First for Oxygen Analysis AnalyzeIT Quality and ...€¦ · First for Oxygen Analysis oxygen ABB...

S u s t a i n I T S u p p o r t I T A n a l y z e I T I n d u s t r i a l I T

AnalyzeIT

water analysis

First for Oxygen Analysis

oxygen analysis

ABB Inc

125 E. County Line Road

Warminster, PA 18974

Tel: +1 215 674 6000

Fax: +1 215 674 7183

ABB’s expertise in oxygen analysis has enabled us to design and manufacture the world’s

leading oxygen probes for combustion control. With designs founded on innovative electrode

technology and the concept of full serviceability on site, our probes are the most reliable,

flexible and cost-effective available.

The more efficient your combustion process, the more profitable youroperation will become. Fuel efficiency also leads to reduced pollution, helping youto comply with environmental legislation now and in the future. This is supported by ABB products that carry MCERTS and TÜV accreditations*.

By measuring the levels of oxygen and other gases present in your flue or furnace,you can ensure that the air:fuel ratio is optimized for maximum fuel efficiency.

Quality and Reliability in Oxygen Analysis

The probes are supported by a full range of complementary

instrumentation to form complete oxygen analysis systems. The systems

can be tailored to a wide variety of applications, to provide results,

information, alarms and options for automatic control of the air:fuel ratio.

Like all ABB instrumentation products, the range is manufactured to the

highest levels of quality – backed by an unrivalled sensing cell warranty of

up to 27 months plus the service and support you expect from ABB.

C o m p l y I T S u s t a i n I T S u p p o r t I T A n a l y z e I T I n d u s t r i a l I T

AnalyzeIT

ABB Limited

Oldends Lane, Stonehouse

Gloucestershire GL10 3TA

Tel: +44 (0) 1453 826 661

Fax: +44 (0) 1453 827 856

AnalyzeIT

AnalyzeIT- analytical solutions through the combustion process

*MCERTS (certificate no. Sira MC990001/00)

TÜV 936/803006 and 936/809001/A

ISO 9001UK

Cert. No. Q05907

ISO 14001UK

Cert. No. EMS 40882

The Company’s policy is one of continuous productimprovement and the right is reserved to modify the information contained herein without notice.

ABB has Sales & Customer Support expertise inover 100 countries worldwide

www.abb.com

AnalyzeIT

water analysis

oxygen analysis

ABB Inc

Tel: +1 215 674 6000

Fax: +1 215 674 7183

AnalyzeIT

ABB Limited

Tel: +44 (0) 1453 826 661

Fax: +44 (0) 1453 827 856

AnalyzeIT

TÜV 936/803006 and 936/809001/A

ISO 9001UK

Cert. No. Q05907

ISO 14001UK

Cert. No. EMS 40882

www.abb.com

IndustrialIT

From air fuel ratio control to the cleaning of stack gases,

ABB has been involved in the provision of a broad

range of products for use through the

combustion process for many years.

Compatible IndustrialIT building blocks of products, systems and services that bring

value to the day-to-day operations of your business and the expertise to improve the

management of your assets.

AnalyzeIT is just one in a range of Industrial IT building blocks suited to meet your

analytical needs.

ComplyIT and SustainIT ensure compliance with regulatory agencies for environmental

improvement and development.

To get the most from every part of your plant, from the simplest field device to the

most complex system. You need the right product, the right system. Industrial IT

delivers exactly what you need – integration of people, plant equipment, automation

and information. What it means to you is future proof thinking, compatibility of your

products and systems, guaranteeing real time, accurate information availability about

your process and your business.

It means making your best-ever decisions yet.

You’ve thought of us as a measurement company,

a controls company and an automation company. We are all of these things.

And all these things combined are information technology.

Not “IT” in the traditional sense, but IT focused on optimizing the core

processes in your industry.

