FORGED CHAINS - 4B4B’s drop forged chain is backed by an international network of companies with...

5
FORGED CHAINS & SPROCKETS 4B GROUP A Worldwide Manufacturer of High Quality, Technologically Advanced Material Handling & Electronic Components

Transcript of FORGED CHAINS - 4B4B’s drop forged chain is backed by an international network of companies with...

Page 1: FORGED CHAINS - 4B4B’s drop forged chain is backed by an international network of companies with over 130 years of experience, and a global team of engineers and sales professionals

FORGED CHAINS & SPROCKETS 4B GROUP

A Worldwide Manufacturer of High Quality, Technologically Advanced Material Handling & Electronic Components

Page 2: FORGED CHAINS - 4B4B’s drop forged chain is backed by an international network of companies with over 130 years of experience, and a global team of engineers and sales professionals

BOLT ‘N’ GO™

2 3

DROP FORGED CHAIN

4B’s drop forged chain is made of special heat treated alloy steel, case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40.

4B’s superior heat treatment technique provides the optimum chain link with a more resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance.

4B’s drop forged chain is backed by an international network of companies with over 130 years of experience, and a global team of engineers and sales professionals that can provide you with practical solutions for all your material handling applications.

STANDARD LINK BOLT ‘N’ GO LINK

PATENTED

The Bolt ‘N’ Go flight system is a revolutionary assembly method for drop forged chain. Link and flight assembly is made easy by using a standard bolt and mechanical lock nut with a high strength, heat treated hollow pin. There are no circlips and no intricate assembly is required. There is no welding of flights, no need to remove chain from the conveyor for installation, and no issues with strength. Just bolt the links and the flights together. It’s easy, simple and reliable!

FORGED CHAIN

Detailed view of Bolt ‘N’ Go showing assembly method

WELDED FLIGHTS & PINS

TYPICAL WELDED FLIGHT ATTACHMENTS

STANDARD PIN OPTIONS

Note: Clamps, roll pins, hex bolts and lock nuts must not be re-used. Install one time and discard after use.

Links, pins and circlips available in stainless steel.

DROP FORGED CHAIN

Free Engineering Design Service - contact 4B or visit: www.go4b.com

Chain Link

Min Breaking

Load

Case Hardness

Case Depth

Core Hardness

Weight (Per Link)

Bolt ‘N’ Go Compatible

(kN) (mm) (kg) P (mm)

H (mm)

T (mm)

W (mm)

M (mm)

D (mm)

4B102LA 150Rockwell C57-C62

0.5Rockwell

C400.36 No 102 36 6 25 8 14

4B102NA 180Rockwell C57-C62

0.5Rockwell

C400.38 Yes 102 36 7 28 12 14

4B125NA 200Rockwell C57-C62

0.6Rockwell

C400.70 Yes 125 35 10 36 15 16

4B142LA 250Rockwell C57-C62

0.7Rockwell

C400.66 No 142 40 10 31 14 18.2

4B142NA 300Rockwell C57-C62

0.7Rockwell

C401.08 Yes 142 50 12 42 18.7 25

4B142HA 450Rockwell C57-C62

0.7Rockwell

C401.76 Yes 142 50 16.5 62 28.5 25

4B150NA 300Rockwell C57-C62

0.7Rockwell

C401.20 Yes 150 49 13 36 15 25

4B160NA 350Rockwell C57-C62

0.8Rockwell

C401.30 Yes 160 44.5 13 42 19.5 20

4B175NA 520Rockwell C57-C62

1.0Rockwell

C402.73 No 175 60 16 72 22 30

4B200NA 600Rockwell C57-C62

1.0Rockwell

C402.85 No 200 60 18 68 30 30

4B216NA 600Rockwell C57-C62

1.0Rockwell

C403.66 No 216 75 19 59 26 35

4B250NA 700Rockwell C57-C62

1.0Rockwell

C404.26 No 250 75 18 70 32 32

4B260NA 700Rockwell C57-C62

1.0Rockwell

C405.38 No 260 75 21 71 31 32

Dimensions BOLT ‘N’ GO SYSTEM

Bolt ‘N’ Go Chain Nylon Flight Maximum Width

4B102BNA up to 390 mm

4B142BNA up to 752 mm

4B142BHA up to 772 mm

NOTE: 4B125BNA, 4B150BNA & 4B160BNA Chain also available, contact 4B for more information.

