Food Safety Awareness - IMCEA · 2012-09-14 · Staphylococcus aureus Carried by ~30% of humans in...

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© 2012 Ecolab USA Inc. All rights reserved. Food Safety Awareness Ruth L. Petran, MS, PhD Corporate Scientist, Food Safety 18 July 2012

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Page 1: Food Safety Awareness - IMCEA · 2012-09-14 · Staphylococcus aureus Carried by ~30% of humans in nose and in some cuts on hands Need to wash hands well Food poisoning results from

© 2012 Ecolab USA Inc. All rights reserved.

Food Safety Awareness

Ruth L. Petran, MS, PhD

Corporate Scientist, Food Safety

18 July 2012

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2

Basic Needs for Human Survival

Food

Water

Shelter

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TOPICS Lots of data are available

about food safety

Pay attention to these to enable prevention

If you don’t, illnesses happen…

Need to adopt a risk reduction mindset

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Foodborne Illness Estimates

United States

48 million cases

120,000 hospitalizations

3000 deaths

Global

1 billion cases

2+ million deaths

Australia

5.4 million cases

120 deaths

EU

45.5 million cases China/Asia

Surveillance beginning

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Major Food Safety Outbreaks

QSR burgers

Ice cream

Unpast. juice

Unpast. juiceMad cow

Ground beef

2 ground

beef

2 ground beefCereal

Cereal

Eggs, chicken,

beef, pork

Steak house

RTE turkey

& chicken

Green onions

Bagged

lettuce

Bagged

spinach

Lettuce

at 2 taco

restaurants

Chili

sauce

Peanut

butter

Peanut

butter

Pot pies

Lunch

meat

Milk

Peppers

[tomatoes]

Pork

Pistachios

Cookie

dough

Pepper

Raw

milk

Shell

eggs

2 Sprouts

Sprouts

Ground

turkey

Cantaloupe

Cantaloupe

Chicken

casserole

Milk

powder

HVP

19

92

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Salmonella Listeria E. coli O157:H7 Hepatitis A Botulism Chemical Prions

Incidents increasingly visible

Improved detection & surveillance identifies broad issues

Supplier control essential

CDC

PulseNet

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6 6 6

US FoodNet Estimates of Foodborne Illness 1996 to 2010

Pathogen 2010 Illness/ 100,000 Change since 1996-98

Salmonella 17.6 NS

Campylobacter 13.6 27% ↓

Shigella 3.8 57% ↓

Cryptosporidium 2.8 NS

E. coli O157 0.9 44% ↓

STEC non-O157 1.0 -

Vibrio 0.4 115%

Listeria monocytogenes 0.3 38% ↓

Yersinia 0.3 52% ↓

Source: CDC 2011. Preliminary FoodNet Data MMWR 60:1-7.

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Age Makes A Difference!

Source: CDC 2011. http://www.cdc.gov/foodnet/factsandfigures.htm

2010 US FOODBORNE ESTIMATES

Hospitalizations

0

10

20

30

40

50

<5 5-9 10-19 20-59 60+Age Group

% o

f C

ase

s

Deaths

0

0.5

1

1.5

2

<5 5-9 10-19 20-59 60+Age Group

Ca

se

:Fa

talit

y

Ra

tio

Illness

0

50

100

150

<5 5-9 10-19 20-59 60+Age Group

Ca

se

s/1

00

,00

0

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Source: CDC data at http://wwwn.cdc.gov/foodborneoutbreaks/Default.aspx

http://www.cdc.gov/outbreaknet/surveillance_data.html#historical

0

200

400

600

1993 1995 1997 1999 2001 2003 2005 2007 2009

# O

utb

reaks R

eport

ed

Norovirus

Salmonella

C. perfringens

E. coli

Campylobacter

Norovirus: Leading Cause of Foodborne Illness TOP 5 US REPORTED OUTBREAKS (CONFIRMED AND SUSPECTED)

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US Commodities Associated with Illness

0

50

100

150

Mixed

food

s

Fin fi

sh

Pou

ltry

Bee

f

Leaf

y ve

geta

bles

Por

k

Fruits

-Nut

s

Dai

ry

Gra

ins-

bean

s

Mol

lusk

s

Egg

s

Vin

e-st

alk

vete

tabl

es

Roo

t veg

etab

les

Fungi

Cru

stac

eans

Spr

outs

Oils

-sug

ar

Gam

e

Ou

tbre

aks

2006 Outbreaks 2007 Outbreaks 2008 Outbreaks

757 outbreaks

OUTBREAKS

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Food Allergens

Peanuts

Tree nuts

Crustaceans

Fish

Eggs

Milk

Soy

Wheat

Food safety issue for sensitive population

Cleaning is essential!

