Ferramientas Motor

Air Induction 3-1Bendix Air Compressor Test Kit 261-0940 3-4Cartridge Checking Fixture FT1781 3-8Diesel Particulate Filter Ash Cleaning Tool 319-2189 3-6Differential Pressure Gauge 152-2067 3-1Differential Pressure Regulator Testing

and Reconditioning Apparatus 3-7Fabricated Tools for Installing Turbine Shaft Seal Rings

in Turbochargers 3-4Gauge Group 6V-7060 3-8High Temperature Sealer 2P-2333 3-9Pressurizing Group FT1984 3-1Puller Plate FT2229 3-5Puller Plate FT2800 3-5Slotted Socket 329-5928 3-9Snap Ring Pliers 1U-5429 3-3Turbine Holder FT2299 3-5Turbine Shaft TPS57 Turbocharger Socket 180-5286 3-5Turbocharger Cartridge (TPS57) Mounting

Plate Assembly FT2685 3-6Turbocharger Test Stand FT1782 3-8Turbocharging Reconditioning Tools 3-1

Driver Tool FT0174 3-3Fixture Adapter FT0168 3-2Fixture Adapter FT0808 3-3Fixture Assembly and Turbine Holders 9S-6343 3-2Insert Removal Tool FT0623 3-3Modified Fixture FT0165 3-2Ring Expander Sleeve FT0175 3-2Spacer Block FT0626 3-3Support Screw FT0170 3-2Turbocharger Fixture Adapter FT1354 3-3Turbocharger Fixture Group 9S-6363 3-2

Wastegate Tool Kit 215-2592 3-4Wrench (122 mm throat) 143-9731 3-9Wrench (30 mm throat) 143-9730 3-9

Cooling System 3-10Air Wand 307-6728 3-11Angle Bracket FT3045 3-21Blade Reversing Tool 2S-9528 3-12Cooling System Tester 259-6237 3-15Disassembly and Assembly Tooling

for 200 Rockford Fan Clutch 3-13Fabricated Tools for Reconditioning

and Testing 3208 Engine Water Pumps 3-16Fabricated Tools for Reconditioning

and Testing 3400 Series Engine Water Pumps 3-16Fixture FT1783 3-15Holding Fixture Assembly FT3044 3-10Holding Fixture 248-3311 3-17Holding Fixture FT2554 3-10Impeller Installers 3-16Impeller Nut Spanner 193-8100 3-17Installer FT1377 3-12Lift Bracket Assembly 178-3704 3-10Locknut Spanner Wrench 2P-2317 3-19Locknut Spanner Wrench 9U-6626 3-19Mounting Bar 125-5597 3-21Mounting Bar 169-4309 3-21Mounting Bar 237-9608 3-21Nozzle FT2978 3-12Pressure Probe 164-2192 3-19Pressurizing Pump 9S-8140 3-14Pump Seal Installer 9U-6944 3-15Radiator Fin Comb 208-1350 3-10Seal Case Removal Tool FT0200 3-15Seal Driver 5P-9722 3-15Seal Guide 1U-9582 3-19Seal Guide 6V-6159 3-15Seal Installer 172-5711 3-17

Seal Installer 183-4028 3-18Seal Installer 221-8647 3-20Seal Installer 323-3526 3-18Seal Installer 9U-6627 3-19Slotted Socket 9U-5103 3-19Spanner Wrench Assembly 243-6532 3-14Spanner Wrench 248-3310 3-17Spline Wrench (14 Teeth) 193-8094 3-17Spring Compressor FT0203 3-14Temporary Strainers 3-20Thermometer Adapter FT0161 3-14Tooling for Variable Speed Fan Clutch

on Off-Highway Trucks 3-13Tooling for Variable Speed Fan Clutch on Trucks 3-12Twist-lock Coupler 240-9588 3-11Water Pump Seal Installation Tools 3-17Water Pump Seal Installer 135-7629 3-18Water Pump Seal Installer 9U-6956 3-20Water Pump Seal Installers 3-18

Crankshaft, Main Bearings and Flywheel 3-223500 Engine Main Bearing Cap Removal/

Installation Tool 3-37Adapter FT0915 3-23Alignment Group 9U-6200 3-32Alignment Tool 4C-5501 3-32Bearing Cap Tools 3-36Bearing Removal and Installation Tools 3-38Bolt FT1896 3-25Bolt FT1907 3-38Bracket Assembly FT1341 3-25BrakeSaver Rotor Support 5P-8718 3-25Cat C6.6 Engine / Perkins Vista D Engine Tools 3-34Chip Deflector FT1120 3-23Cold Solvent Tank FT1587 3-24Crank Gear Puller 137-7293 3-22Crankshaft Distortion Gauge 155-8795 3-30Crankshaft Gear Installation Tools 3-22Crankshaft Main Bearing Removal Tool Group FT1794 3-37Crankshaft Oil Seal Installers 3-33Crankshaft Seal and Wear Sleeve Installation Tools

(Silicone and Hydrodynamic) 3-27Crankshaft Seal Installer FT2794 3-31Crankshaft Support Group 5P-8637 3-25Dimensions to Modify 1P-2321 Puller Assembly FT0884 3-39Distorter Adapter 1U-7325 3-31Distorter Adapter 6V-3143 3-31Distorter Ring 4C-4869 3-30Distorter 5P-7409 3-31Drill Fixture FT1104 3-23Driver Body FT0101 3-39Driver Body FT0102 3-39Driver Body FT0106 3-39Driver Body FT0107 3-40Driver Body FT0807 3-40Driver Body FT0885 3-40Driver Handle FT0108 3-39Driver FT0143 3-42Drivers 3-42Flywheel Guide Pin 9U-7994 3-26Flywheel Lifter 8F-4423 3-25Front Seal Installer Group 9U-6180 3-34Front Seal Installer 1U-7430 3-33Guide Bolts FT1342 3-24Guide Stud FT2712 3-26Handle FT0144 3-42Handle FT1857 3-38Installer Group 9U-6170 3-30Installer Group 9U-6210 3-34Installer 1U-8585 3-31Installer FT2632 3-22Locator 4C-6375 3-35

Engine Tools

Dealer Service Tools 2009

Pilot FT0125 3-31Plug FT1895 3-25PTO Oil Seal Installer 193-0233 3-29Puller Adapter FT1033 3-23Puller Plate 5P-3546 3-23Puller Plate FT1576 3-24Push Plate FT0105 3-40Pusher Plate FT1206 3-39Rear Oil Seal Installer 127-1591 3-35Rear Seal Installer Group 1U-7598 3-33Rear Seal Installer Group 9U-6205 3-34Repair Sleeve 171-7212 3-41Seal and Wear Sleeve Installer 9U-5114 3-33Seal Installer Ring FT2806 3-32Seal Installer Tools 3-35Seal Removal Tool 278-2636 3-35Sleeve FT0126 3-32Sleeve FT1410 3-22Sleeves 3-42Socket 9U-6942 3-37Spanner Wrench Assembly 284-5266 3-37Special Bolt FT2711 3-26Support FT1843 3-38Thread Repair Kits 3-36Wear Sleeve and Seal Installer 5P-3022 3-26Wear Sleeve Distorter Group 5P-7318 3-30Wear Sleeve Installers 3-29Wear Sleeves and Drivers 3-41

Cylinder Block and Liners 3-43Adapter Plates for 7F-1857 Puller 3-53Alignment Gauge FT2736 3-57Block Pressure Test Group FT1855 3-43Bridge Group 1U-9897 3-57Chamfering Group 1P-3565 3-44Compression Test Kit 9U-6274 3-43Counterbore Tool Group 159-9404 3-49Counterbore Tool Group 9U-7990 3-48Cylinder Head Stress Plate 142-2285 3-45Cylinder Head Stress Plates 3-45Cylinder Liner Holding Fixture FT1283 3-58Cylinder Liner Installer Group 2P-8260 3-54Cylinder Liner Puller Group 5P-3570 3-52Cylinder Liner Puller Plates and Leg 3-55Cylinder Liner Puller 5P-8665 3-52Cylinder Liner Storage Cabinet FT1561 3-59Cylinder Pack Puller Group 129-6675 3-55Cylinder Pack Puller 1U-9593 3-57Cylinder Pack Pullers 3-54Cylinder Pressure Tool Kit (Gas Engines) 193-5859 3-43Deck Checking Tool Assembly 6V-7840 3-51Depth Gauge Assembly 9U-7993 3-49Driver 6V-7772 3-57Drivers 3-57Honing Tool Group 5P-8595 3-58Leg Assembly 299-5231 3-51Light Table FT1711 3-58Line Boring Tool Group 1P-4000 3-49Liner Honing Machine FT1528 3-59Liner Projection Tool Group 8T-0455 3-53Liner Puller 7F-1857 3-53Micrometer Holder FT1481 3-51Piston Cooling Jet Alignment Tool Group 5P-8709 3-56Plate Pullers 3-44Plate FT1543 3-54Puller Plate 9U-6142 3-45Ridge Reamer 8S-2269 3-44Riser Plate Group 9U-7988 3-47Seal Installer 198-9113 3-58Socket 1U-6319 3-57Stop Collar Assembly FT1482 3-50Stress Plate Group 4C-4377 3-45

Tools for Reconditioning Cylinder Block Counterbores 3-46Tub Assembly FT1524 3-59