IndustrialIT solutions from ABB is raising your plant intelligence

to the power of IT

Adding value – through the combustion process

enabled

SustainIT

SupportIT

AdviseIT

ComplyIT

FulfillIT

InformIT

OptimizeIT

ProtectIT

PowerIT

ProduceIT

CollaborateIT

ProcessIT

ControlIT

DriveIT

AnalyzeIT

MeasureIT

SimulateIT

DesignIT

Imagine your business as two types of processes –

Operational, which represents all of the stages required to control your combustion process, maximize your efficiencies and minimize the stack emissions.

Asset Management representing all the processes required to keep your plant operating and maintained, your cash flow optimized and your future planned.

ABB offers information technology solutions that address all the processes in this value chain:

process scientist

enabled

metering engineer

enabled

control engineer

enabled

district manager

Customer support and service

SupportIT - A customer care programme that will

give you what you want, when you want it, how you want it.

From installation start-up to planned maintenance and training,

an ABB Customer Support programme puts your needs first -

making your life easier and your instrumentation investment

go even further.

InstallationTo maximize your instrumentation investment skilled and experienced engineers

will ensure that an instrument is correctly installed, commissioned and integrated

into your process.

We can supply, install and commission full turnkey packages, carry out new panel

work or modify existing panels. We can install wiring, facilitate instrument upgrades

and undertake full on-site support and commissioning.

Calibration and surveysFrom the immediate delivery of instruments that work straight from the box to on-site

calibration, verification and surveying – ABB engineers can make your business work

more efficiently. With the added bonus of knowing that your instrumentation is

working to its optimum efficiency.

CommissioningEven when an instrument is properly installed it still requires to be commissioned and

integrated into your process – this is particularly so with analytical instrumentation.

Commissioning an instrument requires skills that your work force may not possess.

Every year we commission thousands of systems and instruments for our customers.

The services that we can provide include, a full wiring check, full instrument/system

configuration and functional testing along with complete start up and operator training.

Contract maintenanceCost of ownership of your instrumentation can be considerably reduced by

maintenance and service that has been planned properly to fit your needs –

and your budget. Programmes of contract maintenance, managed by engineers

who know your business are an integral part of ABB customer care.

The services that are on offer through ABB add up to a total care

environment without equal.

With teams of engineers with years of experience ABB can fulfil your needs – exactly.

SupportIT

The very best in customer care

maintenance

enabled

customer support

enabled enabledenabled

quality manager training manager

FirstFacts

Metals and Minerals

� Probes for low and hightemperature applications

� Extended life in high sulfurconditions

� Probes for highly reducingconditions

� Extended maintenance freeoperation in high dust applications

FirstFacts

Pulp and Paper

� Probes suitable for all boiler fuels

� Long life on recovery boilers

� Humidity software options forpaper, chip board and laminatedrying applications

FirstFacts

Food and Beverage

� Reduced costs through reducedboiler fuel consumption

� Reduced emissions and reducedregulatory checks give cost savings

� Accuracy of process atmospheremonitoring reduces costs

FirstFacts

Environmental

� MCERTS certification for emissions monitoring

� TÜV validation for emissionsmonitoring

� Long term reliability and accuracy

� High costs reduced by reduction of regulatory checks

FirstFacts

Pharmaceuticals

� Accuracy and reliability givereduced operational costs

FirstFacts

� Accuracy for combustion controland emissions reduction

� Suitable for all fuels

� Long term reliability

� Cost effective solutions for maxefficiency

� Systems certified for emissionsmonitoring

FirstFacts

...to a Complete Package

Chemical, Oil and Gas

� Probes for boiler and furnaceapplications

� Systems for hazardous area andsafe area applications

� Improved safety for T3 temperatureclassifications

� Reliability gives cost savings

� Accuracy gives improved plantefficiency

AnalyzeIT

IndustrialIT

analytical needs.

to the power of IT

enabled

SustainIT

SupportIT

AdviseIT

ComplyIT

FulfillIT

InformIT

OptimizeIT

ProtectIT

PowerIT

ProduceIT

CollaborateIT

ProcessIT

ControlIT

DriveIT

AnalyzeIT

MeasureIT

SimulateIT

DesignIT

process scientist

enabled

metering engineer

enabled

control engineer

enabled

district manager

go even further.

into your process.

