FeatureCAM Feature-based Programming Sian Humphreys Business Development Manager Delcam plc.
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Transcript of FeatureCAM Feature-based Programming Sian Humphreys Business Development Manager Delcam plc.
FeatureCAMFeature-based Programming
Sian Humphreys
Business Development Manager
Delcam plc
Feature-based Programming• Feature-based machining divides the part into
features that can each be programmed automatically using standard methods
• Use of standard, knowledge-based machining parameters (tools, feeds & speeds etc.) ensures a consistent approach from part to part
• FeatureCAM was the first CAM system to use this approach and is still the best
Easy to Learn
• Consistent Windows interface
• High level of automation
• Common look across all modules for easy training
Faster Programming
• Multiple operations created for each feature automatically
• Automatic strategy, tooling and toolpath updating if model changes
Customisable
• Users have complete control• Database Driven
– Tooling– Feeds/Speeds– Templates
• Customisable– By Operation– By Feature– By Part– By User
• Editing tools allow experienced users to optimise automatic results
Reduced Errors
• Automated standards give consistency
• Experienced users can create templates for new users
• Accurate simulation ensures safe operation
FeatureCAM Family4-Axis Indexing
5-Axis Positioning
3-Axis Milling Basic
3-Axis Roughing
3-Axis Finishing
5-Axis Simultaneous
Milling
2-Axis Turning
Multi Axis Turning
Wire EDM
Feature-Based Technology2.5 Axis Milling andFeature Recognition
FeatureCAM 2011
• 64-bit• Over 8x improvement to
display surfaces used in 3D features
• Pro-E file import is ~4x faster
• Opening of ALL files is ~10% faster thanks to better memory management
Performance
New-look Interface
• More modern interface similar to other Delcam software
• New icons and images to make programming more intuitive
• Easily generate Vericut project files– Tooling information– Project file
• Setup• Stock• NC code file reference
– NC code• Important for larger
accounts who already own Vericut
• Simulates directly from NC code
Vericut Interface
• Automatically de-burrs all edges even when not modelled
• Checks for adjacent walls and avoids gouging
• Faster programming• Also works for TurnMill
Chamfer and De-burr
• Allows you to machine large parts exceeding machine travel
• Consistent GUI with existing Turn/Mill
• Program in place, machine at different orientation
Index about Z-axis
• Eliminates air cutting• Saves programming time
and machine time by using more efficient toolpaths
• Extremely easy to use
3D Stock Models
• Removes all sharp changes in direction
• Similar technology to ‘Raceline machining’ – smooths all toolpath and not just corners
• Better surface finish and machining times
3D Spiral Finishing
• New Surface Milling strategy• Automatically defines the
Steep and Shallow regions of a model and applies appropriate toolpaths
• Wall Clearance parameter prevents tool from rubbing against steep walls
• Option to finish Top or Steep areas first
Steep and Shallow
• Ability to quickly create five-axis holes from circles in space
• No solids, FR or surfaces needed
• Easier and faster programming
Five-axis Drilling
• New finish style• Breaks toolpath into
wall/diameter segments
• Better tool life and surface finish
• Improved chip removal
No-drag Turning
FeatureCAM 2012
• Stock models extended to more features– Bosses– Sides– Slots
• Allows more efficient programming and machining
2D Stock Models
• More options can be specified– Cutting conditions– Maximum cut depth– Ramp angles– Stepover
Tooling Specification
• Keyboard shortcuts• Easier toolpath editing
• Easier selection• Undo option• Clearer display
• Multi-axis target part comparison (only 2- and 3-axis before)
• Easier multiple item selection from tree
• Move all features in a group with one change
Improved Ease of Use
• Improved automatic chamfering
• Leave allowance for Wire EDM and Turning allows undercutting or overcutting without remodelling, e.g. fitting allowance
• Better handling of large files with thousands of features
General Enhancements
• Improved turning simulation
• Offsets can be defined for both sides of turn grooving tools
• Option for automatic counterbore before drilling
• More accurate modelling of face mills
General Enhancements
Delcam for SolidWorks
• Delcam CAM completely integrated inside SolidWorks
• FeatureCAM • Feature-based technology• Turning• Turn-mill
• PowerMILL• Machining libraries• Multi-threading algorithms• Milling
Delcam for SolidWorks
• 2.5D milling• 3-axis milling• 5-axis positional milling (3+2)• 5-axis continuous milling• Turning• TurnMill• Drilling• Full machine simulation• Feature Recognition
• Automatic feature recognition• Interactive feature recognition• SolidWorks feature recognition
Options
• Familiar SolidWorks environment
• Complete range of machining operations
• FeatureCAM ease of use• Power of PowerMILL• Knowledge-based automation• Comprehensive feature
recognition• Fully associative to the
SolidWorks design model
Benefits
• New 2-axis wire EDM option (4-axis coming soon)
• Target part comparison
• Support for multiple fixtures
DFS 2012
Thank you