Cylinder Head, Valves and Cam Followers 3-59Adapter Assembly 9U-6144 3-67Air Connector 9U-6145 3-68Bottom Swage 4C-6591 3-90Bridge Dowel Repair Tool Group 5P-7333 3-80Cam Follower Tool Group 5P-7433 3-80Compression Adapter 268-1971 3-68Compressor Group 8T-2660 3-72Cylinder Condition Analysis Tools 3-98Cylinder Head (or Hydraulic Cylinder) Storage Rack FT0869 3-94Cylinder Head Component Parts Rack FT0868 3-95Cylinder Head Lifting Hook Assembly 185-5321 3-83Cylinder Head Repair Bench FT0806 3-95Cylinder Head Stand Group 8S-6691 3-83Dowel Drivers 3-80Drive-In Precombustion Chamber Tools 3-92Exhaust Driver Plate 9U-6177 3-76Exhaust Stud and Bolt Removal Tool Group 188-3922 3-96Fabricated Tools for Batch Processing Cylinder Heads 3-97Feeler Gauge (C15) 228-3610 3-70Fuel Valve Adapter Wrench 5P-0961 3-93Glow Plug Tools 3-93Glow Plug Wrench 5S-0276 3-93Guide and Insert Tool Group 1U-6685 3-63Guide Bolt 9U-6238 3-83Guide Bushing (Large) 4C-8714 3-89Guide Bushing (Small) 4C-8715 3-89Guide Collar (Swirl) 124-9057 3-61Guide Collar 4C-6370 3-64Guide Collar 9U-6460 3-64Guide Collar 9U-6954 3-61Guide Manifold 165-4638 3-84Head Guide Pin 9U-7995 3-98Head Lifting Bracket 1U-8264 3-84Head Lifting Bracket 209-1368 3-85Hook Assembly 199-1418 3-83Injector Bore Gauge 164-5924 3-89Injector Brush 312-3204 3-90Injector Seating Tool Group 173-1530 3-88Injector Sleeves Tool Group 169-3374 3-91Injector Spring Compressor 6V-4062 3-67Injector Tool Group 9U-6891 3-90Injector Wrench (3408 and 3412 HEUI) 111-5051 3-89Inserts 3-96Installation Guide Collar 9U-6137 3-64Installer Group 3P-2243 3-80Lash Gauge (C13) 235-0032 3-70Lever Assembly FT1322 3-94Lifting Bracket Assemblies 3-82Lifting Bracket Assembly 185-3145 3-85Lifting Bracket 5P-3021 3-84Lifting Bracket 5P-8700 3-84Pilot Adapters FT1766 3-97Pneumatic Valve Spring Compressor 5S-1330 3-66Precombustion Chamber Tool Group 5F-9217 3-92Precombustion Chamber Wrench 5P-0125 3-93Precombustion Chamber Wrench 8S-0225 3-93Puller Group (HEUI) 131-3921 3-89Push Rod Holder 146-2597 3-81Reaction Sleeve 9U-5671 3-89Reamer Head 131-8362 3-87Reamer Shims 170-9227 3-88Rocker Arm Bearing Installation Tools 3-80Roller Expander 121-2920 3-87Screw-In Precombustion Chamber Tools 3-92Seal Ferrule Assembly Tool FT0117 3-95Service Tools for Jacobs Vehicle Systems (Jake Brake) 3-69Sleeve Jaw 139-0692 3-87Sleeve Remover Assembly 151-4832 3-87


Engine Tools

Sleeve Replacement Tools 3-85Socket 161-3440 3-93Spark Plug Seat Cleaner 154-9521 3-94Spark Plug Seat Cleaner 9U-7511 3-94Spring Compressor Group 241-0124 3-70Spring Seat Enlarger 6V-7028 3-97Spring Seat Guide 6V-7755 3-62Stop Collar 9U-6220 3-61Stud Removal Tool Group 6V-9050 3-96Support Bracket 5P-1762 3-95Swirl Valve Seat Driver Guide 125-6186 3-76Swirl Valve Seat Driver 125-6185 3-76Thread Insert Installation Tools 3-59Tool Group 194-2062 3-82Tool Group 1U-9654 3-63Tool Group 9U-6860 3-91Tube Brush 164-5927 3-89Vacuum Tester FT1741 3-79Valve Guide Collar 149-4008 3-61Valve Guide Driver 157-3722 3-61Valve Guide Driver 4C-6366 3-64Valve Guide Drivers and Bushings 3-60Valve Guide Gauge Group 5P-3536 3-66Valve Guide Gauges 3-66Valve Guide Honing Group 1P-7451 3-65Valve Guide Installer 275-2423 3-62Valve Guide Knurling Group 5P-5170 3-65Valve Guide Ream and Hone Tools 3-65Valve Guide Removal and Installation Tool FT1565 3-62Valve Guide Seal Remover 4C-8134 3-64Valve Guide Tool Kit 6V-7770 3-62Valve Keeper Inserter 5S-1322 3-73Valve Lash Setting Tool 3-82Valve Lash Setting Tools 3-81Valve Recession Tool Kit 148-2997 3-79Valve Recession Tool Kit 155-1536 3-78Valve Recession Tool Kit 213-9285 3-78Valve Recession Tooling 3-79Valve Seal Installer 4C-6373 3-97Valve Seat and Valve Guide Tooling 3-75Valve Seat Depth Gauge 8T-0589 3-77Valve Seat Driver (HEUI) 132-4379 3-63Valve Seat Driver, Exhaust 4C-6372 3-74Valve Seat Driver, Inlet 4C-6371 3-74Valve Seat Driver 9U-6176 3-76Valve Seat Drivers 3-76Valve Seat Drivers 3-77Valve Seat Extractor Tool Group 166-7441 3-73Valve Seat Extractors 3-74Valve Seat Insert Puller Group 9S-3080 3-74Valve Seat Insert Shrinker FT1767 3-77Valve Seat Installer 149-6115 3-63Valve Seat Puller Group 130-1449 3-75Valve Spring Assembly 276-1221 3-72Valve Spring Compressor Group for 3176 Engine 3-71Valve Spring Compressor Group for 3406E Engine 3-71Valve Spring Compressor Group for C13 Engine 3-71Valve Spring Compressor Group 1U-9347 3-68Valve Spring Compressor Group 7F-4292 3-67Valve Spring Compressor Group 9U-6195 3-72Valve Spring Compressor Group FT1886 3-70Valve Spring Compressor 1P-3527 3-67Valve Spring Compressor FT1566 3-70Valve Spring Tester 8S-2263 3-73Valve Stem Gauge 6V-0087 3-78

Electrical and Ignition Tools 3-98Alternator Pulley Tool Group 1P-2977 3-99Bearing Driver FT1031 3-98Bearing Insert FT0753 3-99Bearing Insert FT0754 3-99

Carrying Case and Accessories for Discontinued 8T-0900 Clamp-on Ammeter 3-101

Clamp On Ammeter 225-8266 3-101Driver Assembly 192-7039 3-101Indicator Bracket FT2449 3-101Installer Group 9U-7226 3-98Magneto Wrench FT2396 3-99Removal and Installation Tool FT1780 3-100Socket FT1697 3-99Spark Plug Adapter Wrench 1P-5559 3-99Spark Plug Driver Adapter Assembly 235-9751 3-100Spark Plug Gauge 9U-7516 3-100Spark Plug Wrench 2P-5481 3-99Terminal Removal and Installation Tool Assembly 176-7129 3-100Terminal Spanner Wrench 132-8263 3-100Wrench FT1696 3-99

Lube System 3-102Bit 201-2592 3-104Bushing Removal Tool Group 4C-6780 3-102Coupler Rework Fixture Group 246-4268 3-103Coupler 9S-9273 3-103Crankcase Oil Nozzle Assembly 126-7539 3-104Oil Filter Cutter Group 175-7546 3-102Oil Pump and Pan Removal and Installation Tool FT0977 3-103Plug 9S-9274 3-103Spin-on Oil Filter Cutter 4C-5084 3-102Transmission Oil Nozzle Assembly 126-7538 3-104

Engine Test Tools 3-104Cooling Tower Group FT0790 3-105Dynamometer Adapter Storage Rack FT0949 3-104Dynamometer Testing Aftercooler FT1438 3-108Dynamometer Testing Facilities 3-108Engine Repair Indicator Kit 4C-3502 3-109Flywheel Adapters for Dynamometer Testing 3-105Hose Hanger FT0941 3-104Marine Tool Kit (Not Serviced) 195-0875 3-111Repair Stand Bracket 173-5533 3-110Scale 1U-8835 3-109Tool Group (Valve Spring and Injector Sleeve) 333-0758 3-111Tool Kit, 3406E Engine 9U-7530 3-110Tool Kit, C-9 Engine 196-3165 3-110Water Line Adapter FT0940 3-104Water Line Adapter FT1003 3-108

Fuel System Test Tools 3-112Access Cover, AVM FT2620 3-112Adapter 4C-9309 3-136Adapter 5P-7448 3-132Air Supply and Test Group 4C-8740 3-129AVM 2-PC Fuel Injection Equipment Test Stand 158-2262 3-113Basic Mounting/Setup Group (Not Serviced) 136-8330 3-120Calibration Fluid and Diesel Fuel Test Kit 9U-7840 3-120Calibration Fluid 3-117Calibration Fluid 3-119Extension Tube 1U-8857 3-133Extension FT1384 3-133FIETS Nozzle Block and Lines 3-116Filter Block to Metering Unit Tubing FT2643 3-112Forcing Screw Assembly FT1979 3-137Fuel Collector 8S-2270 3-133Fuel Injection Tube Assemblies 3-118Fuel Ratio Control Adjusting and Synchronizing Wrench 159-1783 3-136Fuel System Tools 3-136Governor Adjust Tool Group (Not Serviced) 1U-9087 3-134Governor Calibration Bench 1U-7326 3-134Governor Disassembly and Assembly Tool

Group (Discontinued) 1U-9088 3-134Governor Drive Group 4C-6907 3-129Governor Torque Arm 1U-9361 3-131Hartridge Fuel Injection Equipment Test Stands 3-116

Injection Pump Off-Engine Disassembly, Assembly, and Bench Test 3-127

Injector Sleeve 6V-4172 3-131Line Assembly FT1743 3-133Master Nozzle Group 9U-6705 3-118Mounting Drive Group (Not Serviced) 135-2916 3-122NEHS0594 Using TMI for Finding Injection

Pump Off Engine Test Specifications 3-119Nozzle Block to Filter Block Tubing FT2642 3-112Nozzle Tester Group 5P-4150 3-132Pressure Gauges 3-119Repair Kit 1U-9578 3-132Storage Bags 3-118Test Stand, 208/240 V 6V-7900 3-116Test Stand, 380/420 V 1U-8213 3-116Test Stand, 440/480 V 1U-8212 3-116Tester 1U-6661 3-131Tool Group, 3161 Governor Torque Control 4C-6100 3-130Tube Assemblies 3-133Wrench 148-3605 3-136Zexel and Nippondenso Fuel Pump

and Governor Disassemble and Assemble Tools 3-124Zexel and Nippondenso Fuel Pump

and Governor Test and Adjust Tools 3-125

Fuel System Repair and Adjust 3-137Adapter Assembly FT0960 3-157Adapter 208-9388 3-140Air Regulator Assembly 5P-2413 3-171Air Test Kit FT1906 3-172Alignment Pin FT1525 3-163Applicator 4C-4354 3-173Assembly Fixture FT1820 3-172Backup Ring Installer 149-2956 3-165Barring Device 279-3473 3-142Barring Group 329-3831 3-142Bearing Driver 5P-6218 3-156Bit 6V-4163 3-162Body Group 6V-4069 3-160Bolt Remover Kit 171-1085 3-176Bolt Remover 173-9774 3-176Bolt FT1632 3-161Calibration Tools 3-162Cap 5F-2807 3-144Check Valve Installer 6V-6169 3-174Cleaning Tool Group 8S-2245 3-144Cleaning Tray 6V-6188 3-165Collet Extensions 3-167Compressor Group 6V-7050 3-152Crankshaft Turning Group 299-9126 3-141Crankshaft Turning Tool 9U-6198 3-143Decal for 1P-7410 Degree Wheel 3-155Digital Dial Indicator 1U-8869 3-175Driver 6V-4164 3-162Driver 6V-4824 3-157Driver FT1069 3-174Driver FT1698 3-163Engine Timing Indicator Group 8T-5246 3-138Engine Turning Gear 5P-7305 3-143Engine Turning Group 285-5989 3-141Engine Turning Tool 208-0888 3-143Extractor 5P-6229 3-145Fabricated Tools for Reconditioning