SupportIT

maintenance

enabled

customer support

FirstFacts

Metals and Minerals

FirstFacts

Pulp and Paper

FirstFacts

Food and Beverage

FirstFacts

Environmental

FirstFacts

Pharmaceuticals

FirstFacts

AnalyzeIT

IndustrialIT

analytical needs.

to the power of IT

enabled

SustainIT

SupportIT

AdviseIT

ComplyIT

FulfillIT

InformIT

OptimizeIT

ProtectIT

PowerIT

ProduceIT

CollaborateIT

ProcessIT

ControlIT

DriveIT

AnalyzeIT

MeasureIT

SimulateIT

DesignIT

process scientist

enabled

metering engineer

enabled

control engineer

enabled

district manager

go even further.

into your process.

SupportIT

maintenance

enabled

customer support

FirstFacts

Metals and Minerals

FirstFacts

Pulp and Paper

FirstFacts

Food and Beverage

FirstFacts

Environmental

FirstFacts

Pharmaceuticals

FirstFacts

AnalyzeIT

The EXFG oxygen probe for low temperature

applications and the EXGP oxygen probe for high

temperature applications, combined with field

based electronics for Zone 1 hazardous area

specifications, give the flexibility and proven

reliability of the ZFG2 and ZGP2 probes,

with low cost ownership. ZMT

electronics can be used for

safe area installation or with

‘Z’ purge.

EXFG & EXGP Zirconia Oxygen Probes for hazardous areas

FirstFacts

� EXFG-flameproof BASEEFA / CENELEC certified in situ for hazardous areas

� Unique ‘failsafe’ thermocouple gives T3 rating

� Fully site-serviceable probe

� Live calibration possible in hazardous atmosphere (No ‘Hot Works’ certificate required)

� Auto-Calibration option with ZMT

� EXGP - CENELEC Certified system In situ probe classified as a “simple device” for intrinsic safety

� Proven design and reliability

� Low maintenance

Oxygen Analysis

AnalyzeIT

The ZGP2 measures percentage oxygen in applications such as furnace

atmospheres, and process heaters operating in the higher temperature

range from 600ºC to 1400ºC (1112ºF to 2552ºF).

The probe is available in standard lengths of 600, 700, 800, 900, 1000

and 1250mm.

Installation is straightforward, with the probe inserted directly through

the furnace wall.

The output from the ZGP2 can be directed to the ZMT or ZDT

analyzer for a percentage oxygen readout.

ZGP2 General Purpose Oxygen Probe

FirstFacts

� Continuous accurate measurement over a wide range of temperatures

� Ability to withstand high sulfur and HCl levels

� Proven reliability

� No external sampling required

� Fast response

The EXFG oxygen probe for low temperature

applications and the EXGP oxygen probe for high

temperature applications, combined with field

based electronics for Zone 1 hazardous area

specifications, give the flexibility and proven

reliability of the ZFG2 and ZGP2 probes,

with low cost ownership. ZMT

electronics can be used for

safe area installation or with

‘Z’ purge.

EXFG & EXGP Zirconia Oxygen Probes for hazardous areas

FirstFacts

� EXFG-flameproof BASEEFA / CENELEC certified in situ for hazardous areas

� Unique ‘failsafe’ thermocouple gives T3 rating

� Fully site-serviceable probe

� Live calibration possible in hazardous atmosphere (No ‘Hot Works’ certificate required)

� Auto-Calibration option with ZMT

� EXGP - CENELEC Certified system In situ probe classified as a “simple device” for intrinsic safety

� Proven design and reliability

� Low maintenance

Oxygen Analysis

AnalyzeIT

The ZGP2 measures percentage oxygen in applications such as furnace

atmospheres, and process heaters operating in the higher temperature

range from 600ºC to 1400ºC (1112ºF to 2552ºF).

The probe is available in standard lengths of 600, 700, 800, 900, 1000

and 1250mm.

