Failure modes of end-plate connections with outer flange ...

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Failure modes of end-plate connections with outer flange stiffeners: an experimental and numerical study MAHYAR MAALI Department of Civil Engineering, Architecture and Engineering Faculty, Erzurum Technical University, Erzurum, Turkey e-mail: [email protected] MS received 9 April 2018; revised 28 October 2019; accepted 9 December 2019 Abstract. This paper presents the experimental and numerical results of six full-scale beam-to-column con- nections with bolted end plates in two groups. The effects of vertical and horizontal stiffeners on the static behaviour of the semi-rigid beam-to-column bolted connections were investigated. In addition, the aim of this research was to analyse the influence of end-plate connections that utilize the IPE profile with stiffeners welded on the behaviour of steel connections, to provide the necessary data for improving Eurocode 3, efficient use of residue IPE profiles and back to the consumption cycle. Furthermore, finite-element and experimental models of semi-rigid vertical and horizontal stiffened bolted connections were tested and compared. The main parameters observed are the evolution of the resistance, the stiffness, the rotation capacity, the ductility of a joint, failure mode and the energy dissipation. Keywords. Vertical and horizontal stiffeners; beam-to-column bolted connections; experimental; numerical; failure mode. 1. Introduction Well-designed connections can be made by analysing behaviour of non-linear steel frames, improving overall structural behaviour. Here, proper rotational capacity of the bolted connection is possible. Instead of creating cracks, it can be by non-elastic shapes and energy absorption, pre- vention of lateral displacement of the frame and reducing the need for ductility in beams and columns. This shows the need for an accurate analysis of the connections [13]. Structural steel framework with welded joints (rigid con- nection) was considered as one of the best moments resisting framed structural system till the 1994 Northridge earthquake. In this earthquake, many structural steel frames failed due to the occurrence of brittle fractures at the con- nections. This caused the loss of reliability on steel welded moment-resisting frames. Since then, as an alternative, bolted connections, often called semi-rigid connections, are considered for design of steel moment-resisting frames and retrofitting works [4, 5]. End-plate bolted connections are used in steel structures as bending fittings. In a general classification, the end-plate bolt connections can be divided into two groups: (1) end-to-end connection without edge and (2) end-plate edges. Each of these two categories can be designed and used with stiffeners or without stiffeners. In conventional methods for designing steel frames, beam- to-column joints are assumed to be jointly or fully assem- bled. In recent years, studying the behaviour of joints has attracted the attention of researchers in order to know the actual behaviour of joints and determine their semi-rigid rates. Bahaari and Sherburne (2000) [6] investigated bolt connections modelled with ANSYS finite-element (FE) software and examined their two-dimensional behaviour. Their research showed how the pressure distribution of the lever forces was distributed in the bolt couplings. In their research, they developed and examined 34 different models of stiffener upper edges and 19 non-stiffener models. In 2006, Urbonas and Daniunas [7] at the University of Salt Lake City in London conducted studies on bolt connec- tions. The basis of their research was based on the model of the component of the European Code, and they assessed the accuracy of their modelling based on the experimental results of da Silva from the University of Prague [8]. In this work, this laboratory database is used to evaluate the accuracy of finite-element models (FEMs). Shi et al [9] investigated the experimental and theoretical analysis for the moment–rotation behaviour of stiffened extended end- plate connections. The authors derived the moment moment–rotation relationship for stiffened and extended end-plate connections, by a new theoretical model. The end-plate connection was broken down into several com- ponents, including the panel zone, bolt, end plate and col- umn flange. Abidelah et al [10] researched the experimental and analytical behaviour of bolted end-plate connections with or without stiffeners. The results were analysed for the moment–rotation curves and the evolution of the tension Sådhanå (2020)45:18 Ó Indian Academy of Sciences https://doi.org/10.1007/s12046-019-1262-2

Transcript of Failure modes of end-plate connections with outer flange ...

Failure modes of end-plate connections with outer flange stiffeners:an experimental and numerical study

MAHYAR MAALI

Department of Civil Engineering, Architecture and Engineering Faculty, Erzurum Technical University,

Erzurum, Turkey

e-mail: [email protected]

MS received 9 April 2018; revised 28 October 2019; accepted 9 December 2019

Abstract. This paper presents the experimental and numerical results of six full-scale beam-to-column con-

nections with bolted end plates in two groups. The effects of vertical and horizontal stiffeners on the static

behaviour of the semi-rigid beam-to-column bolted connections were investigated. In addition, the aim of this

research was to analyse the influence of end-plate connections that utilize the IPE profile with stiffeners welded

on the behaviour of steel connections, to provide the necessary data for improving Eurocode 3, efficient use of

residue IPE profiles and back to the consumption cycle. Furthermore, finite-element and experimental models of

semi-rigid vertical and horizontal stiffened bolted connections were tested and compared. The main parameters

observed are the evolution of the resistance, the stiffness, the rotation capacity, the ductility of a joint, failure

mode and the energy dissipation.

Keywords. Vertical and horizontal stiffeners; beam-to-column bolted connections; experimental; numerical;

failure mode.

1. Introduction

Well-designed connections can be made by analysing

behaviour of non-linear steel frames, improving overall

structural behaviour. Here, proper rotational capacity of the

bolted connection is possible. Instead of creating cracks, it

can be by non-elastic shapes and energy absorption, pre-

vention of lateral displacement of the frame and reducing

the need for ductility in beams and columns. This shows the

need for an accurate analysis of the connections [1–3].