3208 Engine Fuel Systems 3-164Filter Strap Wrench 185-3630 3-175Fixture Group 6V-4830 3-164Fixture Group 6V-7870 3-154Fixture 5P-6217 3-156Fixture FT1526 3-163Fuel Flow Tube 2P-8278 3-174

Fuel Injection Pump Extractors 3-151Fuel Injection Valve Nut Removal Tools 3-145Fuel Injection Valve Orifice Cleaning Tool Group 5B-1401 3-144Fuel Nozzle Holder FT1663 3-146Fuel Setting Tool Group 5P-6577 3-162Fuel Spanner 157-3719 3-141Fuel System and Governor Tool Group, 3114-3116 223-2454 3-169Fuel Transfer Pump Assembly Tools 3-174Gas Regulator Cap Assembly FT2613 3-151Gas Regulator Setting Tool Group 8T-5160 3-150Gear Shaft Housing Assembly 5P-7306 3-143Governor Adjusting Tool Group 8T-3222 3-173Governor and Fuel Injection Adjusting Tool Group 1U-6680 3-170Guide 6V-7025 3-149Hook 6V-7942 3-157Idle Adjustment Locknut Wrench 171-1089 3-176In-line Flow Sight 9U-6872 3-174Injector Height Setting Gauge 9U-7227 3-148Injector Installation and Removal Tooling 3-166Injector Puller Connector 9U-6278 3-147Lapping Compound 6V-7151 3-168Lapping Plates 6V-6999 3-168Nozzle Adapter FT1533 3-145Nozzle Puller Assembly 4C-8175 3-147Nozzle Puller Group 1U-8780 3-148Nozzle Puller Group 6V-4054 3-145Nozzle Puller Group 6V-4061 3-145Nozzle Puller Group 6V-6980 3-146Nozzle Puller Group 6V-6981 3-147Nozzle Puller Group 6V-7020 3-146Nozzle Retainer Spanner Wrench 134-2570 3-148Off-Engine Lifter Setting Tool Group 6V-4180 3-152Offset Wrench 1U-9563 3-171Oil Shield FT2532 3-160Overfueling Spring Compressor 6V-7941 3-157Overhaul Tools for 144-0835 High-Pressure Pump 3-176Piston Seal Guide 6V-9052 3-172Piston Seal Guide 6V-9072 3-172Plate 1U-9395 3-168Plate 6V-4825 3-157Plate FT1585 3-172Plug 2F-2990 3-144Pressure/Vacuum Pump Group 195-0761 3-171Protractor Assembly 1P-2385 3-174Puller Group 6V-6976 3-146Puller Group 9S-8520 3-154Pump Housing Stand FT1251 3-156Pump Timing Tool Group 338-1054 3-141Rack Position Group (3400 PEEC) 9U-5295 3-150Rack Position Tool Group 6V-9128 3-158Rack Position Tool Group 9S-0228 3-159Rack Positioning Assembly 9U-5296 3-158Rack Preload Assembly (3400 PEEC) 9U-5292 3-150Rack Set Tool 158-8665 3-158Rack Setting Gauge 7S-7113 3-157Reamer Assembly 6V-4089 3-144Reamer 8T-5223 3-173Reaming Tool Group 5P-3516 3-161Removal Tool 180-0186 3-165Removal Tool 192-5092 3-165Removal Tool 250-6092 3-166Rethreading Die 318-6237 3-156Ring Expander 8T-3226 3-173Seal Protector 149-2955 3-165Seal Remover 9U-5129 3-171Sleeve Metering Calibration Tool Group 3P-2200 3-161Sleeve Metering Calibration Tool Group 6V-4141 3-164Sleeve Metering Field Service Tool Group 5P-4203 3-160Socket 178-8615 3-143Socket 1U-8701 3-168Sockets for Special Applications 3-155Solenoid Spanner Wrench 159-0271 3-172


Engine Tools

Spacer Sleeve 187-0482 3-148Special Sockets for Fast Fill Fuel System Adapters 3-175Spring Compressor 9U-5692 3-156Timing Adapter Pin 268-1966 3-140Timing Advance Holding Tool 4C-9287 3-139Timing Decal 2P-8256 3-138Timing Fixture Group 9U-6188 3-140Timing Fixture Plates 3-137Timing Gauge 192-3331 3-141Timing Pin 127-1069 3-139Timing Pin 136-4632 3-140Timing Pin 208-9387 3-140Timing Pin 220-2793 3-140Timing Pin FT0887 3-154Timing Pins 3-155Timing Plate 5P-0950 3-139Timing Setting Tools 3-139Timing Tool Group 9U-5132 3-167Tip Driver 6V-4822 3-165Tip Tester Adapter Group 6V-4808 3-166Tool Group 3406 PEEC Engines 9U-5219 3-149Tool Group, 3408 PEEC, and 3412 PEEC 9U-5127 3-149Tool Group 6V-6070 3-159Tools for 3406B Engine Fuel Nozzle

and Fuel Nozzle Adapter 3-147Tools for Accessory Drive Gear 3-154Tools for Rotating Crankshaft 3-142Tools for Rotating Crankshaft 3-143Torque Adapter 4C-9874 3-138Torque Adapter 6V-6175 3-138Torque Screw Locknut Wrench 171-1088 3-176Vacuum Fuel Cap FT2650 3-175Wrench 1U-9725 3-148

Pistons, Rings and Connecting Rods 3-177Bushing Adapter 4C-9750 3-185Compressor Group 1U-7616 3-179Compressor 1U-6684 3-180Expander 1U-6683 3-180Expanding Segment Group (1.1) 9U-5948 3-181Fabricated Tools for Use in Reconditioning Piston

and Connecting Rod Assemblies 3-185Gauge Group 1U-6431 3-177Gauge FT1022 3-178Induction Bearing Heaters and Ring Heater 3-186Pin Bushing Adapter 1U-6242 3-183Pin Bushing Adapter 1U-9032 3-183Pin Bushing Adapter 4C-8725 3-184Pin Mandrel, Bushing In 9U-5918 3-181Pin Mandrel, Bushing Out 9U-5917 3-181Piston Pin Installer FT2984 3-180Piston Pin Installer FT2985 3-180Piston Ring Compressors 3-179Piston Ring Expanders 3-179Piston Ring Groove Gauge Groups 3-178Piston Ring Groove Gauge 5P-3519 3-177Piston Ring Groove Gauge 9U-5931 3-177Piston Ring Groove Gauges 3-178Piston Storage Cabinet and Connecting Rod Assembly FT1571 3-185Push Adapter 1U-6243 3-183Push Adapter 1U-9034 3-183Push Adapter 4C-8727 3-184Push Adapter 4C-9749 3-185Reconditioning Connecting Rod Tools 3-184Ring Compressor Group 255-8897 3-179Ring Expander 4C-3601 3-180Rod Locating Group 9U-5945 3-181Slide Hammer Adapter FT1888 3-184Snap Ring Pliers 139-9039 3-184Spacer 1U-6244 3-183Spacer 1U-9033 3-183

Spacer 4C-8726 3-184Spacer 4C-9751 3-185Tools for Connecting Rod Pin Bearing Removal

and Installation 3-182Tools for Removing and Installing

Tapered Connecting Rod Bearings 3-182

Camshaft and Timing Gear Tools 3-187Adapter Group 1P-5545 3-190Adapter 6V-4869 3-190Adjustable Idler Assembly 9U-7255 3-196Air Compressor Gear Holder 132-5451 3-195Alignment Tool FT2781 3-197Cam Tool Group 177-8003 3-189Camshaft Alignment Pilot Assembly 131-1525 3-187Camshaft Alignment Sleeve FT0751 3-187Camshaft Bearing Installation and Removal Group 8S-2241 3-190Camshaft Bearing Removal and Installation Tools 3-192Camshaft Bearing Remove/Install Tools 3-191Camshaft Bearing Tool Group 6V-4077 3-191Camshaft Guide Assembly 125-0201 3-189Camshaft Installation Tools 3-187Camshaft Pilot 125-0200 3-188Camshaft Plates, Pilots, and Sleeves 3-192Camshaft Removal and Installation Tools 3-188Camshaft Removal and Installation Tools 3-189Camshaft Retainer 132-3904 3-192Gear Installation Tools 3-193Gear Removal Plate 8F-3672 3-194Guide Bolt 9U-6896 3-194Idler Shaft Removal Group 9U-6148 3-197Idler Shaft Retrofit Tool Group 4C-9991 3-196Indicator Bracket 9U-7324 3-197Magnetic Lifter Holder 1U-7638 3-193Plug 6V-6174 3-190Puller Group 167-3834 3-194Puller Group 173-2021 3-193Puller Group 4C-5613 3-195Puller Group 8S-2264 3-195Puller Plate 5P-1666 3-190Sleeve 8S-8375 3-195Spacer Tube 5P-1667 3-190

Starting Systems 3-198Clutch Adjustment Tool FT0201 3-198Offset Socket FT3089 3-198Spanner Wrench 277-7088 3-198Starting Motor Adjusting Tool FT0625 3-198

Engine Lifting and Positioning 3-199Adapter Group 180-2877 3-204Bolt 9U-7847 3-205C175 Engine Rollover Plates 3-201Diesel Engine Repair Stand, 2722 kg (6000 lb) 1U-5750 3-202Engine Adapter FT2972 3-207Engine Lift Bracket FT2792 3-208Engine Rebuild Stand 6V-0097 3-199Engine Stand Adapter Assembly 171-4660 3-200Engine Stand Adapter FT1858 3-201Engine Stand, 1000 lb 1U-9352 3-202Engine Tilting Group 8F-2550 3-206Foot Plate 206-0030 3-203Jib Crane FT0864 3-205Ladder FT0962 3-208Large Engine Roll-Over Stand 4C-9832 3-199Motor Grader Rear Engine Support Groups 3-208Mount Bracket Assembly 179-9562 3-205Mount Bracket Group 1U-6238 3-201Mounting Bracket Group 179-9561 3-204Mounting Group FT1032 3-205Repair Bracket Assembly 173-5533 3-204Transmission Support Assembly FT2942 3-203

3600 Engine Tools 3-209ABB Turbocharger Tool Kit (TPL61) 195-8104 3-233Basic Tool Group 9U-5105 3-215

Camshaft Bearing Tool Group, 3600 Engines (Part of 9U-5105 Group) 8T-0970 3-219

Camshaft Bearing Tool Group, 3618 Engines (Not Part of 9U-5105 Group) 156-7155 3-219