Installation is straightforward, with the probe inserted directly through

the furnace wall.

The output from the ZGP2 can be directed to the ZMT or ZDT

analyzer for a percentage oxygen readout.

ZGP2 General Purpose Oxygen Probe

FirstFacts

� Continuous accurate measurement over a wide range of temperatures

� Ability to withstand high sulfur and HCl levels

� Proven reliability

� No external sampling required

� Fast response

Oxygen Analysis

The ZFG2 measures percentage oxygen in low temperature applications

such as flues and boilers.

Operating at temperatures from 20ºC to 600ºC (68ºF to 1112ºF), it is ideal

for applications such as: boiler plants used in power generation and the

process industry; low temperature incinerators; cement and lime kilns;

blast furnaces; oxygen enrichment; and humidity measurement.

The output from the ZFG2 can be directed to the ZMT or ZDT analyzers for

an oxygen percentage readout.

Available in standard lengths of 400mm (16ins), 1000mm (40ins), 1500mm

(60ins), and 2000mm (80ins), the probe is inserted directly into the flue

duct with no need for a separate sampling system.

The ZFG2 probe is also fully interchangeable with different probes

from ABB or other manufacturers, allowing upgrades to

be made with minimum disruption, and reduced cost.

ZFG2 Flue Gas Oxygen Probe

FirstFacts

� A unique design building on 10 years ofproven reliability

� Simplified construction for fast servicing

� Ruggedness to withstand arduous fluegas velocity conditions

� Ability to withstand high sulfur andreducing conditions

� Unmatched 27 month sensing cellwarranty

� MCERTS certified for use with the ZDT

� TÜV validated for use with the ZMT

ZMT Oxygen Analyzer

The ZMT analyzer interprets inputs from either the ZFG2, EXFG, ZGP2 or

EXGP probe, and provides readout of oxygen percentage on an easy-to-read

digital display.

The highly flexible ZMT analyzer can be programmed to meet the

individual needs of your application.

As an example, it can be used to monitor the operation of either single

or dual fuel boilers - using any of up to 17 different fuels allowing

combustion efficiency to be calculated.

The instrument can also accept a remote measurement of CO levels and

automatically calculate CO2 for a given fuel.

Two program security levels protect the ZMT analyzer from any accidental

changes to configuration.

TÜV accreditations with ZFG2 probes.

Auto-calibration of the system is optional.

The ABB 4600 analyzer series sets a new benchmark in affordability and

security for the high temperature market. The series are available in wall

mounted configurations or in panel mounted (1/4DIN) configurations,

making them a flexible, economical solution for high temperature furnaces

and boilers. Combining alarm relays and a 4-20 mA output,

the units represent ABB’s most cost effective solution for oxygen

measurement, with ZGP2 probes.

4681 and 4686 Zirconium Oxygen Analyzers

AnalyzeIT

FirstFacts

� NEMA 4X

� 4-20 mA output

� Two-relay alarm contacts

� Built-in diagnostics

FirstFacts

� IP55

� 4-20 mA output

� Multiple outputs

� Multiple ranges

� Auto-Calibration

Oxygen Analysis

The ZFG2 measures percentage oxygen in low temperature applications

such as flues and boilers.

Operating at temperatures from 20ºC to 600ºC (68ºF to 1112ºF), it is ideal

for applications such as: boiler plants used in power generation and the

process industry; low temperature incinerators; cement and lime kilns;

blast furnaces; oxygen enrichment; and humidity measurement.

The output from the ZFG2 can be directed to the ZMT or ZDT analyzers for

an oxygen percentage readout.

Available in standard lengths of 400mm (16ins), 1000mm (40ins), 1500mm

(60ins), and 2000mm (80ins), the probe is inserted directly into the flue

duct with no need for a separate sampling system.

The ZFG2 probe is also fully interchangeable with different probes

from ABB or other manufacturers, allowing upgrades to

be made with minimum disruption, and reduced cost.