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FDA Food Recalls - 2010

0 20 40 60 80 100 120

Allergens

Sulfites

Histamine

Salmonella

Listeria

E. coli O157

C botulinum

S aureus

Other bacteria

Insects

Physical

Odor

Chemical Biological Physical

Adapted from: FDA 2010 Recalls, Market Withdrawals and Safety Alerts http://www.fda.gov/Safety/Recalls/ArchiveRecalls/2010/default.htm

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Where Was Contaminated Food Consumed?

USA 2008

Restaurant or

deli 52%

Private home

15%

School 3%

Banquet

facility 7%

Other* 10%

Church,

temple, etc

2%

Wedding

reception 2%

Nursing home

2%

Workplace,

office, not

cafeteria 7%

* < 1% of outbreaks

Source: CDC 2011 MMWR 60(35):1197-

WHEN LOCATION IS KNOWN

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CDC Risk Factors for Foodborne Illness

Improper

holding, 27%

Contaminated

equipment/

environment,

25%

Other, 9%Unsafe source,

4%

Inadequate

cooking, 11%

Poor personal

hygiene, 24%

USA 1998-2002

Adapted from CDC 2006 MMWR 55(SS10):1-34

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Application of CDC Risk Factor Data

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Improper Holding Temperatures

Can allow pathogens to persist and in some cases, increase to harmful levels

Proper hot and cold holding are crucial to food safety

Keep food out of the Temperature Danger Zone

- Below 41˚F (5˚C) and above 135˚F (57˚C)

Monitor proper temperature control with a calibrated thermometer

Use equipment designed for keeping food at the proper temperature

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Clostridium perfringens

Frequent contaminant in meats

Not an issue unless it grows to high levels

Cells grow in food with poor temperature control

Inadequate cooling

Illness caused by ingestion large numbers of cells

Toxin produced in the intestine - “toxico-infection” causes symptoms

Symptoms - relatively mild, but can include intense abdominal pain, diarrhea

Outbreak in Corned Beef after St. Patrick’s Day http://www.cdc.gov/mmwR/preview/mmwrhtml/00025191.htm

156 cases all had eaten corned beef sandwiches from same deli

Beef was held at 120°F, sliced & served through the day.

Found high levels of cells in leftover beef

Source: CDC image library

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Contaminated Equipment

Cross-contamination from one food or surface to another is a major hazard in the flow of food. It is important to:

Understand the flow of food through your establishment

Understand where there is a possibility of cross-contamination

Set up barriers and procedures to block pathogen transfer and growth

Use proper sanitization procedures and chemicals, following the label instructions

Can transfer pathogens to foods

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Campylobacter

About 42,000 cases diagnosed annually

Many more cases go undiagnosed or unreported

Estimated to affect over 2.4 million persons every year

Symptoms - diarrhea, cramping, abdominal pain & fever

Illness occurs more frequently in the summer months than in the winter.

Often associated with consumption of raw or undercooked poultry (primarily), meat and unpasteurized milk.

Cross-contamination of raw to cooked items signficant contributing factor to illness

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Lettuce contaminated with raw

chicken (http://www.cdc.gov/mmwr/preview/mmwrhtml/00051427.htm)

14 patrons of a restaurant became ill

Symptoms – diarrhea, fever, cramps, nausea, vomiting & visible blood in stools. Two hospitalizations.

Camplybacter jejuni isolated from all patients

Investigation revealed multiple sources of contamination

Countertop too small to separate raw poultry and other foods during preparation.

Cook cut up raw chicken for dinner before preparing salads.

Lettuce for salads was shredded with a knife.