Camshaft Segment Support Group (Part of 9U-5105 Group) 8T-3029 3-218

Camshaft Torque Extension (Part of 9U-5105 and 9U-5106 Groups) 9U-5932 3-218

Cylinder Installation Tool Group (Part of 9U-5105 Group) 235-0632 3-222

Cylinder Liner Spacer Assembly (Part of 9U-5105 Group) 191-1135 3-223

Damper Guide Pin (Part of 9U-5105 Group) 1U-9392 3-223Damper Guide Pin (Part of 9U-5105 Group) 1U-9393 3-223Damper Guide Pin (Part of 9U-5105 Group) 4C-9426 3-223Flywheel Guide Pin (Part of 9U-5105 Group) 8T-0914 3-223Fuel Drain Tray Assembly (Part of 9U-5105 Group) 4C-6173 3-216Guide Group (Part of 9U-5105 Group) 4C-6357 3-221Guide, Piston Pin (Part of 9U-5105 Group) 1U-8692 3-221Handle Rod (Part of 9U-5105 Group) 126-6920 3-218Handling Tool Group (Part of 9U-5105 Group) 8T-0960 3-217Head Lifting Bracket (3600 In-line) 126-6919 3-218Head Lifting Bracket (3600 Vee) 126-6918 3-218Idler Gear Wrench (Part of 9U-5105 Group) 4C-9451 3-216Idler Gear Wrench (Part of 9U-5105 Group) 4C-9452 3-216Internal Pliers Assembly (Part of 9U-5105 Group) 136-1452 3-221Main Bearing Driver (Part of 9U-5105 Group) 134-0932 3-220Oil Drain Tool Group (Part of 9U-5105 Group) 1U-9824 3-216Phoenix Screwdriver (Part of 9U-5105 Group) 9U-6461 3-217Piston Support Group, (Part of 9U-5105) 145-5190 3-220Puller Group (Part of 9U-5105 Group) 8T-0890 3-217Rod Guide Group (Part of 9U-5105 Group) 8T-3022 3-220Shank-Hex (Part of 9U-5105 Group) 4C-9818 3-222Snap Ring Retainer (Part of 9U-5105 Group) 9U-5981 3-222Universal Joint (Part of 9U-5105 Group) 4C-9819 3-222Water Pump Seal Driver (Part of 9U-5105 Group) 8T-3034 3-215

Bridge Dowel Gauge 130-2534 3-212Camshaft Separation Assembly 156-7159 3-229Check Valve (Dummy) 143-8997 3-227Cleaning Kit 145-0316 3-230Cylinder Head Stud Socket Assembly 184-3131 3-211Cylinder Liner Spacer Assembly 191-1135 3-226Cylinder Pressure Measuring Indicator Group, 3000 PSI 4C-6585 3-211Cylinder Tool Group 9U-6249 3-232Diesel Tool Group 9U-5106 3-224

Bolt (Part of 9U-5106 Group) 8T-3268 3-224Camshaft Torque Extension (Part of 9U-5105

and 9U-5106 Groups) 9U-5932 3-225Governor Torque Arm (Part of 9U-5106 Group) 1U-8795 3-225Liner Puller Group (Part of 9U-5106 Group) 6V-7073 3-224Timing and Fuel Setting Tool Group

(Part of 9U-5106 Group) 4C-6594 3-225Diesel Valve Seat Group 147-2285 3-227Distorter Block 121-7700 3-210Dowel Puller Group 1U-9570 3-212Governor Calibration Tool 4C-6583 3-227Head Repair Tool Group 9U-7522 3-231Hydraulic Pumps 3-235Injector Seat Cleaning Brush 130-6993 3-212Leak Down Check Tool 143-8995 3-227Lines Group 8T-3035 3-229Main Bearing Journal Cover Assembly 9U-5102 3-227Maintenance Tool Group 146-2726 3-226Overhaul Protection Kit 229-3639 3-213Piston Support 156-7160 3-229Prechamber Machining Tool Group (G3600) 187-6273 3-230Pressure Gauge 8T-0820 3-228

Pump Accessory Group 229-9453 3-235Pump Tool Group 9U-6250 3-232Ring Groove Gauges 3-213Rod Cap Guide (3618) 178-5063 3-229Safety Retainer Group 4C-9839 3-211Seal Installer Group 148-9704 3-231Seal Installer 1U-6241 3-210Socket 4C-6987 3-211Spark Ignited Tool Group 9U-5107 3-214

Cleaning Tool Group (part of 9U-5107 Group) 9U-5156 3-215Liner Puller Group (part of 9U-5107 Group) 4C-8568 3-214Piston Ring Compressor Group

(part of 9U-5107 Group) 4C-9043 3-214Ring Expander Group (part of 9U-5107 Group) 4C-8995 3-214

Stud Assembly 121-7705 3-210Stud Tensioner Tool Group 179-1904 3-234Stud Tensioner Tool Group 207-5034 3-228Stud Tensioner Tool Group 301-5215 3-235Support Tray Rail 160-4901 3-237Support Tray 160-0475 3-237Template Seal 151-8689 3-230Thread Repair Insert 128-5113 3-213Threaded Insert 133-1531 3-213Tool Group (NA297) 187-3703 3-233Turbocharger Blocking Tool 8T-9209 3-209Turbocharger Wash Group 137-7024 3-209Valve Guide Gauges 3-212Valve Lash Tool 4C-6593 3-210Valve Seat Driver 4C-8769 3-209Wear Sleeve Installer 200-5958 3-210Wrench Assembly - Isolator Stop Adjusting Tool (3618) 156-7162 3-230

Engine Tools


Caterpillar Inc. warrants all products sold, against defects in workmanshipor materials under normal use, for Six Months after date of purchase,unless otherwise stated.

ID: C66987T1

0

10

2030 4

0

INCHE

S OF W

ATER

MAGN

AHELI

C

CALIB

RATE

D FOR

VERT

ICAL P

OSITIO

N

MAX. P

RESS

URE 1

5 PSIG

Air Induction

FT1984 Pressurizing GroupSMCS Code: 1063-025, 1063-031, 1063-081Model: 3176, 3208, 3304B, 3306B, 3406BWarranty: None

Used to test air-to-air aftercoolers on 3306B and 3406B Truck Engines Aids in detecting defects in air-to-air aftercoolers Includes complete parts description and parts sourcing information

ReferenceSEHS8622, Special Instruction

ID: D00796T1

Accuracy 2% of full scale

Weight .51 kg (18 oz)

Range 0 - 101 cm (0 - 40 in) of water

Minor divisions 1.0

Temperature range (-6 to 60C) 20 to 140F

Maximum pressure 551 kPa (80 PSI)

Turbocharging Reconditioning ToolsSMCS Code: 1052-017Model: Multiple Engine ModelsWarranty: Six MonthsThe tools needed to service a particular turbocharger can be determined from the following charts.

ReferenceSMHS6854, Special Instruction


Engine Tools

Air Induction

Cooling System

Crankshaft, MainBearings and Flywheel

Cylinder Block and Liners

Cylinder Head, Valvesand Cam Followers

Electrical and Ignition Tools

Lube System

Engine Test Tools

Fuel System Test Tools

Fuel System Repair and Adjust

Pistons, Rings andConnecting Rods

Camshaft and TimingGear Tools

Starting Systems

Engine Lifting andPositioning

3600 Engine Tools

3-1

44A 4B V4HD 4MD F

Part No. Description 3LK 4C 4D V4MD 4ME 4HD E

FT0165 3 Fixture (Modified) X X X X X X X

FT0165 Fixture X X X X X X

FT0168 Adapter X X

FT0170 Support Screw X X X X X

FT0174 Driver Tool X X X X X

FT0175 Expander Sleeve X X X X X

FT0623 Removal Tool X X

FT0626 Spacer Block X X X X X

FT0745 Pliers, Modified X X X X X X

FT0808 Adapter X X X

9S-6363 1 Fixture Group X X X

9S-6343 2 Cartridge Fixture X X X1 9S-6363 replaced FT06212 9S-6343 replaced FT06223 FT0165 (Modified) replaces FT0165 Turbo Fixture

Manufacturer: AiResearch

Part No. Description T6 T12 T114 T18 T24 T3019 T04 TV81 TW81

FT0165 3 Fixture (Modified) X X X X X X X X X

FT0165 Fixture X X X X X X

FT0168 Adapter X X

FT0170 Support Screw X X X X X

FT0174 Driver Tool X X X X X X X X

FT0745 Pliers, Modified X X X X X X

FT0808 Adapter X

FT1354 Adapter X X

9S-6363 1 Fixture Group X X X

9S-6343 2 Cartridge Fixture X X X1 9S-6363 replaced FT06212 9S-6343 replaced FT06223 FT0165 (Modified) replaces FT0165 Turbo Fixture

152-2067 Differential Pressure GaugeSMCS Code: 1063-036Model: Multiple Engine ModelsWarranty: Six Months

Used to monitor aftercooler pressure drop in applications with crankcase fumes recirculation

Minimize risk of engine reliability problems Helps eliminate premature plugging

of aftercooler cores Increase service life of air cleaner Eliminates need for using two gauges Installs easily across air side of aftercooler core Measures differential pressure continuously,

regardless of fluctuation in system pressure For maximum accuracy, calibrate gauge in position used Magnahelic gauge with high pressure option

This article has changed since the printing of the 2009Dealer Service Tools Catalog.

