups on the enzyme will be

    controlled by the type and availability of these ions as well

    as hydrogen ions [68].

    Several other ways of fixing the apparent pH of enzyme

    powders have been described in the literature.

    (a) Organic soluble buffers

    Some pairs of acids and their salts are available which are

    soluble in organic solvents. Blackwood et al. [69] used

    triphenylacetic acid and its sodium salt to optimize the

    catalytic performance of subtilisin in pentanone. Similarly,tri-iso-octylamine and its hydrochloride salt were used to

    enhance the activity of lipase in pentanone [69]. For use in

    more non-polar solvents, dendritic polybenzyl ether and its

    sodium salt have been described [70]. A list of such soluble

    buffers has been provided elsewhere [68].

    (b) Solid-state buffers

    These pairs remain insoluble in the reaction medium, but

    exchange H+ /counterions with the protein molecule. Each

    buffer pair, of course, fixes only one value of the ionization

    parameter. An example of this approach is the use of

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    8/13

    172 I. Roy and M. N. Gupta

    lysine/lysine hydrochloride for control of pH + pCl (= log

    [Cl]) in the case of subtilisin-catalysed reaction in hexane

    and toluene [71].

    Vakos et al. [72] have exploited pH memory effect

    to develop selectivity for a chemical modification reaction.

    It was shown that, when proteins were freeze-dried from

    aqueous solutions at pH values between 6.0 and 7.0, the

    reaction with iodomethane in a vacuum was restricted to

    -amino groups. Reaction with 13C-labelled iodomethane

    made tentative identification of N-terminal amino acids

    by 13C-NMR possible. The approach is especially valuable

    in checking whether a protein has a free or blocked N-

    terminus. This innovative idea can be extended to many

    other situations wherein it may be advantageous to limit

    chemical modification with not-so-selective reagents to

    a specific kind of side chain. Identification of active-site

    residues of enzymes, fine tuning an affinity label reactionand chemical cross-linking with a right trade off between

    stabilization versus activity loss are some possible potential

    applications. As many monofunctional and bifunctional

    chemical modification reagents are soluble in organic

    solvents, the major constraint is that such reactions

    have to be carried out with suspensions of freeze-dried

    powders.

    Use of excipients

    In an early report, using 98 % (w/w) KCl as an excipient

    during freeze-drying led to a subtilisin preparation with

    4000-fold higher kcat in hexane [73]. Later, optimization led

    to salt activation, resulting in a 20 000-fold increase inkcatfor

    the same reaction [74]. Ru et al. [75] have used the Jones

    Dole coefficient to study the effect of salt activation. This

    parameter evaluates an additive for its influence over water

    viscosity and thus can be related to preferential hydration

    of the protein in its presence (see the earlier discussion of

    preferential exclusion theory under Protein stability during

    freezethawing). Salt activation has also been shown to

    work for -chymotrypsin, thermolysin, lipase and penicillin

    amidase [66]. An important application of salt activation,

    cited in [66], is the thermolysin-catalysed regioselectiveacylation of taxol to form the adipic acid derivative, which

    is 1700 times more soluble in water and thus overcomes

    the problem of the low solubility of taxol in water in its

    therapeutic uses. Similarly, salt-activated subtilisin-acylated

    doxorubicin showed enhanced potency (in efficacy against

    a breast-cancer cell line) as compared with doxorubicin. In

    both cases, the inactivated freeze-dried enzyme showed no

    significant activity.

    An important and key work in this regard is from

    Mattiassons group [76], since it describes somewhat

    different results and conclusions. Their experience was that

    with -chymotrypsin, . . . addition of potassium chloride

    could not yield any improvement in activity for the pre-

    paration lacking buffer species [76]. Another important

    observation was that while the specific activity of freeze-

    dried enzyme increased with increasing amounts of buffer

    salts, it decreased with higher amounts of sodium phosphate

    (above 35 mmol/g of protein). The authors noted the earlier

    finding that sodium phosphate differs from other salts

    because of its capacity to associate with water in distinct

    structures [76]. The activating effect of sorbitol was also

    enhanced when buffer salts were present. The effect of these

    additives on the transesterification activity of immobilized

    -chymotrypsin has also been described by these authors.

    Recently, in our studies with -chymotrypsin [77] and

    tannase [78], the effect of salt activation was found to be only

    marginal. Additionally, data with a wider range of enzymes

    are needed before any definite conclusions about the effectof some additives, especially KCl (during freeze-drying), can

    be drawn.