Cook wore a towel around her waist, frequently used to dry hands.

Uncertain whether the cook had cleaned the countertop after cutting up the chicken.

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Poor Personal Hygiene

Food handlers can contaminate food and cause the consumers to become ill. They should:

Avoid unsanitary habits

Maintain and monitor their personal health

Report illness and wounds

Follow hygienic hand practices: good handwashing and proper glove use

Not following these basic requirements can result in food safety concerns

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Norovirus Spreads rapidly in large populations

Originates in feces or vomit of infected person & spreads

Transmitted person to person, through unwashed hands, via contaminated food or water or contact with contaminated surfaces

Resilient under a wide range of conditions

Symptoms – Nausea, vomiting & diarrhea, cramps

Infectious dose is < 100 viral particles

One projectile vomiting incident may aerosolize up to 100 billion viral particles

Photo courtesy: Dr. B.V.V. Prasad, Baylor College of Medicine

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Norovirus Outbreak

Subs – Michigan, 2005 MMWR 55(14):395-7

Guests at different events received sandwiches from common source

> 100 people estimated to be affected

Illness associated with sandwiches containing lettuce

Employee with norovirus symptoms returned to work the same day his symptoms ended

- Was still excreting Norovirus in his stool

Food prep sink used to wash lettuce also used for hand washing

After this… Michigan issued guidelines that food service workers with suspected norovirus not return to work until they are asymptomatic for 48-72 hours

Photo courtesy: Dr. B.V.V. Prasad, Baylor College of Medicine

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Staphylococcus aureus

Carried by ~30% of humans in nose and in some cuts on hands

Need to wash hands well

Food poisoning results from consuming toxin

If Staph grows to >100,000 cells per gram of food, a toxin may be produced

Consumption of the toxin causes illness

Toxin is not inactivated with cooking

Symptoms - Nausea, vomiting, retching, abdominal cramping, and bloating

Source – CDC image library

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Staph. aureus in Cream based desserts December 2010 – Tiramisu, cream cake,

frosting implicated

4 outbreaks involving dessert items from 1 bakery

100 illnesses reported

70 reported from a single event in Wisconsin

Cream cake contaminated with high levels of Staphylococcus aureus

Fillings and frosting were occasionally prepared using bare hand contact.

Bakery recalled all desserts made after Nov. 1, 2010 http://www.fda.gov/NewsEvents/Newsroom/PressAnnouncements/ucm238103.htm

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Inadequate Cooking

Cooking to proper final cooking temperatures for a specified time reduces microorganisms

Final cooking temperatures for various products depend on the type of microorganisms associated with that food type

Since not all pathogens and toxins are destroyed by heat, proper handling before and after cooking are crucial

Surviving pathogens can cause illness.

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E. coli O157:H7

E. coli is part of the normal flora of the gut of most animals

Food poisoning is caused by a few strains that produce toxins

O157:H7 of great concern today

Symptoms

Severe abdominal pain

Diarrhea – watery to bloody

Typically 2-7% of cases proceed to hemolytic uremic syndrome (HUS) – kidney failure

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E. coli O157:H7 Outbreaks Hamburger – 1993 - 1st major

outbreak http://jama.ama-assn.org/content/272/17/1349.full.pdf

Hamburger restaurants implicated

>500 people ill; 45 HUS; 3 deaths

Attributed to under cooked contaminated hamburger patties

Other eventual outcomes of the outbreak:

- Increased temperature to 155°F minimum for restaurant cooked hamburgers

- Safe-food-handling labels on meat

- E. coli O157:H7 declared an adulterant in raw ground beef

- Irradiation of hamburger patties gained favor

Source – CDC image library

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Unapproved Source

What is an Approved Source?

Has been inspected

Is in compliance with local, state and federal law

Known source or point of origin

Good reputation

What can cause issues?

Contingency plans/Need to use a back up vendor

Spot purchase/local vendors

Not being specific enough in required criteria – e.g., Growing conditions for produce and seafood, Production conditions for meat & seafood

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Do you know where your

seafood comes from?