ID: D00496T1

ID: C09503T1

ID: B22568T1

9S-6343 Fixture Assembly and Turbine Holders

Used to disassemble turbocharger rotating assemblies by positioning turbine wheel in 9S-6343 Fixture Assembly for removal of shaft nut

Contains sockets required to hold Schwitzer turbine wheels Set of 4 turbine holders available to hold AiResearch turbine wheels Frame of fixture retains holder in place

Item Part No. Description

1 9S-6343 Fixture Assembly

2 Turbine Holders (not serviced)

9S-6363 Turbocharger Fixture Group

Used for disassembly and assembly of current and non-current turbochargers

Mounting plate tilts 90 so turbochargers can be positioned vertically or horizontally

In either position, mounting plate can be rotated to 8 fixed positions in 360

FT0175 Ring Expander Sleeve

Used to service turbocharger (see chart)

FT0170 Support Screw

Used to service turbocharger (see chart)

ID: D00502T1

FT0165 Modified Fixture

Existing FT0165 Fixture can be modified according to boxed dimensions so that only one adapter is needed for disassembly and assembly of all turbochargers

Material: SAE1020 steel

ID: D00520T1

FT0168 Fixture Adapter

Used to service turbocharger (see chart) Material: SAE1020 steel


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems

Engine Lifting and Positioning

3600 Engine Tools

3-2

ID: D00508T1


ID: D01112T1

ID: D00532T1ID: D00538T1

ID: D00514T1

ID: D00526T1

FT0174 Driver Tool


FT0808 Fixture Adapter


FT1354 Turbocharger Fixture Adapter

Used with FT0165 Fixture for disassembly of AiResearch TV81 andTW81 Turbochargers


FT0626 Spacer Block


FT0623 Insert Removal Tool

Used to service turbocharger (see chart) Material: mild steel (bar)

brass or aluminum (bearing plate)


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-3

ID: C27081T1

1U-5429 Snap Ring PliersSMCS Code: 1256-015, 1256-016, 3071-015, 3071-016, 3167-015, 3167-017, 4120-015, 4120-016, 4120-017Model: Multiple Engine ModelsWarranty: Six Months

Used to remove snap rings from deep bores in turbocharger housings and other components Plier tips slightly off center to improve visibility Pins made from 1.04 mm (0.041 in) diameter piano wire

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-4

Engine Tools


Part No. Description Turbocharger Model

FT1785 Installer T12, 61, 81

FT1786 Installer T51



FT1789 Installer 4LE, LF, MF

FT1790 Installer 4 MD, HD, HF, ME, 5MF

ID: B67209T1

Fabricated Tools for Installing Turbine Shaft Seal Rings in TurbochargersSMCS Code: 1077-012Model: Multiple Engine ModelsWarranty: None

Special tools designed to assist serviceman when installing shaft seal rings in turbochargers Eliminate possibility of ring damage resulting from overexpansion

ID: D00547T1

261-0940 Bendix Air Compressor Test KitSMCS Code: 1803-035, 0701Model: All Caterpillar Truck Engines with Bendix Air CompressorEssential ToolWarranty: None - Considered a Consumable

Allows technician to accurately troubleshoot online air system on engine with Bendix Air Compressor

Service/Repair Parts


1 213-4269 Adapter

2 8C-3996 Setscrew

3 Hose, 6.35 mm (0.25 in) inside diameter (not included)

4 214-0788 Regulator

5 215-2648 Toggle Valve

6 215-2649 Connector

7 7B-0192 Cross Fitting

8 214-0787 Pressure Gauge

ID: C80495T1

215-2592 Wastegate Tool KitSMCS Code: 1050-036, 1081-036Model: C-15 EngineWarranty: Six Months

Used to test and adjust wastegate setting

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

FT2299 Turbine HolderSMCS Code: 105-017; 0702Model: Multiple Engine ModelsWarranty: None

Used for disassembly and assembly of turbocharger on 621E and 627E Scrapers Convenient tool for holding turbine wheel during removal and installation of impeller nut

References621E, Service Manual

627E, Service Manual

ID: C79892T1

ID: D00932T1

FT2800 Puller PlateSMCS Code: 1316-011Model: 3524B Engine in 797 Off-Highway TruckWarranty: None

Used to remove impeller from 199-5590 Water Pump Used with 1P-0820 Hydraulic Puller Group Material: SAE1020 steel

180-5286 Turbine Shaft TPS57 Turbocharger SocketSMCS Code: 1052-017, 0714Model: G3606 and G3612 EnginesEssential ToolWarranty: Six Months

Used to remove and install turbocharger shaft bearings Used with FT2685 Mounting Plate Socket threads onto shaft and pulls or pushes bearing Heat-treated for added durability Thread: M24 x 2 Square drive: 12 inch

ReferenceREHS0556, Special Instruction, Disassembly and Assembly of the Water Cooled TPS57 Turbocharger

3-5

Engine Tools


ID: D00927T1

FT2229 Puller PlateSMCS Code: 1316-011Model: 3406BWarranty: None

Required to remove impeller from water pump shaft on 3406B Engines (8S-2264 Puller Group, used to pull water pump impellers on 3406 Engines, cannot be used for this task on 3406B)

Designed to fit narrower bolt hole spacing on 3406B impellers

ID: D00802T1

ID: D02466T1

ID: C79859T1

319-2189 Diesel Particulate Filter Ash Cleaning ToolSMCS Code: 1054-070, 0680Model: Cat EnginesWarranty: Six Months

Cleaning process (patent pending) that utilizes pulsed air Fully automated computer-controlled process Pre-clean DPF check to verify that DPF can be cleaned Cleans all Caterpillar DPF sizes Self-cleaning feature to extend the cartridge filter life Full containment of ash for safe and easy disposal

ReferenceNEHS1034, 319-2189 DPF Cleaner Tool Operating Manual

Cleaning process1. Perform an Ash Service Regeneration

2. Remove the DPF from the vehicle and place it in the cleaning tool

3. Start the cleaning tool using the Caterpillar cleaning cycle

4. Re-install filter on the vehicle

5. Cat ET needs to be used to program the Engine ECM that an Ash Cleaning has been performed

Cleaning methodsThis tool and process is the preferred and most economical method for cleaning of DPFs.

More informationA brief video walk around and the Tech Tips video segment areavailable at https://truck.cat.com/cda/layout?m=121186&x=7

CompatibilityThe base Caterpillar DPF Cleaning Tool could be used with the properadapters for (Cummins, Mack, Volvo, Hino and others) to clean theirDPFs. This flexibility will allow customers and TEPS dealers topurchase just one base tool. OEM specific adapters and software must be purchased through the engine manufacturer.


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-6

FT2685 Turbocharger Cartridge (TPS57) Mounting Plate AssemblySMCS Code: 1052-017, 0714Model: G3606 and G3612 EnginesWarranty: None

Used to hold ABB TPS57 turbocharger cartridge for disassembly and assembly Used with 180-5286 Socket for maintenance of turbine bearing Permits one-man operation while applying sockets to each end of turbine shaft


Part No. Description

319-2189 DPF Cleaner Group (contains the following)

Base Tool

319-2190 Adapter Group

DPF Cleaner Software

Base Tool DPF Cleaner1 (no adapters)

DPF Cleaner Software

319-2190 DPF Cleaner Adapter Group1 (contains the following)

319-1834 Cone, 27.94 cm (11 in)

319-1835 Cone, 33.02 cm (13 in)

319-1836 Cone, 38.10 cm (15 in)

319-1838 Adapter (Lower), Large

319-1839 Adapter (Lower), Small

Optional Accessories

319-2192 Mass Transit Bus Adapter2

NETG5056 DPF Cleaner Software1 NETG5056 will be required if 319-2189 DPF Cleaner Group is not purchased.2 Use with the 319-1835 Cone

Specifications

Dimensions (L x W x H) 1900 x 1010 x 2100 mm (75 x 40 x 83 in)

Weight 500kg (1100 lb)

Power 110 VAC / 60Hz

Air 875 kPa (125 PSI) recommended700 kPa (105 PSI) minimum

Consumables


319-2193 HEPA Filter

319-2194 Cartridge Filters (contains 2 filters)

319-1833 Filter Bucket

320-2679 Air Dryer Desiccant

320-2680 Coalescing Filter

ID: D00107T1


1 Basic Apparatus

2 Cover

3 3B-7722 Bushing

4 3B-7276 Nipple

5 5L-3252 Cover

6 Calibration Plate

7 Rod

8 Gauge (or Manometer)

9 3B-7263 Nipple

10 3B-7719 Coupling


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-7

Differential Pressure Regulator Testing and Reconditioning ApparatusSMCS Code: 1051-036Model: Multiple Engine ModelsWarranty: Six Months

Required to test and calibrate differential pressure regulators Basic test apparatus required for fuel operated pressure ratio controls and exhaust bypass valves Additional parts required for pneumatic pressure ratio control

ReferencesFE035027 Special Instructions

FE034610, Special Instructions



ID: B82435T1

6V-7060 Gauge GroupSMCS Code: 1051-036Model: Multiple Engine ModelsWarranty: Six Months

Used to measure seal ring grooves on turbocharger components Precision ground to maximum permissible width for seal ring grooves on turbine shaft

and when assemblies, flinger sleeves and thrust collars Gauge held perpendicular to groove when measurements made; if gauge will enter

groove, part must be reconditioned or scrapped; if gauge will not enter, part is reusable

ID: B67057T1

Part No. Description Size

6V-6045 Case

Foam Insert

Gauge 3.302 mm (0.1300 in)

Gauge 2.591 mm (0.1020 in)

Gauge 1.765 mm (0.0695 in)

Gauge 1.740 mm (0.0685 in)

Gauge 1.689 mm (0.0665 in)

Gauge 1.676 mm (0.0600 in)

Gauge 1.659 mm (0.0653 in)

Gauge 1.651 mm (0.0650 in)

FT1781 Cartridge Checking FixtureSMCS Code: 1056-036Model: Multiple Engine ModelsWarranty: None

Used to check reconditioned cartridge assemblies in turbocharger for correct end play movement Increases service life by early detection of end play movement not within correct tolerances

(end clearance problems can result in turbocharger failure, which could result in engine failure)

ID: B80397T1

FT1782 Turbocharger Test StandSMCS Code: 1052-036Model: Multiple Engine ModelsWarranty: None

Used to test all current turbochargers that are used on Caterpillar engines Used to test seal ring leakage, end housing clearance and shaft rotation Can also give break-in before installation uses air and oil pressure to provide

conditions that are similar to normal operation Has oil heater to raise temperature of oil to normal engine oil temperature


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-8



Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-9

2P-2333 High Temperature SealerSMCS Code: 1052-012Model: Multiple Engine ModelsWarranty: Six Months

Used on all exhaust manifold joints, either flat or cylindrical Retains sealing characteristics at temperatures up to 980C (2000F)

ID: C79520T1

143-9730 Wrench (30 mm throat)143-9731 Wrench (122 mm throat)SMCS Code: 1052-079, 0602, 0702Model: 3176, 3176B, C-10, C-12, 3114, 3116, 3126 EnginesWarranty: Six Months

Used to properly tighten hard-to-reach 15 mm (0.59 in) nuts Used with 12 inch square drive torque wrench Helps prevent turbocharger gasket failures 2 wrenches fit almost all turbocharger installations

ID: C79638T1

143-9730

143-9731

Distance Between Part No. Description Size Drive Wrench Faces

143-9730 Wrench, 30 mm (1.18 in) throat 15 mm, 12 point 12 in, square 266.7 mm (10.50 in)

143-9731 Wrench, 122 mm (4.80 in) throat 15 mm, 12 point 12 in, square 200.0 mm (8.87 in)

329-5928 Slotted SocketSMCS Code: 1077Model: C-7 and C-9 TurbochargersEssential ToolWarranty: Six Months

NEW TOOL Used to remove and install speed sensor on turbocharger Used with 38 inch square drive wrench Cut out deep-well design provides clearance for speed sensor 5-point hex (13 mm) design helps prevent sensor damage

ID: D01678T1This article has changed since the printing of the 2009Dealer Service Tools Catalog.