    The presence of urea during freeze-drying led to

    substantially activated subtilisin and peroxidase preparations

    [79]. The effect of urea may not be restricted to partial

    unfolding of the enzyme before lyophilization, as mentioned

    in [66]; a more likely explanation is that given by the authors

    themselves: urea, by H-bonding, may reduce dehydration-

    induced structural changes. This is confirmed by the fact

    that no such effect was observed with another denaturant,

    namely guanidinium chloride [79]. These authors have

    provided valuable data on the comparative efficacy of salt

    activation and urea activation. The activation of subtilisin in

    hexane and tetrahydrofuran was lower for urea than for KCl

    (126-fold versus 2103-fold in hexane; 45-fold versus 122-fold

    in tetrahydrofuran), but higher for urea in acetone

    (18-fold versus 12-fold).

    Molecular imprinting or inhibitor-induced activation

    is a somewhat different kind of approach wherein the

    substrate analogue of an enzyme is present during freeze-

    drying. Russel and Klibanov [80] have shown that the

    presence of a competitive inhibitor during freeze-drying

    increased the activity of subtilisin 100-fold. Later, similar

    results were reported for peroxidases, chloroperoxidases

    and myoglobin [66]. In the case of lipase from the yeastCandida antarctica, enantioselectivity of the enzyme was

    enhanced by molecular imprinting [81]. Rich et al. [82]

    have used molecular imprinting with paclitaxel-2-adipic acid

    and salt activation to enhance the activity of thermolysin

    110-fold, the two activating approaches being found to be

    additive in nature.

    FTIR spectroscopy has shown that the use of a crown

    ether resulted in subtilisin having a secondary structure in

    dioxane very similar to that of the native enzyme [66].

    Crown ethers as lyoprotectants also protect the enzyme by

    forming non-covalent complexes through the-NH2groups

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    9/13

    Freeze-dried proteins 1

    of lysine residues of enzymes [66]. Santos et al. [83] believe

    that crown ethers act as molecular imprinters. As crown-

    ether-activated enzymes show enhanced activity in polar

    solvents, whereas salt-activated enzymes show increased

    activity in non-polar solvents, it is possible that both ad-

    ditives activate enzymes by different mechanisms. Cyclo-

    dextrins, the glucose oligomers with cavities of diameter

    0.470.83 nm, are known to stabilize proteins in aqueous

    solutions [84]. Freeze-drying of subtilisin along with methyl-

    -cyclodextrin increased the transesterification activity of

    the enzyme powder 164-fold in tetrahydrofuran [85].

    The effect of cyclodextrin was seen only in hydrophilic

    solvents, but not in hydrophobic ones like toluene and

    octane. Additionally, this chiral additive enhanced the

    enantioselectivity of subtilisin and Candida rugosa lipase.

    Interestingly, the enantioselectivity of lipase was opposite

    to that of subtilisin.

    Alternatives to the use of freeze-dried

    enzyme powders

    Over the years, workers have generally switched over to

    using enzymes in forms other than simple freeze-dried

    powders. These are reported to give better catalytic activ-

    ities in nearly anhydrous media.

    Immobilization Both adsorption and covalent coupling

    [86,87] have been tried. Solgel methods have also been

    reported [88].

    Cross-linked enzyme crystals [89] Altus Biologics, Inc.

    (Cambridge, MA, U.S.A.) has a patented technology for

    creating CLECsTM (cross-linked enzyme crystals). These

    are essentially microcrystals of enzymes which have been

    cross-linked. These are reported to be extremely robust

    preparations and show high stability at high temperatures as

    well as in organic solvents.

    Soluble enzymes [90,91] It was found as early as the 1980s

    that enzymes coupled to poly(ethylene glycol) become

    soluble in nearly anhydrous solvents. Otamari et al. [92]

    showed that some complexes of enzymes with polymers

    are also soluble in organic solvents.

    Surfactant-modified enzymes Modification of enzymes, es-

    pecially lipases, with surfactants gives a preparation that

    solubilizes well, disperses evenly in organic solvents and

    gives higher inter-esterification activity with 1,3-positional

    specificity. The lipase from Pseudomonas sp. was modified

    with a surfactant solution of sorbitan monostearate [93]

    to hydrolyse palm oil most efficiently. Isono et al. [94]

    have described the esterification activity of sorbitan

    monostearate-modified lipase from Rhizopus japonicus for

    wax-ester synthesis.

    Enzyme precipitates This avoids the step of freeze-drying.