Vibrio parahaemolyticus on cruise, 2004 29% = attack rate among people who consumed raw

oysters

Warmer than normal water temperatures reported; Vibrio isolated from oysters

Vibrio in cooked garlic crab, 2003 – Florida Purchased from local market and consumed within 1 hour

Investigation revealed cross contamination of cooked crab with raw seafood and poor temperature control in market.

Need to be wary of Red Tides Warning issued April 2009 in Maine

Due to detection of large amounts of algae 40% higher than historical levels

- Algae may produce toxins Eating seafood that have consumed algal toxins can cause illness

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Source: http://content.nejm.org/cgi/content/short/353/14/1463 and

http://www.doh.state.fl.us/Disease_ctrl/epi/Epi_Updates/Epi_Weekly/08-08-03.htm#Vibrio%20Outbreak%20Discovered%20in%20Duval%20County and

http://www.sciencedaily.com/releases/2009/04/090422085146.htm

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2010 - Salmonella Egg Outbreak - Facts Salmonella enteritidis “routinely” occurs Thousands of reported illnesses were “above the norm”

Investigations suggested shell eggs as infection source

>500 million eggs affected Outbreak strain found in samples

from affected farms Several restaurant or event illness

clusters identified

Outbreak illustrates many potential contributing factors…

Source: http://www.cdc.gov/salmonella/enteritidis/

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Response to Egg Outbreak

How to protect public health? http://www.fda.gov/Food/NewsEvents/WhatsNewinFood/ucm222684.htm

Don’t eat recalled eggs or products containing recalled eggs. Discard cracked or dirty eggs. Keep shell eggs refrigerated at ≤ 45º F (≤ 7º C) at all times. Do not keep eggs warm or at room temperature for more than 2 hours. Refrigerate unused or leftover egg-containing foods promptly. Wash hands, cooking utensils & food preparation surfaces with soap and

water after contact with raw eggs. Cook eggs until the white and the yolk are firm & eat promptly after

cooking. Avoid eating raw or undercooked eggs.

FDA Egg Safety Rule – went into effect July 9, 2010 Flock-based control programs Include routine microbiological testing

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Top 10 Factors Contributing to US

Foodborne Illness 1998-2002

1. Food at room temp for several hours – 29%

2. Bare-hand contact by food handler – 25%

3. Inadequate cleaning of equipment – 22%

4. Handling by infected person or carrier – 20%

5. Inadequate cold-holding temperature – 19%

6. Cross contamination from raw animal products – 12%

7. Insufficient cooking – 12%

8. Raw ingr. contaminated by animal or environment – 11%

9. Slow cooling – 11%

10. Inadequate hot-holding time/temperature – 10%

CONTAMINATION DOMINATED!

Source: CDC 2006 MMWR 55(SS10):1-34

Survival

Growth

Contamination

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Consider… what can you do to help

prevent another outbreak from being

attributed to one of these factors?

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Risk Reduction Mindset

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How to think with a Risk Reduction

Mindset?

Process

Identify all relevant hazards

Focus on prevention to address all identified hazards

Preventive controls must be effective, addressing the hazards of concern

Do they work?

Do they achieve the intended control?

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Example: Risk Reduction Plan for

Norovirus

Hands should be washed frequently with soap and water

Do not permit infected workers to prepare food:

For at least 3 days after recovery

Review current cleaning and hygiene plan

Discard food that may have been contaminated by an ill person.

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Have a Spill Kit Available

Procedures

Registered disinfectant Within shelf life

Personal protective equipment Gloves, mask, apron, shoe covers, etc.

Absorbent beads

Wipes

Scoop

Bag

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Risk Reduction – Constant Attention

Procedures with three levels of action:

LEVEL GREEN

- Standard procedures – maintaining hygiene when norovirus poses

no direct threat

LEVEL YELLOW

- Risk reduction – a heightened defensive response to an outbreak in

your area/industry

LEVEL RED

- Remediation – a focused response to an outbreak in your facility,

designed to break the chain of infection or illness

INCIDENT CLEAN-UP

- How to clean an incident of vomitus or stool contamination

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Food Service

Retail

Food Safety Solutions

Home

CONSIDER INTERVENTIONS AT MULTIPLE SITES

Agricultural

Production

Processing

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YOUR THOUGHTS &

QUESTIONS