Fascinating Guideline About range of Vial Capping Machine

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Premium Quality Vial Capping Machine Manufacturer

http://www.nkcapingmachine.com/product/multi-head-rotary-vial-capping-machine.htmlFor More information About Vial Capping Machine

Vial Capping machine are used to apply the flip off cap or tear off cap on sealed Glass Vial or bottle.

Thus, Vial capping machine is quite imperative technology in injectable formulation plant since they assured ideal hermetic seal & hence integrity of Drug / medicine inside the Glass vial or bottle.

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1. What is Vial capping machine?


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2. Classification of Injectable Plant for Vial capping machine

LVP

Large Volume Parenterals are sterile injectable drugs packaged in containers labelled as containing more than 100 ml

Most are terminally sterilized, but some can be sterilized by filtration and aseptically processed.

Example :Glass Bottle Like 100 ml Glass bottle , 250 ml Glass Bottle , 500 ml Glass Bottle and 1000 ml Glass Bottle

SVP

Small Volume Parenterals are sterile injectable drugs packaged in containers labelled as containing less than 100 ml that are terminally sterilized.

Example: Glass Vial Like 2ml ,5 ml , 10 ml , 20 ml , 50 ml vial both molded vial as well as Tubular vial

SVS Small Volume Parenterals are sterilized by filtration and aseptically

processed

SVL Small Volume Paranteral are sterilized by filtration, aseptically filled

and lyophilized.SLQ Sterile liquid (other than suspensions and emulsions)


The vial cap provides final closure element of a sealed vial thus

warrant the integrity of the drug / medicine.

The capped vial protects the stopper from outer damage, even as

firmly holding stopper in the fully seated sealed position.

Quality vial capping, which can be helpful to paramedical staff

during injection process for smoothly removing the cap without

compromising the sterility of drug.

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3. Significance of Vial Capping Machine


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4. Type of Vial Capping Machine (In Picture)

Single Head Vial Capping Machine

Output : 50 Vials per minute Multi Head Vial Capping Machine

Output : 240 Vials per minute

Multi head capping available in 4 head , 6 head , 8 head and 12

head configuration.http://www.nkcapingmachine.com/product/multi-head-rotary-vial-capping-machine.htmlFor More information About Vial Capping Machine

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5. Capping Machine Description

Type of Vial capping machineToday, vial capping machine are available in variety of configuration. They are normally classified in two categories: Automatic and Semi automatic.Semi Automatic Vial capping machine

Semi automatic Vial Capping machine is suitable Engineering solution for start-up industries where production demand is low.

The machine can deliver 30 vial per minute output depending upon operator proficiency. Qualitative Vial Capping result due to use of motorized sealing head. Single Head Automatic Vial capping machine

The Automatic Single Head Vial Capping machine is extension to that of semi Automatic Vial Capping machine which adopts single motor which is concise & synchronizes conveyor, star wheels, platform turret.

Automatic Single Head vial Capping machine can deliver 50 Bottle per minute.Multi Head Vial capping machine:

The series of Multi head Rotary Vial Capping Machine are dedicated to the capping of vials for injectable products which is very critical part of the production process, since they guarantee hermetic seal & hence integrity of the drug inside the container. Depending upon the output requirement, these series of Multi head rotary vial capping machine are available in assorted configuration like 4 head, 6 head, 8 head & 12 head.

The series of multi head Rotary vial capping machines can deliver output of 120 Vials per minute to 400 vials per minute depending upon selected configuration.


http://www.nkcapingmachine.com/product/multi-head-rotary-vial-capping-machine.html

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6 Salient Features of Vial Capping Machine

•Quite Compact & Modular design.•CGMP Model.•Very effortless design thus results in User friendly operation & minimum maintenance.•Parts coming in contact with the vial, aluminum cap are made out of AISI 304.•Minimum size change-over & set-up times•Specially developed & Designed Cam which applies Gradual pressure during sealing process thus results in to wrinkle free sealing & qualitative hermetic sealing.•Sealing Pressure can be varied according to diverse sizes of Flip off caps & tear off caps.•An extraordinary safety clutch device is incorporated on star wheel system for stoppage of machine in the event via gets overturned or in any jamming.•Lowest particle generation. As an option, specially designed Viton sealing roller & Pneumatic Sealing head available.•All electronics, Gear motor and Gear box are of CE Certified.•“No Cap – No Vial” system.