    The enzyme is precipitated from its solution in aqueous

    buffer by adding an organic solvent [95]. Various solvents,

    such as 2-methylpropan-2-ol (t-butyl alcohol), propan-2-

    ol (isopropanol), ethanol or 2-methylbutan-2-ol (t-amyl

    alcohol) have been recommended [96]. The excess water

    is removed by repeated suspension and precipitation of

    the enzyme solution with the co-solvent. It should be

    added that precipitation with organic solvents has been a

    classical practice in enzymology for the concentration and

    fractionation of enzymes. Further details on this approach

    may be found elsewhere [9799]. On the basis of this

    approach, Moore et al. have described propanol-rinsed

    enzyme preparations (PREPs) [100].

    Post-freeze-drying storage stability

    Constantino et al. [101] have provided examples of how

    freeze-dried proteins can become denatured in the presence

    of moisture. BSA, freeze-dried from pH 7.3 and stored

    at 37 C, with a water content of approx. 40 g/100 g

    of protein, underwent aggregation (resulting in diminished

    solubility). Aggregation was via thioldisulphide interchange.

    Similar results were obtained for recombinant human

    albumin. In both cases, freeze-drying from acidic solutions

    (which ensures that SH groups are not ionized) pre-

    vented aggregation (and the resultant solubility problem).

    Previously, Constantino et al. [102] reported seven excipi-

    ents which could prevent moisture-induced aggregation

    and demonstrated that their stabilizing potency could be

    correlated with their water-sorbing power. In the case

    of freeze-dried human insulin at 50 C and 96% relative

    humidity, aggregation via -elimination occurred, followed

    by thiol-catalysed disulphide exchange. Again, lowering the

    pH of the solution before freeze-drying reduced both

    -elimination and subsequent thioldisulphide exchange.

    The third example discussed is that of tetanus toxoid,

    which illustrates yet another mechanism of deterioration

    of a freeze-dried protein during storage. Tetanus toxoid

    formed aggregates, caused by covalent non-disulphide

    bonds. These bonds were found to be between Schiff-baseintermediates (generated from formaldehyde molecules

    present in the toxoid preparation) and the side chains

    of lysine, tyrosine and histidine residues in the toxoid

    molecule. The preventive strategy was succinylation of

    toxoid or reduction of labile formaldehyde linkages

    with cyanoborohydride. However, in their previous work

    [103], the authors reported that freeze-drying produced a

    reversible reduction in -helix content (with concomitant

    increase in-sheet structure). Thus, probably, freeze-drying

    per se caused only reversible changes in the secondary

    structure, and aggregation via non-disulphide covalent bonds

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    10/13

    174 I. Roy and M. N. Gupta

    was a subsequent phenomenon, i.e. during storage and in the

    presence of moisture.

    Arakawa et al. [2] have also discussed some examples

    concerning storage stability. In interleukin-2, the non-

    essential residue Cys125 was changed to alanine or serine

    and led to enhanced storage stability by preventing

    aggregation. Similarly, in the case of fibroblast growth

    factor, mutation of two solvent-exposed cysteine residues

    improved the shelf-life of the freeze-dried protein. Free

    cysteine residues (e.g. in granulocyte colony-simulating

    factor), if buried and unavailable to react with other cysteine

    residues, do not cause a problem during storage. In general,

    inactivation mechanisms at this stage are identical with

    those which have been known to operate in solution.

    Hence all the strategies that work in stabilizing proteins

    in solution should work at the storage stage, which

    is, after all, dominated by moisture-triggered structuralchanges.

    Finally, it is necessary to recall the relevance ofTg to

    storage stability, which has been briefly referred to above

    (see the section Basic process). It is believed that proteins

    are more stable when stored at temperatures below their Tg[9]. It has, however, been pointed out that, although storage

    below Tg is advantageous, it does not guarantee stability.

    This is because molecular mobility still exists below this

    temperature [8]. It is also necessary to realize that even a

    trace of moisture may bring the Tg to storage temperature

    and cause deactivation. It has been suggested that, as a

    rule of thumb, the dried products should be stored at least

    50 C below the Tg [8]. This, however, may quite often be

    impractical.

    Freeze-drying: miscellaneous issues

    Use of freeze-drying is not restricted to proteins alone.