ZFG2 Flue Gas Oxygen Probe

FirstFacts

� A unique design building on 10 years ofproven reliability

� Simplified construction for fast servicing

� Ruggedness to withstand arduous fluegas velocity conditions

� Ability to withstand high sulfur andreducing conditions

� Unmatched 27 month sensing cellwarranty

� MCERTS certified for use with the ZDT

� TÜV validated for use with the ZMT

ZMT Oxygen Analyzer

The ZMT analyzer interprets inputs from either the ZFG2, EXFG, ZGP2 or

EXGP probe, and provides readout of oxygen percentage on an easy-to-read

digital display.

The highly flexible ZMT analyzer can be programmed to meet the

individual needs of your application.

As an example, it can be used to monitor the operation of either single

or dual fuel boilers - using any of up to 17 different fuels allowing

combustion efficiency to be calculated.

The instrument can also accept a remote measurement of CO levels and

automatically calculate CO2 for a given fuel.

Two program security levels protect the ZMT analyzer from any accidental

changes to configuration.

TÜV accreditations with ZFG2 probes.

Auto-calibration of the system is optional.

The ABB 4600 analyzer series sets a new benchmark in affordability and

security for the high temperature market. The series are available in wall

mounted configurations or in panel mounted (1/4DIN) configurations,

making them a flexible, economical solution for high temperature furnaces

and boilers. Combining alarm relays and a 4-20 mA output,

the units represent ABB’s most cost effective solution for oxygen

measurement, with ZGP2 probes.

4681 and 4686 Zirconium Oxygen Analyzers

AnalyzeIT

FirstFacts

� NEMA 4X

� 4-20 mA output

� Two-relay alarm contacts

� Built-in diagnostics

FirstFacts

� IP55

� 4-20 mA output

� Multiple outputs

� Multiple ranges

� Auto-Calibration

ZDT Series Zirconia Oxygen Analyzer

FirstFacts

� Cost effective solution

- for low temperature applications

- for high temperature applications

� NEMA 4X/IP66 protection

� User programmable

� Comprehensive diagnostics facility with in-built software protection

� Linear or logarithmic ranges

� English, French, German and Spanishsoftware

� MCERTS certification with ZFG2 probes

� TÜV accreditation with ZFG2 probes

Mounting Plates and Adaptors

Oxygen Analysis

The SMA Smart Analyzer 90 provides measurement for oxygen only or for a combination of oxygen and

combustible gases. Its close-coupled extractive design consolidates sensor and electronics instrumentation

into a unified analyzer design, reducing both equipment purchases and maintenance needs.

To minimize difficulties associated with probe plugging in heavy particulate applications, the analyzer is

equipped with a patented hot gas sampling system, incremental filtering capability and an optional

probe blowback feature.

As a standard feature, the SMA Smart Analyzer 90 is approved by FM and CSA for Class 1, Division 2,

Groups B, C and D and for Class 2, Division 2, Groups

E, F and G locations. FM approved protection

is inherently provided against flashback into the duct,

thus eliminating the need for additional hardware in

applications where this feature is necessary.

SMA Smart Analyzer 90

FirstFacts

� Standard automatic calibration

� Patented hot gas sampling system

� Optional blowback solenoid valves

� Proven zirconium oxide oxygen sensor technology

� 20 ppm resolution combustibles sensor

� Built-in efficiency calculations

� Continuous diagnostics

� Configuration security

� Economically priced, field replaceable sensors

� Assorted probe designs for high and low temperatureapplications and high and low particulate applications

AnalyzeIT

All ABB Zirconia probes are supplied with a choice

of mountings.

If you have previously used another type of probe,

and want to upgrade to a new ABB probe on the

same mountings, we can provide flanges which are

compatible with those of many different

manufacturers.

However, if there is no existing mounting on the

flue boiler, an additional mounting plate can be

specified.

For 400mm (16ins) probes, a mounting plate

adaptor is also available.