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

ID: C27195T1

208-1350 Radiator Fin CombSMCS Code: 1353-023Model: Multiple Engine ModelsWarranty: Six Months

Multi-head tool which handles 8, 9, 10, 12, 14, and 15 fins/inch Breaks down easily for tool box storage

178-3704 Lift Bracket AssemblySMCS Code: 1353-010Model: Multiple Machine ModelsEssential ToolWarranty: Six Months

European Union compliant, CE marked

Used to remove AMOCs radiator cores on 950 through 994 Wheel Loaders, all Wheel Tractors, and any vehicle using AMOC Radiator Cores

Allows one-person removal and installation of radiator cores To install: place bale in down position and attach bracket over top of radiator

core with center hole over core protrusion to restrict side movement To lift: push bracket down to properly position spring-loaded wings and raise bale

to up position; tighten set screws to positive lock To remove: place radiator core on ground (remove weight) and place bale in down position

3-10

Engine Tools


Lift capacity 45.4 kg (100 lb)

ID: C79880T1

FT3044 Holding Fixture AssemblySMCS Code: 1353-010Model: 793D Off-Highway Truck (FBD1-Up)Warranty: None

NEW TOOL Used to provide secure method for holding and storing radiator and cowling group

during removal and installation of modular front end Prevents bottom of radiator tank from being crushed when removed from truck Allows use of fork lift with a 2722 kg (6000 lb) capacity, to move or store radiator

and cowling group once removed from truck Overall size (L x W): 305 x 310 cm (120 x 122 in)

ReferenceRENR8334, 793 Off-Highway Truck Disassembly and Assembly Engine Supplement, Modular Front End Remove and Install

ID: C78523T1

Cooling System

FT2554 Holding FixtureSMCS Code: 1353-010Model: 793C TrucksWarranty: None

Used to provide safe method for holding radiator and cowling group during removal and installation of modular front end

Prevents bottom of radiator tank from being crushed Allows use of fork lift, with a 272 kg (6000 lb) capacity, to move

radiator and cowling group once removed from truck Overall length x width: 3048 x 3101 mm (120 x 122 in)

ID: D01384T1

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

317-6937 Compression Fitting1

Item Description

1 Compression Fitting

2 Compression Ring

3 Compression Nut1 Used with 317-6935 Extension Kit

ID: D01612T1

1

2

3

45

7

68

9

10

317-6938 Valve RebuildKit

Item Description

1 O-ring

2 Top Packing

3 Spring

4 Packing Nut

5 Valve Stem

6 Poppet Skirt

7 Poppet Seal

8 Spring

9 O-ring

10 Valve Cap

3-11

Engine Tools


ID: D02424T1

1 2

3

317-6935 Extension Kit1

Item Description

1 Replacement Extension Tube, 1791 mm (70.5 in)

2 Extension Cap

3 Pin

4 Warning Film1 Used with 317-6937 Compression Fitting

ID: D02418T1

12

4

3


307-6728 Air Wand (with twist- lock coupler)

240-9588 Twist-lock Coupler (for air supply hose)

307-6728 Air Wand240-9588 Twist-lock CouplerSMCS Code: 1353-023Model: D8T and D9T Track Type TractorsWarranty: Manufacturers

NEW TOOL Used to clean radiator cores and cooling components Supplied with 34 inch twist lock coupler (240-9588 Twist Lock Coupler,

sold separately, mates with air wand coupler) Aluminum extension tube is 179 cm (70.5 in) long for cleaning

hard to reach areas Adjustable handle on extension tube adds stability during cleaning operations Twenty-two 3 mm (0.12 in) holes at end of extension tube provide

more efficient cleaning Air wand provides up to 4 kp (9.0 lbf) thrust at 690 kPa (100 PSI)

and 5700 lpm (200 scfm) air flow Lightweight design for easy use Compliant with OSHA standards Rebuild kits are available (see charts)

ID: D01608T1

307-6728

240-9588

317-6934 Trigger Kit

Item Description

1 Replacement Trigger

2 Pin

3 Warning Film

ID: D02412T1

1

23

ID: D02430T1

1

2

34

5 7

6

317-6936 Handle Kit

Item Description

1 Replacement Handle

2 Handle Clamp (2)

3 Bushing

4 Bolt

5 Bolt

6 Nut (2)

7 Washer (2)

ID: D00772T1

FT2461

FT2462

FT2467

FT2464

FT2465

FT2463

FT2466

21

4

35

67

Item Part No. Description Material

1 FT2461 Pressing Bar SAE 4140 steel

2 FT2462 Pressing Tube SAE 4140 steel

3 FT2463 Ring SAE 4140 steel

4 FT2464 Plate SAE 4140 steel

5 FT2465 Plate SAE 4140 steel

6 FT2466 Mounting Plate SAE 1020 steel

7 FT2467 Rotating Plate

ID: D01124T1

FT1377 InstallerSMCS Code: 1353-012Model: Multiple Engine ModelsWarranty: None

Used when installing side channels on radiator cores on D10 Tractors Compresses resilient strips so that bolts and holes can be aligned

ID: A79680-1T1

ID: C09510T1


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-12

Tooling for Variable Speed Fan Clutch on TrucksSMCS Code: 1359-017Model: Multiple Engine ModelsWarranty: None

Provides tooling needed to disassemble and assemble variable speed fan clutch on 768C, 769C, 771C, 772B, 773B, 775B, 784B, 785B, 789B, and 793B Trucks

FT2461 and FT2467 used to disassemble and assemble 6I-4427 and 123-6968 Fan Clutches

FT2464 and FT2465 Plates used to disassemble and assemble 100-8105 and 129-9494 Fan Clutches which are both replaced by 133-5969 Fan Clutch

ReferenceSENR8603-01, Variable Speed Fan Clutch

FT2978 NozzleSMCS Code: 1353-023Model: Most ModelsWarranty: None

Used to clean hard to reach places between radiator core and other cooling components Used with 156-0931 Air Gun

2S-9528 Blade Reversing ToolSMCS Code: 1356-025Model: Multiple Engine ModelsWarranty: Six Months

Used to change fan blade pitch on machines equipped with reversible fan blades

ID: D00808T1

1

2

3

4

5

6

7

8

9

Item Part No. Description Material

1 FT2814 Bearing Remover SAE 4140 steel

2 FT2815 Bearing Installer SAE 4140 steel

3 FT2816 Bearing Installer SAE 4140 steel

4 FT2817 Bearing Remover SAE 4140 steel

5 FT2818 Installation Ring Plate SAE 4140 steel

6 FT2819 Fan Hub and Shaft Assembly Removal Plate SAE 4140 steel

7 FT2820 Bearing and Seal Removal and Installation Plate SAE 4140 steel

8 FT2821 Clutch Body Hold Fixture Assembly SAE 1020 steel

9 FT2822 Fan Mounting Hub Removal and Installation Fixture Assembly SAE 1020 steel


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-13

Disassembly and Assembly Tooling for 200 Rockford Fan ClutchSMCS Code: 1359-017Model: Multiple Engine ModelsWarranty: None

Used to disassemble and assemble 183-5116 (200 Series Rockford) Variable Speed Fan Clutch on D9R (s/n ABK and ACL) and D10R (s/n 3KR and AKT) Track-Type Tractors

Heat treat FT2814 through FT2820 to RC 38 to 42

ReferenceSENR8603-01, Variable Speed Fan Clutch

Tooling for Variable Speed Fan Clutch on Off-Highway TrucksSMCS Code: 1359-017Model: Multiple Engine ModelsWarranty: None

Used to disassemble and assemble variable speed fan clutch on 784C, 785C, 785CHAA, 789C, and 793C Off-Highway Trucks Ensures proper positioning and installation of clutch parts Material (all parts): SAE4140 steel

ReferenceRENR2634, Service Manual, Variable Speed Fan Clutch

ID: D00709T1

FT2752

FT2757

FT2755

FT2754FT2753

FT2751

FT2750

FT2749

FT2756

1 2

34

78

65

9


1 FT2749 Bearing Installer


3 FT2751 Bearing Remover

4 FT2752 Seal Installer Assembly



7 FT2755 End Cap Remover

8 FT2756 Sensor Installer

9 FT2757 Sensor Installer

243-6532 Spanner Wrench AssemblySMCS Code: 1359-025Model: C-9 Engines in Timber King Feller BuncherWarranty: Six Months

Used to disassemble and assemble Flexxaire engine fans Used with 12 inch square drive ratchet

ID: D00716T1

Square drive 12 in

Number of teeth 4, equally spaced

Tooth width 6.1 mm (0.24 in)

Inside diameter 64.0 mm (2.5 in)

Outside diameter 76.2 mm (3 in)

9S-8140 Pressurizing PumpSMCS Code: 1350-036, 1350-038, 1350-081Model: Multiple Engine ModelsWarranty: Six Months

Used to pressurize cooling systems to detect leaks Can also test dash gauges, relief valves, and pressure caps All items in figure are included

ReferenceSMHS8303, Special Instruction

ID: A69886-1T1


1 6V-7775 Gauge 0 - 205 kPa (0 - 30 PSI)

2 2P-2331 Release Valve (Not included in earlier pump groups;to permit testing of automotive-type cooling systems,

ordered and install on earlier pumps)

3 3R-3810 Hose

4 2P-2329 Adapter Bushing

5 9S-8139 Packing (Internal)

6 6V-0117 Bushing

Not shown

4M-5317 Adapter, 18 - 14 in NPT

6V-9068 Valve Kit

186-5234 Hose Assembly

ID: D00739T1

FT0161 Thermometer AdapterSMCS Code: 1355-036Model: D8H EngineWarranty: None

Used to mount the Thermometer to D8H Engine

ID: D00733T1


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-14

FT0203 Spring CompressorSMCS Code: 1355-015Model: Multiple Engine ModelsWarranty: None

Water temperature regulators can be disassembled by fabricating a short length of pipe as illustrated


259-6237 Cooling System TesterSMCS Code: 0768, 1395, 1353, 1354Model: 416, 420, 428, 430, 434, 442 Series E Backhoe Loaders, Small Track-Type Tractors,

Small Track-Type Loaders, Mini-Excavators, Compact Wheel LoadersEssential ToolWarranty: Manufacturers Lifetime

Used to pressure test cooling systems that use screw-on type radiator caps Used on many light commercial vehicles, passenger vehicles, marine applications,

and motorcycles with internal radiator neck diameters of 45.0 mm (1.77 in) or less Cooling system tester group includes: pump, set of extensions to fit different sizes

of radiator necks, gauge, supply and drain hoses, instruction book, and carrying case

Repair InformationSPX Service Repair2100 Park DriveOwatonna, MN 55060Attn: Repair Department

Phone: 800-344-4013

ID: D01727T1


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-15


ID: D00745T1

FT0200 Seal Case Removal ToolSMCS Code: 1361-010, 1361-017Model: Multiple Engine ModelsWarranty: None

Used to remove brass case on any water pump equipped with carbon thrust washer and bellows-type seal on D9H, 776, 777, 777B