    It has become a widely used process in many areas of

    chemistry, pharmacy and biology. Brown et al. [104] have

    examined the stability of retinal,-tocopherol, trans-lyopene

    and trans--carotene in freeze-dried serum. Chongprasert

    et al. [105] showed that the crystal forms of the drug

    pentamidine isethionate present after freeze-drying dependon the initial solution concentration and the thermal history

    of the sample before freezing. It is pointed out that

    seemingly subtle differences in processing conditions can

    have a significant impact on the critical quality attributes

    of freeze-dried products. Earlier, van Winden et al. [106]

    had looked at the stability of liposomes during freeze-

    drying and concluded that slow freezing resulted in a

    marked retention of encapsulated fluorescent molecule

    after freeze-drying and rehydration, as compared with rapid

    freezing. Thus quick freezing affects the integrity/stability of

    liposomes.

    The freeze-dried plasma standard for calibrating the

    fibrinogen assay was introduced in 1992 by The National

    Institute for Biological Standards and Control (NIBSC,

    South Mimms, Potters Bar, Herts., U.K.). A recent study

    examined the influence of freeze-drying on the clot-

    ting properties of fibrinogen in plasma [107]. The authors

    concluded, . . . findings support the use of a freeze-dried

    international plasma calibrator, also in fibrinogen assays

    based on measurements of clotting rate. In epidemio-

    logical studies, however, when comparing minor differences

    in fibrinogen concentrations, the influence of freeze-drying

    on the clotting rate of calibrations plasma should be

    taken into account [107]. In general, there is obviously

    a need to be cautious when using freeze-dried proteins

    in analytical methods. Haddeland et al. [108] have de-

    scribed an interesting example of how freeze-drying can

    sometimes give rise to a novel biological property. It wasfound that freeze-dried fibrinogen stimulated tissue-type-

    plasminogen-activator-catalysed plasminogen activator. The

    conformational changes during freeze-drying presumably

    exposed stimulatory sites which were inaccessible in the

    native fibrinogen molecule.

    Conclusions

    DePaz et al. [109] pointed out that, in some cases, storage

    stability of some peptides/protein (in solid/powder form)

    is even less than in aqueous solutions. Thus a greater

    understanding of the freeze-drying process may result

    in a rational, and hopefully more stable, formulation for

    enzymes and pharmaceuticals. If freeze-drying damages the

    protein conformation (and catalytic activity), why did it

    escape the notice of biochemists? In other words, why was

    freeze-drying perceived as a gentle way of concentrating

    proteins? The answer to this question lies in the fact

    that enzymology (and our expectations from enzymes!)

    have undergone subtle changes over the years. Earlier,

    biochemists were using proteins/enzymes only in aqueous

    buffers. As structural changes during freeze-drying are

    mostly reversible during rehydration, the deleterious effects

    of freeze-drying escaped notice. Today, enzymes are usedin nearly anhydrous organic solvents [4], reverse micelles

    [110], solvent-free systems [111] and the frozen state

    [112]. Also, production processes are expected to result in

    preparations with reproducible biological activity, especially

    in the case of pharmaceutical proteins and protein-based

    vaccines. Driven by a balance sheet, it is also desirable

    to have as highly active a catalyst as possible during

    process optimization. Hence the current focus on this

    overlooked process, which was used rather empirically.

    It has been pointed out that one of the limiting factors

    in gene therapy is the instability of viruses [86]. For

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    11/13

    Freeze-dried proteins 1

    example, retroviruses get inactivated during freeze-drying

    rather easily. It is likely that our understanding of freeze-

    drying can ultimately be extended to these more complex

    nucleoproteins. This optimistic note is not without basis.

    Trehalose, which protects protein structure during thermal

    stress and drying, does have a protective function on more

    complex structures. Trehalose is widely found in nature

    among diverse species which are capable of withstanding

    conditions where they are exposed to conditions of low

    water activity and/or thermal stress, e.g. bacteria, yeast,

    mushroom, nematodes, shrimp and desert plants [113].

    Thus freeze-drying (lyophilization) may turn out to be

    a Cinderella among the techniques which enzymologists

    have been using over the years. The fascination with this

    technique, although of relatively recent origin, is already

    paying rich dividends in many process designs [114,115].

    Acknowledgments

    The financial assistance from the Department of Science

    and Technology, Department of Biotechnology, Council

    for Scientific and Industrial Research (both Extramural

    Division and Technology Mission on Oilseeds, Pulses and

    Maize) and National Agricultural Technology Project (Indian

    Council for Agricultural Research), all Government of India

    organizations, is gratefully acknowledged.