ZDT Series Zirconia Oxygen Analyzer

FirstFacts

� Cost effective solution

- for low temperature applications

- for high temperature applications

� NEMA 4X/IP66 protection

� User programmable

� Comprehensive diagnostics facility with in-built software protection

� Linear or logarithmic ranges

� English, French, German and Spanishsoftware

� MCERTS certification with ZFG2 probes

� TÜV accreditation with ZFG2 probes

Mounting Plates and Adaptors

Oxygen Analysis

The SMA Smart Analyzer 90 provides measurement for oxygen only or for a combination of oxygen and

combustible gases. Its close-coupled extractive design consolidates sensor and electronics instrumentation

into a unified analyzer design, reducing both equipment purchases and maintenance needs.

To minimize difficulties associated with probe plugging in heavy particulate applications, the analyzer is

equipped with a patented hot gas sampling system, incremental filtering capability and an optional

probe blowback feature.

As a standard feature, the SMA Smart Analyzer 90 is approved by FM and CSA for Class 1, Division 2,

Groups B, C and D and for Class 2, Division 2, Groups

E, F and G locations. FM approved protection

is inherently provided against flashback into the duct,

thus eliminating the need for additional hardware in

applications where this feature is necessary.

SMA Smart Analyzer 90

FirstFacts

� Standard automatic calibration

� Patented hot gas sampling system

� Optional blowback solenoid valves

� Proven zirconium oxide oxygen sensor technology

� 20 ppm resolution combustibles sensor

� Built-in efficiency calculations

� Continuous diagnostics

� Configuration security

� Economically priced, field replaceable sensors

� Assorted probe designs for high and low temperatureapplications and high and low particulate applications

AnalyzeIT

All ABB Zirconia probes are supplied with a choice

of mountings.

If you have previously used another type of probe,

and want to upgrade to a new ABB probe on the

same mountings, we can provide flanges which are

compatible with those of many different

manufacturers.

However, if there is no existing mounting on the

flue boiler, an additional mounting plate can be

specified.

For 400mm (16ins) probes, a mounting plate

adaptor is also available.

Services Required

110/230V 50/60HzClean, dry instrument air regulated to

25-100mBar pressure.Ref.Air Supply Unit Model

003000241 (Regulator - Zone 1 use)

110/230V 50/60HzClean, dry instrument air regulated to 100-1000ml/min

Ref.Air Supply Unit Model003000240 (Pump - Safe Area Only)or 003000241 (Regulator Zone 1 use)

110/230V, 50/60HzClean, dry instrument air Zero + span gases

required for calibration of SMA Analyzer

110/230V 50/60HzInstrument air only required if regulator versions

of ZMT or Ref. Air Supply Unit 003000241 are selected.

Oxygen ProbeType

EXFG EExd IIB T3Tambs 55ºC (131ºF)

to CENELEC standardEN50018 & 50014

EXGP/ZGP2 simple device

SMA close-coupledextractive systems foroxygen only or dualsensor systems for

oxygen andcombustibles

equivalentFM, CSA, Class 1,

Div. 2, Groups B, C, D

Probe Type

Temperature Range

20ºC to 600ºC (68ºF to 1112ºF)

600ºC to 1250ºC (1112ºF to 2282ºF) (continuous)600ºC to 1400ºC (1112ºF to 2552ºF) (max)

20-600ºC (68-1112ºF)

Applications

Boilers, incinerators, etc.

Process heaters, fluid bed boilers, re-heat furnaces, non-carburising heat treatment processes.

Zone 1 Hazardous areas, boilers, burners, etc

Application

Zone IHazardous areas:petrochemical, pharmaceuticaland fertilizer plants.For boilers, burners, etc.20-600ºC (68 - 1112ºF)

Zone 1 Hazardous areas:refining, petrochemical,fertilizer, and pharmaceuticalplantsFor boilers, furnaces,burners:68ºF-3,000ºF (20ºC-1,649ºC)

Industrial boilers:oil, gas or P.F. firedUtility power boilers: oil, gas or P.F. firedRecovery boilersCement or lime kilnsIncinerators (low temperature)Shipboards boilers and inertgas generators.Aluminium annealing ovens Blast furnaces, coal mills,oxygen enrichment