Feed Mill Application using Bolt ‘N’ Go Chain with Nylon Flights

Assembled Bolt ‘N’ Go Chain

Forged Head Pin, Collar and Roll Pin

Forged Head Pin and One Clamp

Plain Pin and Two Clamps

Bolt ‘N’ Go Hollow Pin, Bolt, Washers and Nut

Square Bar Flight

Closed U Flight

Flat Bar Flight

Closed U Flight with Filler Plates

Paddle Flight

00 Flight

Return Cups

U Flight

00 Flight with Filler Plates

Note:Custom flights are available, based on customer specifications.

Links and pins are available in stainless steel

Standard Link

Page 3: FORGED CHAINS - 4B4B’s drop forged chain is backed by an international network of companies with over 130 years of experience, and a global team of engineers and sales professionals

BOLT ‘N’ GO™ ROUND LINK CHAINS

4 5

DOUBLE & TRIPLE LINKS

DOUBLE LINK TRIPLE LINK

ROUND LINK CHAIN WITH BOLT ‘N’ GO FLIGHTS

ACCESSORIES

NYLON FLIGHTS FOR SCRAPER CHAINS

MANGANESE RAILS FOR FORGED CHAINS

DOUBLE & TRIPLE LINKS

Free Engineering Design Service - contact 4B or visit: www.go4b.com

Chain Link

Min Breaking

Load

Case Hardness

Case Depth

Core Hardness

Weight (Per Link)

Bolt ‘N’ Go Compatible

(kN) (mm) (kg) P (mm)

H (mm)

T (mm)

W (mm)

M (mm)

D (mm)

F (mm)

E (mm)

B (mm)

4B142DNA 300Rockwell C57-C62

0.7Rockwell

C401.37 No 142 50 12 42 18.7 25 67 13 8.5

4B142DHA 450Rockwell C57-C62

0.7Rockwell

C402.00 No 142 50 16 62 28 25 87 13 8.5

4B142TNA 300Rockwell C57-C62

0.7Rockwell

C401.67 No 142 50 12 42 18.7 25 92 13 8.5

4B142THA 450Rockwell C57-C62

0.7Rockwell

C402.32 No 142 49 16 62 28.5 25 112 13 8.5

Dimensions

Typical Double Strand Chain Application

4B’s double and triple links are forged with the same quality, strength and durability as our standard links.

Triple Configuration

Widths to 3.7m

Economical Round Link Chain SystemEasy flight assembly by using a standard bolt and nut, connecting the flights directly to the link. The chain can be supplied in a coil together with the bolt-on flights already assembled.

Size 13 x 65mm

Bolt ‘N’ Go System Round Link Chain Application on a Conveyor

‘L’ Shape with 1

fixing hole

‘L’ Shape with 2

fixing holes

‘T’ Shape with 2

fixing holes

� Easy to install or replace, cutting down installation and maintenance costs

� Eliminates the need for a bottom liner in the conveyor

� Reduces conveyor noise

B

D C

A

30°

NYLON FLIGHT SLEEVES FOR 102 NA CHAIN AND 142 NA CHAIN

102 NA 142 NA

MISCELLANEOUS CONVEYOR CHAIN

Separate datasheets available on demand

Sizes (mm)

A B C D

40 10 5 2

50 10 5 2

50 20 6 2

60 10 6 3

70 10 15 3

Other sizes available on request.

More sizes available on demand

Page 4: FORGED CHAINS - 4B4B’s drop forged chain is backed by an international network of companies with over 130 years of experience, and a global team of engineers and sales professionals

TRAILERS

6 7

SPROCKETS

4B sprockets and trailers are manufactured from high grade heat treated steel to a minimum hardness of 57 HRC. Each piece is machined to size with appropriate bore and keyway specific to each customer’s application. Most sizes are in stock and ready to ship from 4B’s extensive inventory.

STANDARD SPROCKET (SHOWN WITH HUB)

WEAR REVERSIBLE SPROCKET (SHOWN WITH HUB)

SPROCKETS

Chain Link

No. of Teeth

Pitch Circle Dia

ØPCD (mm)

ØP1(mm)

ØA(mm)

ØB(mm)

ØC max, Sprocket/

Stub Trailer (mm)

ØD(mm)

No. of Bolts

T (mm)

X (mm)

WB1 (mm)