    References

    1 Maa, Y. F. and Prestelski, S. J. (2000) Curr. Pharm. Biotechnol.

    1, 283302

    2 Arakawa, T., Prestelski, S. J., Kenney, W. C. and Carpenter, J. F.

    (2001) Adv. Drug Deliv. Rev.46, 307326

    3 Mazzobre, M. F., Longinotti, M. P., Corti, H. R. and Buera, M. P.

    (2001) Cryobiology43, 199210

    4 Gupta, M. N. (1992) Eur. J. Biochem.203, 2532

    5 Gupta, M. N. (Ed.) (2000) Methods in Nonaqueous Enzym-

    ology, Birkhauser Verlag, Basel

    6 Vulfson, E. N., Halling, P. J. and Holland, H. L. (eds.) (2001)Enzymes in Nonaqueous Solvents: Methods and Protocols,

    Humana Press, Totowa, NJ

    7 Fagain, C. O. (1996)in Protein Purification Protocols(Doonan,

    S., ed.), pp. 323327, Humana Press, Totowa, NJ

    8 Craig, D. Q. M., Royall, P. G., Kett, V. L. and Hopton, M. L.

    (1999) Int. J. Pharm.179, 179207

    9 Sun, W. Q., Davidson, P. and Chan, H. S. O. (1998) Biochim.

    Biophys. Acta145, 245254

    10 Heller, M. C ., Carpenter, J. F. and Randolph, T. W. (1999) Arch.

    Biochem. Biophys.363, 191201

    11 Hatley, R. H. (1992) Dev. Biol. Stand.74, 105119

    12 Yoshioka, S., Aso, Y., Kojima, S. and Tanimoto, T. (2000) Chem.

    Pharm. Bull.48, 283285

    13 Mazzobre, M. F. and Buera, M. D. P. (1999) Biochim. Biophys.

    Acta1473, 337344

    14 Rupley, J. A., Gratton, E. and Careri, G. (1983) Trends Biochem.

    Sci.8, 1822

    15 Poole, P. L. and Finney, J. L. (1983) Int. J. Biol. Macromol. 5,

    308310

    16 Falconi, M., Brunelli, M., Pesce, A., Ferrario, M., Bolognesi, M.

    and Desideri, A. (2003) Proteins: Struct. Funct. Genet. 51,

    607615

    17 Klibanov, A. M. and Ahern, T. J. (1987) in Protein Engineering

    (Oxender, D. L. and Fox, C. F., eds.), pp. 213218, Alan R. Liss,

    New York

    18 Gray, C. G. (1993) in Thermostability of Enzymes (Gupta,

    M. N., ed.), pp. 124143, Springer Verlag, Heidelberg

    19 Rosevear, A. (1988) in Molecular Biology and Biotechnology(Walker, J. M. and Gingold, E. B., eds.), pp. 255284, Royal

    Society of Chemistry, London

    20 Crestfield, A. M., Stein, W. H. and Moore, S. (1962) Arch.

    Biochem. Biophys., Suppl. 1, 217222

    21 Fruchter, R. G. and Crestfield, A. M. (1965) J. Biol. Chem.240,

    38753882

    22 Mozhaev, V. V. (1993) Trends Biotechnol.11, 8895

    23 Gupta, M. N. (ed.) (1993) Thermostability of Enzymes,

    Springer Verlag, Heidelberg

    24 Schmid, R. D. (1979) Adv. Biochem. Eng.12, 41117

    25 Patro, S. Y., Freund, E. and Chang, B. S. (2002) Biotechnol.

    Annu. Rev.8, 5584

    26 Webb, S. D., Golledge, S. L., Cleland, J. L., Carpenter, J. F. and

    Randolph, T. W. (2002) J. Pharm. Sci. 91, 14741487

    27 Gupta, M. N. (1991) Biotechnol. Appl. Biochem.14, 111

    28 Millqvist-Fureby, A., Malmsten, M. and Bergenstahl, B. (1999)

    Int. J. Pharm.191, 103114

    29 Eckhardt, B. M., Oeswein, J. Q. and Bewley, T. A. (1991) Pharm.

    Res.8, 13601364

    30 Hsu, C. C., Nguyen, H. M., Yeung, D. A., Brooks, D. A., Koe,

    G. S., Bewley, T. A. and Pearlman, R. (1995) Pharm. Res. 12 ,

    6977

    31 Sarciaux,J. M., Mansour, S., Hageman, M. J. and Nail,S. L. (1999)

    J. Pharm. Sci. 88, 13541361

    32 Cao, E., Chen, Y., Cui, Z. and Foster, P. R. (2003) Biotechnol.Bioeng.82, 684690

    33 Crowe, J. H., Carpenter, J. F., Crowe, L. M. and Anchordoguy,

