Flowback / Produced Water Management - Schlumberger
Transcript of Flowback / Produced Water Management - Schlumberger
STEVE HOUGHTON
North America Operations Manager
Oilfield Water Management
M-I SWACO
Flowback / Produced Water ManagementWater Challenges in the Permian Basin
Integrated Service Offering
Water Sourcing: Municipal
Water wells: shallow and deep
Ponds, Streams and Rivers
AMD, waste waters
Re-use/ Treatment
Sea Water
Environment: Concern about depletion of reservoirs
Impacts the aquatic life
Footprint
Transportation: Number of trucks in the road 12,000 Bls = 100
trucks
High tendency to pipe the system
Water Storage: Use of ponds, impoundments, frac tanks
Temporary and re-usable above ground tanks
Regulations: Ultimate drivers for permits of water sourcing
Dictate discharge criteria
Water Challenges in the PERMIAN BASIN
Integrated Flowback Services: VALUE CHAIN
Fracturing Operation
Flowback Control
• pressure
• rates
Measurements
• Qg, Qo, Qw
• Pwh, Pc, T
Separations
• solids
• liquids
Sampling and characterization
• water analysis
• rate of solids
• chemical analysis
Fluid Management
• loading and hauling
• treatment/inhibition
• treatment/recycling
Normal Production Operations
• separations
• treatment
• measurement
• characterization
Flowback and Clean Up
• High conductivity fracs (minimize
damage to wellbore and reservoir),
increased Q
• Reduce HSE risks
• Automate pressure and flow
control
• Lower $/boep
• Reduce standby and or NPT
• Better reservoir understanding
• Accurate measurements
• PVT quality samples
• Water analysis / prod
treatment
Fracturing Fluid Optimization
• Lower $/boep, increased Q
• Lower flowback op ex
• Improved clean up and less
nuisance issues
• Better integration with
facilities and production
• Improve efficiency of client
engineer
Water Treatment and Management
• Reduce water disposal cost
• Lower $/boep
• Fit for purpose and cost effective
treatments for reuse/disposal
• Short term (mobile)
• Long term (permanent)
• Reduce environmental risks/liabilities
• Chemical conditioning prior to reuse
• Enhance corporate image by being
green
• Water analysis / prod treatment
Standard Spread
• Wellhead
• Choke
• Sand buster
• Chemical Injection
and Chemicals
• Liquid separators
• Vx or other
multiphase flow
meter
• Flare/Vent/Sales
Line
• Line to Pit
• Lines to liquid
storage
• Measurements (P, T,
Qi)
M-I SWACO PRODUCTION TESTING SERVICES
Frac Flowback Services
Frac Plug Drill Outs
Flowback CONVENTIONAL SETUP
Sand traps / Debris Catcher
Choke Manifold
2 or 3 phase Separators
Gauge or Surge Tanks
Flow piping (Up/Downstream)
Flagship Technologies AUTOCHOKE
Innovative transition and application during drill out / flowback applications
Near-constant bottom hole pressure control, prevents wellbore collapse
Precision control for stripping pipe in and out of the hole
Helps to avoid pressure-control incidents thru seamless choke size transitions
Plugged debris at choke manifold causing hammering effect due to sudden pressure
release
Reduces fluid losses and NPT
Mobile Remote unit can be placed anywhere for better communication drilling /
flowback
Digital readouts ensure that errors in pressure readings and pressure inputs are
greatly reduced
Flagship Technologies DUAL PLUG CATCHER
Reduces NPT by allowing critical path removal of
debris and other solids during drill outs and
flowbacks
Upstream of choke manifold and sand filter to reduce
plugging and wear / tear of choke beans (adj/fixed)
Dual flow paths and bypass allows redundancy to
ensure uptime during critical path.
Pad applications for multi-well
measurement(s)
Accurate 3 phase measurement • Ability to take insitu sampling
(PhaseSampler)
• Oil and Gas Mode Algorithms
Mobile or Permanent Installations
Complete well profiling / trending• Able to measure without separation from
start of well cleanup period.
Flagship Technologies VX PHASETESTER - MULTIPHASE FLOWMETER
M-I SWACO OILFIELD WATER MANAGEMENT
M-I SWACOWater Treatment Technologies• Filtration
• Chemical
• Mechanical
• Membranes
• Thermal
Clean Water Returned To
Hydrologic Cycle
Wat
er R
etu
rned
for
Reu
se
Close Loop System
100% Recycle
Pro
du
ced
Wat
er
Disposal/Water Flooding/ Steam Injection
Discharge
Underground
Storage
■ Type 1 Technology: Mobile Total Suspended Solids (TSS) removal – Disinfection
■ Type 2 Technology: Mobile Removal of constituents as Ca, Mg, Ba, Sr, Fe (Reclamation)
■ Type 3 Technology: Mobile Total Dissolved Solids (TDS) removal
■ Type 4 Technology: Central facility with piping system close to produced water activity to
treat water for re-use, disposal or discharge
Treatment Options FIT FOR PURPOSE
Low Mobile Treatment Specifications High
HighTYPE 1:TSS Removal
Disinfection
TYPE 2:Hardness Removal
Ba, Sr
Oil and Grease
TYPE 3:TDS Removal
(Desalination)
Low Price/Bbl High
TYPE 4:Central Facility + Conveyance System
Mobile Treatment:
Early Stage Shale
Gas Play Model
Central Facility:
Produced Water
Model
Filtration System: TYPE 1 TECHNOLOGY
Operational Highlights
■ Filtration of total suspended solids
■ Solids removal to meet operators micron cut
(100 to 0.5 microns)
■ 99.9% water recover for reuse
■ Inexpensive with all produced waters
■ Process rate of 10 barrels/minute
■ Low energy consumption – 30 gallons of
diesel per 24 hours
■ Highly mobile – 24’ enclosed goose neck
trailer pulled with M-I SWACO pickup truck
■ No special permits required for transportation
■ Rig site footprint requirement 35’ x 12’
■ Rig up time: 2 hours
Reclamation System: TYPE 2 TECHNOLOGY
■ Chemical precipitation and filtration of
heavy metals, hardness and total
suspended solids (TSS)
■ 99% water recover for reuse with
TDS below 125K
■ Inexpensive with all produced waters
- price depends on specifications for
reuse
■ Low energy consumption – 60
gallons of diesel per day
■ Highly mobile – transported by 18
wheeler trucks
■ Rig site footprint requirement 120’ x
120’
■ Rigged up and treating fluid within 5
hours
■ Adaptable to changes in feed water
chemistry
Reverse Osmosis: TYPE 3 TECHNOLOGY
Features:
■ Remove TDS up to 40K TDS.
■ Pre-treatment required
■ 35 - 40% recovery drinking water
quality
■ Inexpensive with less than 40K TDS
flow back & produced waters
■ Low energy input required
Central Processing Facility: TYPE 4 TECHNOLOGY
■ Central Water Treatment Facilities for large quantities of produced water
■ Fit-for-purpose process design
■ Design, construction, operation and maintenance project development
Contacts:
Pressure Control:
George Murphy
5950 North Course
Houston, TX 77072
Office: 713 689-6242
Email: [email protected]
Production Well Services:
Ed Dugas
3600 Briarpark Drive
Houston, TX 77042
Office: 713 689-6183
Email: [email protected]
Oilfield Water Management:
Steve Houghton
3600 Briarpark Drive
Houston, TX 77042
Office: 713-689-2084
Email: [email protected]
Questions?