Material: SAE 1020 steel

ID: A66402T1

9U-6944 Pump Seal InstallerSMCS Code: 1361-012, 0708Model: 3046 Diesel EngineWarranty: Six Months

Used to install water pump seal

ReferenceSENR6458, Special Instruction, Disassembly and Assembly of 3046 Engines

ID: C66686T1

FT1783 FixtureSMCS Code: 1361-023Model: Multiple Engine ModelsWarranty: None

Facilitates drilling of vent holes in water pump impellers Consists of locating plate and threaded T-bar (can be fabricated according to FT1783 drawings)

ID: B76453T1

ID: D02488T1


5P-9722 Seal DriverSMCS Code: 1361-016, 1361-017Model: 3208 EnginesWarranty: Six Months

Used to install the 9N-3141 Water Pump Seal Assembly (9N-3075 Water Pump and 9N-3898 Water Pump)

Required to compress seal spring pre-determined distance

ReferencesSENR3910, 3176 Service Manual

SEHS9120, Special Instruction, Operation

6V-6159 Seal GuideSMCS Code: 1361-016Model: 3204 EnginesWarranty: Six Months

Used for assembly of 1W-6446 Water Pump and 2W-1223 Water Pump Prevents shaft seal from rolling when shaft is installed in water pump housing


Engine Tools

Air Induction

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Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-16

ID: B60701-1T1

ID: B60702T1

Item Part No. Description Use

12 FT1732 Salvage Fixture Used with 6.74 mm (1764 in) drill and drill press to drill holesin pump housing flanges that have been rebuilt with weld

ID: B60698T1

ID: B64321T1

Fabricated Tools for Reconditioning and Testing 3208 Engine Water PumpsSMCS Code: 1361-036Model: 3208Warranty: None

ID: B60700-1T1


1 FT1700 Fixture Used to hold water pump shaft during pump assembly

2 FT1706 Installer Used with arbor press to install bearings into housing

3 FT1705 Installer Used with arbor press to install seal into housing

4 FT1704 Installer Used with arbor press to install impeller on shaft

5 FT1752 Test Fixture Used with V1-A Vacuum Tester to test water seal after assembly

ID: B60699-1T1Item Part No. Description Use

6 FT1708 Fixture Used with FT1707 Ram Adapter and hydraulic press toremove impeller and seal from shaft

7 FT1707 Ram Adapter Used with FT1708 Fixture and hydraulic press to removeimpeller and seal from shaft

8 FT1702 Driver Used with hammer to drive rear bearing from pump housing

9 FT1703 Driver Used with hammer to drive front bearing from pump housing

10 FT1701 Fixture Used to hold pump housing during disassembly


11 FT1733 Fixture Used with Zero automated glass bead machineto clean pump housings, pulleys and impellers

Impeller InstallersSMCS Code: 1361-012Model: 3204, 3208Warranty: Six Months

Used with an arbor press to position impeller to specified clearance from water pump body Designed to bottom on water pump body when impeller is in correct position on shaft 8T-3142 Impeller Installer for all 3204 Family Engine water pumps 8T-0457 Impeller Installer for all 3208 Family Engine water pumps

ID: B96367T1

Fabricated Tools for Reconditioning and Testing 3400 Series Engine Water PumpsSMCS Code: 1361-036Model: 3400Warranty: None


1 FT1760 Driver Used with hammer to drive shaft from pump assembly

2 FT1762 Test Driver Used with V1-A Vacuum Tester to test water seal after assembly

Water Pump Seal Installation ToolsSMCS Code: 1361-012Model: Multiple Engine ModelsWarranty: Six Months

Water pump seal installation tool has been removed from 4W-3864 Water Pump Seal Groups 7N-7843 and 7N-8268 Water Pump Seal Installation Tools used to install seal groups

in respective water pumps (see chart)

ReferenceSEHS8449, Special Instruction

ID: C79849T1

Engine Seal Group Installation Tool

3400 Series 7N-7843

3300 Series and 3406B 4W-3864

614 Bore Vee 7N-8268

172-5711 Seal InstallerSMCS Code: 1000-016, 0700, 0701, 0708Model: 3306 EnginesWarranty: Six Months

Used to install 154-9291 and 169-1750 Water Pump Seals Makes installation quick and easy

ID: C79365T1

Outside diameter 47.4 mm (1.87 in)

Inside diameter 19.54 mm (0.769 in)

Counterbore diameter 36.50 mm (1.437 in)

Material steel

248-3310 Spanner Wrench248-3311 Holding FixtureModel: G3520B and G3520C Engines in Large Mining TrucksWarranty: Six Months

Used to disassemble and assemble jacket water (JW) pumps and separate circuit aftercooler (SCAC) water pumps

Used with a bench vise and 12 inch square drive ratchet Special repair tools allow pump repair instead of pump replacement Holding fixture is placed in a bench vise to hold pump spline Spanner wrench fits innermost locknut inside pump housing

ID: D00747T1

248-3310

248-3311


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-17

ID: C80097T1

193-8094

193-8100


193-8094 Spline Wrench (14 Teeth)193-8100 Impeller Nut SpannerSMCS Code: 1361-010Model: All 3500 Marine Engines with discontinued 148-8000 Seawater PumpWarranty: Six Months

Used to disassemble and assemble pump during rebuild 193-8094 used to hold spline 193-8100 used to remove locknut

ReferenceSENR6564, Service Manual, 3500B Engines Disassembly and Assembly


ID: C66998T1

1

2

3

Item Part No. Description Outside Diameter Inside Diameter Counterbore Diameter Material Installs

1 138-9299 Oil Seal Tool 35.42 mm (1.394 in) 19.25 mm (0.757 in) Aluminum Pump shaft through 136-1152 1 Oil Seal or plastic in pump housing

2 139-0088 Seal Installer 43.9 mm (1.73 in) 19.31 mm (0.760 in) 37.6 mm (1.48 in) Steel 128-0317 Coolant Seal and supportring in housing

3 147-6521 Seal/Shaft Shaft/oil seal assembly into early Installer pump housing

1 Discontinued

135-7629 Water Pump Seal InstallerSMCS Code: 1361-016Model: 3406 EnginesWarranty: Six Months

Used to correctly and quickly install the 118-9163 Seal Group in water pumps Replaces discontinued 2W-9102 Installation Tool (Water Pump Seal)

and 125-9622 Seal Installer (Water Pump) Seal fits into counterbore of seal installer Seal installer slips over pump shaft (seal is installed using hand force) Overall length: 22.4 mm (0.88 in) Diameter: 31.75 mm (1.25 in)

ReferenceSEHS8449, Special Instruction, Installation of Water Pump Seal Group

ID: C66887T1

ID: D01638T1

ID: C79849T1


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-18

Water Pump Seal InstallersSMCS Code: 1361-016Model: 3400 EnginesWarranty: Six Months

Used to install water pump seals Both 139-0088 and 138-9299 tools work on 3406C Engines

with serial numbers 8PN10279-UP and 3406E Engines with serial numbers 5EK85240-UP

323-3526 Seal InstallerSMCS Code: 1361-016Model: C9 Marine Engine, C9 Petroleum EngineEssential ToolWarranty: Six Months

NEW TOOL Used to install 200-3052 Seal Group in water pump Seal fits into counterbore of seal installer and then uses pump shaft

as a guide Correctly installs seal without damage Durable, steel construction

ReferenceRENR8633, C9 Petroleum Disassembly and Assembly


183-4028 Seal InstallerSMCS Code: 1000-012, 0700, 0701, 0708Model: 3176, C-10, C-12, and 3196 EnginesEssential ToolWarranty: Six Months

Used to install 147-5088 Pump Seal into 153-8053 Pump Provides quick, easy installation

ID: C66646T1

ID: C80019T1

1U-9582 Seal GuideSMCS Code: 1361-012Model: 3304 and 3306 Series EnginesWarranty: Six Months

Used in repair of water pumps on 3304 and 3306 Series Engines Prevents damage to 8C-5210 Seal while installing impeller shaft Seal installed into housing first, and shaft installed through seal

ID: C27138T1

9U-5103 Slotted SocketSMCS Code: 1906-017, 0708Model: 3406E, C-15, and C-16 EnginesWarranty: Six Months

Used to remove and install coolant temperature sensor Deep well design easily reaches sensor Slotted side for sensor wire clearance Square drive: 12 inch Socket type: 6 point, 1116 in

9U-6627 Seal Installer9U-6626 Locknut Spanner Wrench2P-2317 Locknut Spanner WrenchSMCS Code: 1361-012, 0708Model: 3400 Marine EnginesWarranty: Six Months

Used to disassemble and assemble 6I-1928 and 105-0268 Raw Water Pumps used on 5N-6054 Seal Group Spanner sockets reduce removal time of shaft locknuts easier removal and less chance of damage Dual purpose 9U-6627 Seal Driver installs seal ring is used with driver to remove old seal


1 9U-6627 Seal Installer

2 Seal Remover (part of 9U-6627)

3 9U-6626 Locknut Spanner Wrench

4 2P-2317 Locknut Spanner Wrench

164-2192 Pressure ProbeSMCS Code: 1350-036Model: Multiple Engine ModelsWarranty: Six Months

Replaces discontinued 5P-2718 Pressure Probe Used with pressure gauge to check pressure of fluid-filled compartments Fits 3.175 mm (18 in) pipe plug threads Can be used alone or with 5P-2720 Probe Adapter Group, 5P-2725 Probe Adapter Group,

or 5P-3591 Probe Adapter Group Can be used in applications up to 2750 kPa (400 PSI)

ID: A23418T1


Engine Tools

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-19

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-20

Engine Tools


Composition stainless steel

Perforations 1.58 mm (116 in) diameter

Pipe size 4C -9045 Temporary Strainer, 101.6 mm (4 in)4C -9046 Temporary Strainer, 127 mm (5 in)4C -9047 Temporary Strainer, 152.4 mm (6 in)

Temporary StrainersSMCS Code: 1350-046Model: 3400, 3500, 3600 Family EnginesWarranty--Six Months

Convenient to install in coolant lines on 3600, 3500 and some 3400 Family Engines Filter particles larger than 1.58 mm (116 in) diameter Used during initial startups and after overhauls Meant to be removed from cooling system before engine returned to service

221-8647 Seal InstallerSMCS Code: 1355-012, 0708Model: Most Caterpillar EnginesWarranty: Six Months

Used to install thermostat seal in housing Top portion of installer fits into housing and acts as a guide Lower portion slides through guide portion to install seals accurately

and efficiently Lower portion bolts to handle using a 2D -4534 Bolt (38-16) Knurled handle makes installer easier to hold

ID: C66666T1

9U-6956 Water Pump Seal InstallerSMCS Code: 1371-010, 0708Model: 3408 and 3412 Marine EnginesWarranty: Six Months