Water vapour measurement onpaper machines, laminate andchipboard manufacture (etc)

Application with variance fromlow temperature area to hightemperature area

Soaking pits, re-heat furnaces,incinerators (high temperature),process heaters, fluid bedboilers, ore roasters, ceramics/ brick kiln, calcinaing furnaces

Non-carburising, reducingfurnace atmosphere, orereducing kilns

Zirconia Product Selector Chart

SMA1_1 60ºF to 1,200ºF (20ºC to 649ºC) Boilers and process heaters (oxygen only)

SMA2 _1 60ºF to 1,200ºF (20ºC to 649ºC) Boilers and process heaters (oxygen + combustibles)

SMA1_3 60ºF to 1,500ºF (20ºC to 816ºC) Boilers, heaters, furnaces (oxygen only)

SMA2_3 60ºF to 1,500ºF (20ºC to 816ºC) Boilers, heaters, furnaces (oxygen + combustibles)

SMA1_5 60ºF to 3,000ºF (20ºC to 1,649ºC) Furnaces and tunnel kilns (oxygen only)

SMA2_5 60ºF to 3,000ºF (20ºC to 1,649ºC) Furnaces and tunnel kilns (oxygen + combustibles)

AnalyzeIT

Auxiliary EquipmentRequired

4680/500 or4685/500 Safearea indicator

(Wall or Panel Mount)

Blowback solenoid, panelmount kits, adaptor flanges,

probe flange kit, optionaldual filters, instrument air

filters

For probe / transmittercable longer than 10m

use cables EXFG0194 andEXFG0195 to a maximum

of 120m

Bypass system

Ref. Air Supply Unit model003000240 (Pump) or003000241(Regulator)

Electronics

ZMT (Safe Area)

EXFGInterface Electronics

for Zone 1 hazardousareas EExd IIB T6

Tamb 55ºC

ZMT (Safe Area)

EXGPInterface Electronics

for Zone 1 hazardousareas

EExd IIB T6

ZMT or ZDT

Contact ABBfor advice

Demineralization Plant

Conductivity, silica, sodium and pH monitors

are used to detect ion exchange resin bed

exhaustion and multi-electrode conductivity is

used to control the concentrations of the acid

and alkalis used in the resin regeneration

process.

Steam Water Cycle

Conductivity, pH, dissolved oxygen, silica,

sodium, phosphate and hydrazine monitors,

depending on the chemistry regime, are

employed to ensure that the optimum

chemicals conditions are maintained within

the steam / water cycle.

Flue Gas De-Sulfurization Plant

pH is the key chemical parameter used to

control this process. ABB’s unique

multi-junction reference pH system is ideally

suited to this arduous duty.

Effluent Treatment Plant

pH is vital to ensure that the effluent

discharged from the plant is within the legal

limits.

Alternator Cooling System

Continuous monitoring of the gas

concentrations during start up, shut down

and normal running ensure safe and efficient

operation of hydrogen cooled alternators.

ABB’s comprehensive range of analytical instrumentation is widely used for controlling other key areas of the power plant

and are vital to its control, safety and long term efficiency. These include:

Services Required

110/230V 50/60HzClean, dry instrument air regulated to

25-100mBar pressure.Ref.Air Supply Unit Model

003000241 (Regulator - Zone 1 use)

110/230V 50/60HzClean, dry instrument air regulated to 100-1000ml/min

Ref.Air Supply Unit Model003000240 (Pump - Safe Area Only)or 003000241 (Regulator Zone 1 use)

110/230V 50/60HzInstrument air only required if regulator versions

of ZMT or Ref. Air Supply Unit 003000241 are selected.

Oxygen ProbeType

EXFG EExd IIB T3Tambs 55ºC (131ºF)

to CENELEC standardEN50018 & 50014

EXGP/ZGP2 simple device

Probe Type

Temperature Range

20ºC to 600ºC (68ºF to 1112ºF)

20-600ºC (68-1112ºF)

Applications

Boilers, incinerators, etc.