    T. J. (1990) Cryobiology27, 219231

    34 Arakawa, T. and Timasheff, S. N. (1983) Arch. Biochem.

    Biophys. 224, 169177

    35 Timasheff, S. N. (2002) Proc. Natl. Acad. Sci. U.S.A. 99,

    97219726

    36 Carpenter, J. F. and Crowe, J. H. (1988) Cryobiology 25,

    459470

    37 Crowe, J. H. and Carpenter, J. F. (1989) Biochemistry 28,

    39163922

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    12/13

    176 I. Roy and M. N. Gupta

    38 Griebenow, K. and Klibanov, A. M. (1995) Proc. Natl. Acad.

    Sci. U.S.A.92, 1096910976

    39 Lippert, K. and Galinski, E. A. (1992) Appl. Microbiol.

    Biotechnol.37, 6165

    40 Prestrelski, S. J., Tedeschi, N., Arakawa, T. and Carpenter, J. F.

    (1993) Biophys. J.65, 661667

    41 Carpenter, J. F., Prestrelski, S. J. and Arakawa, T. (1993) Arch.

    Biochem. Biophys.303, 456464

    42 Prestrelski, S. J., Arakawa, T. and Carpenter, J. F. (1993) Arch.

    Biochem. Biophys.303, 465473

    43 Strambini, G. B. and Gabellieri, E. (1996) Biophys. J. 70,

    971976

    44 Carrasquillo, K. G., Sanchez, C. and Griebnow, K. (2000)

    Biotechnol. Appl. Biochem. 31, 4153

    45 Jiang, S. and Nail, S. L. (1998) Eur. J. Pharm. Biopharm. 45,

    249257

    46 Anchordoguy, T. J. and Carpenter, J. F. (1996) Arch. Biochem.

    Biophys. 332, 231238

    47 Yoshioka, S., Aso, S. and Kojima, Y. (1999) Pharm. Res. 16,

    135140

    48 Dastoli, F. R., Musto, N. A. and Price, S. (1966) Arch. Biochem.

    Biophys. 115, 4447

    49 Dastoli, F. R. and Price, S. (1967) Arch. Biochem. Biophys.118,

    163165

    50 Dastoli, F. R. and Price, S. (1967) Arch. Biochem. Biophys.122,

    289299

    51 Zaks, A. and Klibanov, A. M. (1985) Proc. Natl. Acad. Sci. U.S.A.

    82, 31923196

    52 Inada, Y., Takahashi, K., Yoshimoto, T., Ajima, A., Matsushima,A. and Saito, Y. (1986) Trends Biotechnol. 4, 190194

    53 Zaks, A. and Klibanov, A. M. (1988) J. Biol. Chem. 263,

    31943201

    54 Zaks, A. and Klibanov, A. M. (1988) J. Biol. Chem. 263,

    80178021

    55 Reslow, M., Adlercreutz, P. and Mattiasson, B. (1988) Eur. J.

    Biochem. 177, 313318

    56 Halling, P. J. (1987) Biocatalysis1, 109115

    57 Griebenow, K., Vidal, M., Baez, C., Santos, A. M. and Barletta,

    G. (2001) J. Am. Chem. Soc. 123, 53805381

    58 Klibanov, A. M. (1986) Chemtech16, 354359

    59 Khmelnitsky, Y. L., Mozhaev, V. V., Belova, A. B. , Sergeeva, M. V.and Martinek, K. (1991) Eur. J. Biochem. 198, 3141

    60 Gupta, M. N., Batra, R., Tyagi, R. and Sharma, A. (1997)

    Biotechnol. Prog.13, 284288

    61 Laane, C., Boeren, S., Vos, K. and Veeger, C. (1987) Biotechnol.

    Bioeng. 30, 8087

    62 Dordick, J. S. (1992) Biotechnol. Prog.8, 259267

    63 Mattiasson, B. and Adlercreutz, P. (1991) Trends Biotechnol.9,

    394398

    64 Triantafyllou, A. O., Adlercreutz, P. and Mattiasson, B. (1993)

    Biotechnol. Appl. Biochem. 17, 167179

    65 Klibanov, A. M. (1997) Trends Biotechnol.15, 97101

    66 Lee, M.-Y. and Dordick, J. S. (2002) Curr. Opin. Biotechnol.13,

    376384

    67 Zacharis, E., Moore, B. D. and Halling, P. J. (1999) Proc. Natl.

    Acad. Sci. U.S.A.96, 12011205

    68 Partridge, J., Harper, N., Moore, B. D. and Halling, P. J. (2001)

    in Enzymes in Nonaqueous Solvents: Methods and Protocols

    (Vulfson, E. N., Halling P. J. and Holland, H. L., eds.), pp.