4B102NA 6 204.0 - 105.0 135.0 70 – – 30 10 83

7 235.1 146.0 108.0 173.0 70 M12 6 30 10 83

8 266.5 170.0 144.0 196.0 85 M12 6 30 10 83

9 298.2 200.0 174.0 232.0 105 M12 6 30 10 83

10 330.1 241.3 179.0 264.0 105 M12 8 30 10 83

4B142NA 6 284.0 168.3 136.5 190.5 85 M12 6 46 16 112

7 327.3 200.0 162.0 234.0 105 M16 6 46 16 112

8 371.1 241.3 187.3 282.0 115 M20 8 46 16 127

9 415.2 285.8 240.0 330.0 150 M20 8 46 16 127

10 459.5 285.8 240.0 330.0 150 M20 8 46 16 127

11 504.0 368.3 310.0 419.0 170 M20 8 46 16 150

12 548.6 415.0 345.0 465.0 170 M20 8 46 16 150

13 593.4 470.0 380.0 521.0 170 M20 8 46 16 150

14 638.1 470.0 380.0 546.0 170 M20 10 46 16 150

4B142HA 7 327.3 200.0 162.0 234.0 105 M16 6 69 19 127

8 371.1 241.3 187.3 282.0 115 M20 8 69 19 150

9 415.2 285.8 240.0 330.0 150 M20 8 69 19 150

10 459.5 285.8 240.0 330.0 150 M20 8 69 19 150

11 504.0 368.3 310.0 419.0 170 M20 8 69 19 150

12 548.6 415.0 345.0 465.0 170 M20 8 69 19 150

13 593.4 470.0 380.0 520.0 170 M20 8 69 19 180

14 638.1 470.0 380.0 546.0 170 M20 10 69 19 180

APPLICATION PHOTOS

SEGMENTAL STUB TRAILER (SHOWN WITH HUB)

ASYMMETRIC SMOOTH TRAILER**

TRAILERS

Chain Link

ØC max Smooth Trailer (mm)

Pitch Circle Dia.

ØPCD(mm)

Hub Width* (mm) Rim Width T1

(mm)Smooth

WB2Segmental

WB3

4B102NA 65 204.0 57 83 35

65 235.1 57 83 35

65 266.5 57 83 35

65 298.2 57 83 35

65 330.1 57 83 35

4B142NA 85 284.0 74 112 45

85 327.3 74 112 45

85 371.1 77 127 45

115 415.2 77 127 45

115 459.5 77 127 45

115 504.0 105 150 45

115 548.6 105 150 45

115 593.4 120 150 45

115 638.1 120 150 45

4B142HA 115 327.3 110 127 75

115 371.1 110 150 75

115 415.2 110 150 75

115 459.5 120 150 75

140 504.0 120 150 75

140 548.6 120 150 75

140 593.4 120 150 75

140 638.1 140 150 75

* Smooth and segmental trailers have different hub widths as noted (WB2 & WB3). ** Symmetric smooth trailers on demand.

Bore and keyway to customer specification. Sprockets and trailers available for all chain sizes. Contact 4B for more information.

Bore and keyway to customer specification. Sprockets and trailers available for all chain sizes. Contact 4B for more information.

Typical Double Strand Chain Application

Feed Mill Application using Bolt ‘N’ Go Chain with Nylon Flights

UHMW Paddles on “T” Plate Flights – Drive End

UHMW Paddles & Return Buckets – Tail EndFree Engineering Design Service - contact 4B or visit: www.go4b.com

Page 5: FORGED CHAINS - 4B4B’s drop forged chain is backed by an international network of companies with over 130 years of experience, and a global team of engineers and sales professionals

�• Electronics

�• Elevator Buckets

4B catalogues also available:

�• Elevator Belting

�• Bolts & Fasteners

www.go4b.com

4B Braime Components

HeadquartersHunslet RoadLeeds, LS10 1JZ, UKTel: +44 (0) 113 246 1800 Email: [email protected]

4B Africa

14 Newport Business Park Mica Drive Kya Sand 2163 Johannesburg South AfricaTel: +27 (0) 11 708 6114 Email: [email protected]

4B France

9 Route de Corbie80800 Lamotte Warfusée, FranceTel: +33 (0) 3 22 42 32 26 Email: [email protected]

4B Deutschland

9 Route de CorbieF-80800 Lamotte Warfusée, FranceTel: +49 (0) 2333 601 681 Email: [email protected]

Our policy is one of continuous improvement; therefore we reserve the right to amend specification without prior notice. All information contained herein is provided in good faith and no warranty is given or implied. E&OE.

4B China

F1, Building 5A, 8 West Lake Road, Wujin High & New Technology Development Zone, Changzhou 213164, Jiangsu Province, ChinaTel: +86-519-88556006 Email: [email protected]

4B Australia

Building 1, 41 Bellrick Street Acacia Ridge, 4110, QueenslandAustraliaTel: +61 (0) 7 3216 9365 Email: [email protected]

4B Components

625 Erie AvenueMorton IL 61550, USATel: 309-698-5611

4B Asia Pacific

Build No.899/1 Moo 20 Soi Chongsiri Bangplee-Tam Ru Road Tanbon Bangpleeyai Amphur Bangplee Samutprakarn 10540 ThailandTel: +66 (0) 2173-4339Email: [email protected]