Process heaters, fluid bed boilers, re-heat furnaces, non-carburising heat treatment processes.

Zone 1 Hazardous areas, boilers, burners, etc

Application

Zone 1 Hazardous areas:refining, petrochemical,fertilizer, and pharmaceuticalplantsFor boilers, furnaces,burners:68ºF-3,000ºF (20ºC-1,649ºC)

Industrial boilers:oil, gas or P.F. firedUtility power boilers: oil, gas or P.F. firedRecovery boilersCement or lime kilnsIncinerators (low temperature)Shipboards boilers and inertgas generators.Aluminium annealing ovens Blast furnaces, coal mills,oxygen enrichment

Water vapour measurement onpaper machines, laminate andchipboard manufacture (etc)

Application with variance fromlow temperature area to hightemperature area

Soaking pits, re-heat furnaces,incinerators (high temperature),process heaters, fluid bedboilers, ore roasters, ceramics/ brick kiln, calcinaing furnaces

Non-carburising, reducingfurnace atmosphere, orereducing kilns

Zirconia Product Selector Chart

SMA1_1 60ºF to 1,200ºF (20ºC to 649ºC) Boilers and process heaters (oxygen only)

SMA2 _1 60ºF to 1,200ºF (20ºC to 649ºC) Boilers and process heaters (oxygen + combustibles)

SMA1_3 60ºF to 1,500ºF (20ºC to 816ºC) Boilers, heaters, furnaces (oxygen only)

SMA2_3 60ºF to 1,500ºF (20ºC to 816ºC) Boilers, heaters, furnaces (oxygen + combustibles)

SMA1_5 60ºF to 3,000ºF (20ºC to 1,649ºC) Furnaces and tunnel kilns (oxygen only)

SMA2_5 60ºF to 3,000ºF (20ºC to 1,649ºC) Furnaces and tunnel kilns (oxygen + combustibles)

AnalyzeIT

Auxiliary EquipmentRequired

filters

For probe / transmittercable longer than 10m

use cables EXFG0194 andEXFG0195 to a maximum

of 120m

Bypass system

Ref. Air Supply Unit model003000240 (Pump) or003000241(Regulator)

Electronics

ZMT (Safe Area)

EXFGInterface Electronics

for Zone 1 hazardousareas EExd IIB T6

Tamb 55ºC

ZMT (Safe Area)

EXGPInterface Electronics

for Zone 1 hazardousareas

EExd IIB T6

ZMT or ZDT

Contact ABBfor advice

Demineralization Plant

Conductivity, silica, sodium and pH monitors

are used to detect ion exchange resin bed

exhaustion and multi-electrode conductivity is

used to control the concentrations of the acid

and alkalis used in the resin regeneration

process.

Steam Water Cycle

Conductivity, pH, dissolved oxygen, silica,

sodium, phosphate and hydrazine monitors,

depending on the chemistry regime, are

employed to ensure that the optimum

chemicals conditions are maintained within

the steam / water cycle.

Flue Gas De-Sulfurization Plant

pH is the key chemical parameter used to

control this process. ABB’s unique

multi-junction reference pH system is ideally

suited to this arduous duty.

Effluent Treatment Plant

pH is vital to ensure that the effluent

discharged from the plant is within the legal

limits.

Alternator Cooling System

Continuous monitoring of the gas

concentrations during start up, shut down

and normal running ensure safe and efficient

operation of hydrogen cooled alternators.

ABB’s comprehensive range of analytical instrumentation is widely used for controlling other key areas of the power plant

and are vital to its control, safety and long term efficiency. These include:

AnalyzeIT

water analysis

oxygen analysis

ABB Inc

Tel: +1 215 674 6000

Fax: +1 215 674 7183

AnalyzeIT

ABB Limited

Tel: +44 (0) 1453 826 661

Fax: +44 (0) 1453 827 856

AnalyzeIT

TÜV 936/803006 and 936/809001/A

ISO 9001UK

Cert. No. Q05907

ISO 14001UK

Cert. No. EMS 40882

www.abb.com

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