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7. How does these machine works:

The basic working of Vial Capping machine is divided among the following assembly of machine. •in feed conveyor •Feed worm assembly •Star wheel assembly•Vibrator cap feeding unit•Capping Turret


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7.1 How does these machine works:

Load the Sufficient caps in Vibratory Bowl. The Vials are received from in feed of conveyor and moved to feed worm assy through the slat conveyor. Feed worm will create space between two vials, before it is moved in in-feed star wheel.Vibratory bowl feeds the cap into the cap chute continuously. If there is no sufficient caps in chute, NO-CAP sensor (Fibre optic Sensor) will give signal to control panel & Machine will Stop. Now, at In feed star vial index further, take a cap from chute and transfer to Main capping turret wheel. Capping head & Turret rotate clockwise, move down the cam operated capping head one by one with cap die, hold the vial with cap, rotate further and sealing chuck will make a thread on cap & seal it properly.After completion of cap sealing procedure at last station, capping head moves up and release the sealed vial. Now at out feed star plate, neat and cleaned capped vials will index further and transfer to discharge end of conveyor. Finally, vial moves to the other on-line connected machine through the conveyor. Totalizer (Counter) will give information of Total No. of capped/sealed vials.


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8. Typical Specification – (Single head machine)

Single Head Vial Capping MachineModel NKCS-50

Machine type Single head Vial capping machine

Direction Left to Right

Vial Diameter (mm) Up to 45 mm

Vial Height (mm) 75mm* MaximumFlip off Seal / Tear of Seal Sizes

Applicable for 13mm, 20mm, 32mm

Cap pickup ratio ≥99.7%Qualified capping ratio ≥99.5%Bottle breakage ratio ≤0.5%

Production rate Up to 60 Vial per minuteElectrical supply 0.5 HP for Main DriveNo of Sealing Head Single head

Power requirement 230 V ,1 Phase (4 Wire System ) 50 HZ

Height of Conveyor Adjustable from 800 to 850 mm

Dimension (L X W X H) mm 1220 X 635 X 1700

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8.1 Typical Specification – (Multi head Series)

Model NKCS-150 NKCS-250 NKCS-350 NKCS-450

Machine type4 head Vial capping machine

6 head Vial capping machine

8 Head Vial capping machine

12 Head Vial capping machine

Direction Left to Right Left to Right Left to Right Left to Right

Vial Diameter (mm) Up to 45 mm Up to 45 mm Up to 45 mm Up to 45 mm

Vial Height (mm) 75mm* Maximum 75mm* Maximum 75mm* Maximum 75mm* Maximum

Flip off Seal / Tear of Seal Sizes





Auto cap-adding ratio

≥99.7% ≥99.7% ≥99.7% ≥99.7%

Qualified capping ratio

≥99.5% ≥99.5% ≥99.5% ≥99.5%

Bottle breakage ratio ≤0.5% ≤0.5% ≤0.5% ≤0.5%

Production rateUp to 120 Vial per minute

Up to 200 Vial per minute



Electrical supply 1 HP for Main Drive 1 HP for Main Drive 1.5 HP for Main Drive 2 HP for Main Drive

No of Sealing Head Four head Six Head Eight Head Twelve HEAD

Power requirement440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ



Height of ConveyorAdjustable from 800 to 850 mm

Adjustable from 800 to 850 mm



Dimension (L X W X H) mm

1530 x 768 x 1530 1530 x 768 x 1530 1830 X 768 x 1600 2200 x 1050 x 1900Mul

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9. Contact us

Please Visit :http://www.nkcapingmachine.com/

N.K industriesPlot no 1521, Phase -3, GIDC Industrial estate, VatvaAhmadabad , INDIA-Pin No: 382445Phone: +91-79-25834979 or +91-79- 40083141Fax: +91-79-25895909Cell no : +91-9824072738E-mail: [email protected]:www.nkcapingmachine.com

Fascinating Guideline About range of Vial Capping Machine

Engineering

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