    227234, Humana Press, Totowa, NJ

    69 Blackwood, A. D., Curran, L. J., Moore, B. D. and Halling, P. J.

    (1994) Biochim. Biophys. Acta 1206, 161165

    70 Dolman, M., Halling, P. J. and Moore, B. D. (1997) Biotechnol.

    Bioeng.55, 278282

    71 Zacharis, E., Moore, B. D. and Halling, P. J. (1997) J. Am. Chem.

    Soc. 119, 1239612397

    72 Vakos, H. T., Kaplan, H., Black, B., Dawson, B. and Hefford,

    M. A. (2000) J. Protein Chem. 19, 231237

    73 Khmelnitsky, Y. L., Welch, S. H., Clark, D. S. and Dordick, J. S.(1994) J. Am. Chem. Soc.116, 26472648

    74 Ru, M. T., Dordick, J. S., Reimer, J. A. and Clark, D. S. (1999)

    Biotechnol. Bioeng.63, 233241

    75 Ru, M. T., Hirokane, S. Y., Lo, A. S., Dordick, J. S., Reimer, J. A.

    and Clark, D. S. (2000) J. Am. Chem. Soc. 122, 15651571

    76 Triantafyllou, A. O., Wehtje, E., Adlercreutz, P. and Mattiasson,

    B. (1997) Biotechnol. Bioeng. 54, 6776

    77 Roy, I. and Gupta, M. N. (2003) Tetrahedron59, 54315436

    78 Sharma, S. and Gupta, M. N. (2003) Bioorg. Med. Chem. Lett.

    13, 395397

    79 Guo, Y. and Clark, D. S. (2001) Biochim. Biophys. Acta1546,

    406411

    80 Russel, A. J. and Klibanov, A. M. (1988) J. Biol. Chem. 263,

    1162411626

    81 Secundo, F., Carrea, G., Soregaroli, C., Varinelli, D. and

    Morrone, R. (2001) Biotechnol. Bioeng. 73, 157163

    82 Rich, J. O., Mozhaev, V. V., Dordick, J. S., Clark, D. S.

    and Khmelnitsky, Y. L. (2002) J. Am. Chem. Soc. 124,

    52445245

    83 Santos, A. M., Vidal, M., Pacheco, Y., Frontera, J., Baez, C.,

    Ornellas, O., Barletta, G. and Griebnow, K. (2001) Biotechnol.

    Bioeng.74, 295308

    84 Cooper, A. (1992) J. Am. Chem. Soc.114, 92089209

    85 Montanez-Clemente, I., Alvira, E., Macias, M., Ferrer, A.,

    Fonceca, M., Rodriguez, J., Gonzalez, A. and Barletta, G. (2002)Biotechnol. Bioeng.78, 5359

    86 Tanaka, A. and Kawamoto T. (1991) in Protein Immobilization:

    Fundamentals and Applications (Taylor, R. F., ed.), pp. 183208,

    Marcel Dekker Inc., New York

    87 Bosley, J. and Peilow, A. (2000) in Methods in Nonaqueous

    Enzymology (Gupta, M. N., ed.), pp. 5169, Birkhauser Verlag,

    Basel

    88 Chen, J.-P. and Lin, W.-S. (2003) Enzyme Microb. Technol.32,

    801811

    89 Margolin, A. L. and Navia, M. A. (2001) Angew. Chem. Int. Ed.

    Engl.40, 22042222

    C2004 Portland Press Ltd

  • 5/21/2018 Freeze-drying of Proteins

    13/13

    Freeze-dried proteins 1

    90 Takahashi, K., Kodera, Y., Yoshimoto, T., Ajima, A., Matsushima,

    A. and Inada, Y. (1985) Biochem. Biophys. Res. Commun.131,

    532536

    91 Matsushima, A., Kodera, Y., Takahashi, K., Saito, Y. and Inada, Y.

    (1986) Biotechnol. Lett. 8, 7378

    92 Otamari, M., Adlercreutz, P. and Mattiasson, B. (1992)

    Biocatalysis 6, 291305

    93 Isono, Y., Nabetani, H. and Nakajima, M. (1996) Bioprocess

    Eng.15, 133137

    94 Isono, Y., Nabetani, H. and Nakajima, M. (1995) J. Am. Oil

    Chem. Soc.72, 887890

    95 Partridge, J., Halling, P. J. and Moore, B. D. (1998) Chem.

    Commun.841, 842

    96 Partridge, J., Hutcheon, G. A., Moore, B. D. and Halling, P. J.

    (1996) J. Am. Chem. Soc.118, 1287312877

    97 Harris, E. L. V. (1989) in Protein Purification Methods: A

    Practical Approach (Harris, E. L. V. and Angal, S., eds.),pp. 125174, IRL Press, Oxford