Used to remove and install ceramic seals on most pumps that use a 5N-6055 Seal Group Used with 1U-8306 Socket-Spanner for rebuilding 6I-1898 and 4C-3613 Water Pumps One-piece design eliminates need for second tool Large end of driver installs seals greatly reduces chances of damage Handle end of driver removes old ceramic seal Overall length: 180.0 mm (7.1 in) Large diameter: 70.0 mm (2.75 in)

ID: D00291T1

ID: C26952T1

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-21

Engine Tools


ID: D00717T1

237-9608 Mounting BarSMCS Code: 1000-016, 0700, 0701, 0708Model: C-18Warranty: Six Months

Used to preload aftercooler plates for assembly Makes repair work easier and faster 2 bars are typically used per aftercooler

Hex end 19.05 mm (34 in)


Threaded end 12-13

ID: C66986T1

ID: C66986T1

ID: D01204T1

169-4309 Mounting BarSMCS Code: 1000-016, 0700, 0701, 0708Model: 3412 HEUI Marine EnginesWarranty: Six Months

Used to align heat exchanger plates during disassembly and assembly Makes heat exchanger repair work easier and faster Two guides are typically used per heat exchanger

ReferenceSENR5031, Disassembly and Assembly Manual

Hex end 19.05 mm (34 in)


Threaded end 58-11

FT3045 Angle BracketSMCS Code: 1353-037Model: 3516 Generator SetWarranty: None

Used to remove and install radiator Clamps both segments of radiator core together to make it easier to handle Material: SAE1020M Steel

ReferenceRENR5060, 3500B Engine Disassembly and Assembly Manual

125-5597 Mounting BarSMCS Code: 1379-017Model: 3406E Marine EngineWarranty: Six Months

Used to hold heat exchanger plates in alignment during disassembly and assembly Makes repair work faster and easier

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools


ID: D00933T1

3-22

Engine Tools


ID: D00751T1

FT2632 InstallerSMCS Code: 1912-012, 0701Model: C10/C12 ADEM3 EnginesWarranty: None

Used to easily press crankshaft mounted timing ring into position Fabricated from 6V-2108 Sleeve Tool by cutting slots into one face Bar is used with existing bolts to push sleeve onto crankshaft Sleeve material: SAE1025 tubing Bar material: SAE1018 steel

ReferenceRENR2236, Special Instruction

Thread sizes of adapters (5) are as follows:

Part No. Thread Size

5F-7339 34 in NF - Male x 58 in NF - Female

5F-7342 1 in NF - Male x 58 in NF - Female

5H-1274 114 in NF - Male x 58 in NF - Female

5H-1276 78 in NF - Male x 58 in NF - Female


1 Stud

2 1B-4206 Nut

3 4D-3704 Washer

4 6V-3160 Hydraulic Puller

5 Adapter (5F-7339, 5F-7342, 5H-1274, or 5H-1276)

FT1410 Sleeve

ID: C05369T1

Crankshaft, Main Bearings and Flywheel

Crankshaft Gear Installation ToolsSMCS Code: 1204-012Model: Caterpillar EnginesWarranty: Six Months

Used to install crankshaft gears on most engines with tool setup illustrated

ID: C55054T1

137-7293 Crank Gear PullerSMCS Code: 1204-011Model: 3116 and 3126 EnginesWarranty: Six Months

Used to remove 2W-8147 Gear from crankshaft Saves time by allowing crankshaft gear to be removed without

removing crankshaft from engine or engine from frame Especially useful on 3126 Engines in motor home applications Weight: 3 kg (7 lb) All items in figure are included

FT1410 SleeveSMCS Code: 7201-017, 6228-010, 6230-017Model: Caterpillar EnginesWarranty: None

Replacement for 5H-1273 Sleeve Material: SAE1020 steel

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-23

Engine Tools


FT1104 Drill FixtureFT1120 Chip DeflectorSMCS Code: 1204-011Model: 1674Warranty: None

Used to remove crankshaft gear on 1674 Engine without removing crankshaft from engine

FT1104 Drill Fixture assembled to crankshaft flange so that drill bushing is aligned with key which positions crankshaft gear; gear removed by drilling partially through gear with solid carbide or carbide- tipped drill; after fixture removed, chisel can be used to break gear from crankshaft

FT1120 Chip Deflector bent to fit under end of crankshaft before drilling is started

ID: A16275T1

5P-3546 Puller PlateSMCS Code: 3100-017, 5068-017, 3268-017, 3271-017Model: D10, D11N, 245B, 992CWarranty: Six Months

Used to remove 9S-3013 Crankshaft Gear on D343 and 1693 Engines Used with 6V-3160 Hydraulic Puller, 9M-6592 Guide, three 6F-4991 Bolts, and three 7F-1926 Bolts

ID: D00939T1

FT0915 AdapterSMCS Code: 1205-010Model: 4.75 inch and 5.4 inch Bore EnginesWarranty: None

Used to facilitate removal of crankshaft pulley and hub on 12.07 cm (4.75 in) and some 13.72 cm (5.4 in) bore engines


FT1033 Puller AdapterSMCS Code: 1205-010Model: D8KWarranty: None

Used to facilitate removal of crankshaft pulley and damper on later 13.72 cm (5.4 in) bore, 6-cylinder vehicle engines and D8K Tractor


ID: D00938T1

ID: D00944T1

FT-1120

FT-1104

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

FT1587 Cold Solvent TankSMCS Code: 1202-070Model: Caterpillar EnginesWarranty: None

Cold solvent cleaning of crankshafts needed during reconditioning of engines and after crankshafts have been ground

Sized specifically to clean crankshafts; takes less floor space than commercially available cold solvent tanks that are large enough to clean crankshafts used in most Caterpillar Engines

Equipped with pump and filter to remove debris from solvent during use; filter reduces solvent replacement cost; with installation of tee fitting at pump outlet, a hose can be added to flush passages in crankshaft

Pair of 5P-8637 Crankshaft Supports can be used in tank to make it easier to turn crankshaft during cleaning

Capacity: 400 L (105.6 U.S. gal) when filled with solvent to depth of 254 mm (10 in)

3-24

Engine Tools


ID: D00998T1

FT1576 Puller PlateSMCS Code: 1204-010Model: D10Warranty: None

Used with 9M-6592 Guide and three 1K-9418 Bolts to remove crankshaft gear on D346, D348 and D349 Engines

Can be fabricated from dimensions given in Detail A, or by modifying 5P-3546 Puller Plate with dimensions given in Detail B

FT1342 Guide BoltsSMCS Code: 1156-010, 1204-010Model: 3408, 3408B, 834B, 988BWarranty: None

Used to hold crankshaft gear in position when removing and installing flywheel on engines prior to 48W-1713 in 988B Wheel Loaders if tools are not used, gear can fall off crankshaft and cause damage

On engines beginning with 48W-1713, fabricated tools not required because cast bosses in flywheel housing prevent gear from falling

2 required Material: SAE1020 steel

ID: D00945T1

ID: D00950T1

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

FT1341 Bracket AssemblySMCS Code: 1204-010Model: 3408, 3408B, 834B, 988BWarranty: None

Adaptable to 988B Engine Used to prevent crankshaft gear from dropping off crankshaft during removal

of flywheel and damaging seals

ID: D00951T1

3-25

Engine Tools


ID: T97406T1

8F-4423 Flywheel LifterSMCS Code: 1156-010Model: Caterpillar EnginesWarranty: Six Months

Used for flywheel removal and installation Two lifters can be used for removal and installation of some crankshafts Maximum lifting capacity: 454 kg (1000 lb)

ID: D00757T1

FT1895

FT1896

FT1895 PlugFT1896 BoltSMCS Code: 1155-023Model: Caterpillar Engines with BrakeSaversWarranty: None

Make replacement of diaphragm in brakesaver control valve easier Hold spool valve in place while replacing diaphragm Reduce loss of oil

ID: A73571T1

5P-8718 BrakeSaver Rotor SupportSMCS Code: 1155-010, 1155-017Model: 3406, 3406B, 3408, 3408BWarranty: Six Months

Used to prevent damage to seals during BrakeSaver removal and installation on 3400 Series Engines

Attached to engine with four 0S-1594 Bolts Replaces 9N-0046 design changes

Part No. Description Qty.

7F-7836 Screw 4

5P-8636 Pad 2

2H-6120 Screw 3

0S-0509 Bolt 2

ID: A63387-1T1

5P-8637 Crankshaft Support GroupSMCS Code: 1202-040Model: Caterpillar EnginesWarranty: Six Months

V-block-type supports used to inspect crankshafts for bend (2 support groups required) Replaceable plastic bearing pads will not damage crankshaft

ReferenceSEBF8054, Guideline for Reusable Parts

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools

3-26

Engine Tools


ID: D00956T1

FT2711

FT-2712

FT2711 Special BoltFT2712 Guide StudSMCS Code: 1161-012, 0700, 0704Model: 3196 Rear Power Take-Off Engines and 365B Hydraulic ExcavatorWarranty: None

Used to align and support rear crankshaft gear while oil seal is being installed Eliminates oil seal damage during installation Guide studs align crankshaft gear (3 required) Special bolts lock crankshaft gear into position (2 required) Special bolt made from: 095-0705 Socket Head Hex Bolt Material for FT2712: SAE 4140 steel

ID: A08838T1

5P-3022 Wear Sleeve and Seal InstallerSMCS Code: 1160-012, 1161-012Model: Caterpillar EnginesWarranty: Six Months

Used to install both front and rear seals and wear sleeves on 15.88 cm (6.25 in) bore V-engines

Also included with 3N-8008 Crankshaft Seal Conversion Group, Front, and 3N-8000 Crankshaft Seal Conversion Group, Rear, for replacing former piston ring-type seal, thrower, and baffle

ID: C66684T1

9U-7994 Flywheel Guide PinSMCS Code: 1156-010, 0714Model: 3046 Diesel EngineWarranty: Six Months

Used to remove and install flywheel (2 required) Supports weight and aligns flywheel during engine assembly Simple to use (threaded guide pin has screwdriver slot for easy installation) Thread: M12 x 1.25 Overall length: 190 mm (7.5 in)

ReferenceSENR6458, Special Instruction, Disassembly and Assembly of 3046 Engines

Air Induction

Cooling System





Lube System

Engine Test Tools





Starting Systems


3600 Engine Tools


Crankshaft Seal and Wear Sleeve Installation Tools (Silicone and Hydrodynamic)SMCS Code: 1160-012, 1161-012Model: 1100, 3100, 3200, 3300, 3400Warranty: Six Months

Typical tools for installing silicone and hydrodynamic-type oil seals and wear sleeves

ReferencesSMHS7100-02, Special Instruction

SMHS8508, Special Instruction

SMHS8301, Special Instruction

SMHS6959-01, Special Instruction

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Engine Tools

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Ferramientas Motor

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