    98 Englard, S. and Seifter, S. (1990) Methods Enzymol. 182,

    285300

    99 Doonan, S. (1996) in Protein Purification Protocols (Doonan,

    S., ed.), pp. 135144, Humana Press, Totowa, NJ

    100 Moore, B. D., Partridge, J. and Halling, P. J. (2001) in Enzymes

    in Nonaqueous Solvents: Methods and Protocols (Vulfson,

    E. N., Halling P. J. and Holland, H. L., eds.), pp. 97104, Humana

    Press, Totowa, NJ

    101 Constantino, H. R., Schwendeman, S. P., Langer, R. and Klibanov,

    A. M. (1998) Biochemistry (Moscow) 63, 357363

    102 Constantino, H. R., Langer, R. and Klibanov, A. M. (1995)

    Biotechnology (N.Y.)13, 493496

    103 Constantino, H. R., Schwendeman, S. P., Griebenow, K.,

    Langer, R. and Klibanov, A. M. (1996) J. Pharm. Sci. 85,

    12901293

    104 Brown, T. J., Duewer, D. L., Kline, M. C . and Sharpless, K. E.

    (1998) Clin. Chim. Acta 276, 7587

    105 Chongprasert, S., Griesser, U. J., Bottorff, A. T., Williams,

    N. A., Byrn, S. R. and Nail, S. L. (1998) J. Pharm. Sci. 87,

    11551160

    106 van Winden, E. C ., Zhang, W. and Crommelin, D. J. (1997)

    Pharm. Res.14, 11511160

    107 Jensen, T., Halvorsen, S., Godal, H. C. and Skjonsberg, O. H.

    (2002) Thromb. Res.105, 499502

    108 Haddeland, U., Sletten, K., Bennick, A. and Brosstad, F. (1994)

    Blood Coagul. Fibrinolysis5, 575581

    109 DePaz, R. A., Dale, D. A., Barnett, C. C., Carpenter, J. F.,

    Gaertner, A. L. and Randolph, T. W. (2002) Enzyme Microb.

    Technol. 31, 765774

    110 Melo, E. P., Costa, S. M., Cabral, J. M., Fojan, P. and Petersen,

    S. B. (2003) Chem. Phys. Lipids124, 3747

    111 Won, K., Jeong, J. C. and Lee, S. B. (2002) Biotechnol. Bioeng.

    79, 795803

    112 Kamat, S. V., Beckmen, E. J. and Russel, A. J. (1995) Crit. Rev.

    Biotechnol.15, 4171

    113 Murray, B. S. and Liang, H.-J. (2000) Langmuir16, 60616063

    114 Hancock, B. C. and Dalton, C. R. (1999) Pharm. Dev. Technol.4, 125131

    115 Pendas, J., Moreira, T., Guerra, O., Pena, B. R. and Fernandez,

    J. A. (2001) Cryo-Letters 22, 512

    116 Dabulis, K. and Klibanov, A. M. (1993) Biotechnol. Bioeng.41,

    566571

    117 Ru, M. T., Wu, K. C., Lindsay, J. P., Dordick, J. S., Reimer, J. A.

    and Clark, D. S. (2001) Biotechnol. Bioeng.75, 187196

    118 Dai, L. and Klibanov, A. M. (1999) Proc. Natl. Acad. Sci. U.S.A.

    96, 94759478

    119 Altreuter, D. H., Dordick, J. S. and Clark, D. S. (2002) J. Am.

    Chem. Soc.124, 18711876

    120 Persson, M., Mladenoska, I., Wehtje, E. and Adlercreutz, P.

    (2002) Enzyme Microb. Technol. 31, 833841

    121 Rich, J. O. and Khmelnitsky, Y. L. (2001) Biotechnol. Bioeng.72,

    374377

    122 Lindsay, J. P., Clark, D. S. and Dordick, J. S. (2002) Enzyme

    Microb. Technol.31, 193197

    Received 28 July 2003/15 October 2003; accepted 11 December 2003

    Published as Immediate Publication 11 December 2003,

    DOI 10.1042/BA20030133

    C2004 Portland Press Ltd