Structural steel framework with welded joints (rigid con-

nection) was considered as one of the best moments

resisting framed structural system till the 1994 Northridge

earthquake. In this earthquake, many structural steel frames

failed due to the occurrence of brittle fractures at the con-

nections. This caused the loss of reliability on steel welded

moment-resisting frames. Since then, as an alternative,

bolted connections, often called semi-rigid connections, are

considered for design of steel moment-resisting frames and

retrofitting works [4, 5]. End-plate bolted connections are

used in steel structures as bending fittings. In a general

classification, the end-plate bolt connections can be divided

into two groups: (1) end-to-end connection without edge

and (2) end-plate edges. Each of these two categories can

be designed and used with stiffeners or without stiffeners.

In conventional methods for designing steel frames, beam-

to-column joints are assumed to be jointly or fully assem-

bled. In recent years, studying the behaviour of joints has

attracted the attention of researchers in order to know the

actual behaviour of joints and determine their semi-rigid

rates. Bahaari and Sherburne (2000) [6] investigated bolt

connections modelled with ANSYS finite-element (FE)

software and examined their two-dimensional behaviour.

Their research showed how the pressure distribution of the

lever forces was distributed in the bolt couplings. In their

research, they developed and examined 34 different models

of stiffener upper edges and 19 non-stiffener models. In

2006, Urbonas and Daniunas [7] at the University of Salt

Lake City in London conducted studies on bolt connec-

tions. The basis of their research was based on the model of

the component of the European Code, and they assessed the

accuracy of their modelling based on the experimental

results of da Silva from the University of Prague [8]. In this

work, this laboratory database is used to evaluate the

accuracy of finite-element models (FEMs). Shi et al [9]

investigated the experimental and theoretical analysis for

the moment–rotation behaviour of stiffened extended end-

plate connections. The authors derived the moment

moment–rotation relationship for stiffened and extended

end-plate connections, by a new theoretical model. The

end-plate connection was broken down into several com-

ponents, including the panel zone, bolt, end plate and col-

umn flange. Abidelah et al [10] researched the experimental

and analytical behaviour of bolted end-plate connections

with or without stiffeners. The results were analysed for the

moment–rotation curves and the evolution of the tension

Sådhanå (2020) 45:18 � Indian Academy of Sciences

https://doi.org/10.1007/s12046-019-1262-2Sadhana(0123456789().,-volV)FT3](0123456789().,-volV)

forces in the bolts. The main parameters observed were the

failure modes, the evolution of the resistance, the stiffness

and the rotation capacity. Aydın et al [11] investigated

experimental assessment of the semi-rigid connections’

behaviour with angles and stiffeners. Their research showed

that stiffeners play a decisive role in semi-rigid connec-

tions. Maali et al [12, 13] investigated experimental model

for predicting the semi-rigid connections’ behaviour with

angles and stiffeners. They also showed that thickness of

stiffener plays a decisive role in semi-rigid angles con-

nections. As a result, the objectives of the proposed

research can be listed as follows:

• In today’s widely used calculation methods, the effects

of the combination of analysis and design of steel

structures are not considered [14]. The aim of this

research was to analyse the influence of end-plate

connections that utilize the IPE standard profile with

vertical and horizontal stiffeners welded on the beha-

viour of steel connections, and to provide the necessary

data for improving Eurocode 3, efficient use of residue

IPE standard profiles and back to the consumption cycle.

• Analysis of combinatorial behaviour from real-scale

experiments is limited in the literature. The real-scale

behaviour of the combination of the models to be

prepared in this study and the literature will be

observed. Furthermore, the experimental and numeri-

cal models (the FEMs by ANSYS) were investigated

for the relevant connections.

• The study was to analyse the influence on the vertical

and horizontal stiffener end-plate connection created

by IPE profile and thickness of end-plate joints on the

behaviour of beam-to-column semi-rigid connections.

The author tested and analysed the models to charac-

terize the behaviour of the connections using the

moment–rotation curves.

2. Experimental and numerical investigation

2.1 Geometry of models

Figure 1 and table 1 show the geometry and details of the

models. The failure modes of the experimental and

numerical models are designed and tested for six models.

The models, end-plate connections under static loading, are

labelled as vertical and horizontal stiffener groups.

The behaviours of the end plate with vertical and hori-

zontal stiffener joints were compared within their groups

and FEMs. The column stiffeners with a thickness of 10

mm and vertical and horizontal end-plate stiffener were

arc-welded with a continuous 45� fillet. The columns were

chosen with large cross-section, and the use of stiffeners

prevented excessive deflection in the flange column

(HE160B was selected for columns, and IPE160 was

selected for beams; beam and column profile sections were

S235). The procedure involves manual metal arc welding

using a proper consumable electrode. For each steel quality,

there are often many electrode types to choose from

[16–19]. The covered electrode used in manual welding

was E43. The minimum thickness of the down-hand fillet

welds was 5 mm. Hand-tightened full-threaded grade 8.8

M12 bolts in 14 mm drilled holes were kept constant for all

tested specimens. Tension tests were carried out following

the provisions of relevant standard [20]. Three tensile

coupons were done of the end plate and stiffener. The mean

value of three coupons tests results is calculated and shown

in table 2 and figure 2.

2.2 Test set-up

The experimental models were developed to predict of

failure modes the end-plate connections with horizontal and

vertical stiffeners under static loading in two groups. Fig-

ure 3 shows the test set-up. In the test set-up section, the

descriptions are divided into three parts:

• experimental tools,

• modelling experiments and applying them correctly,

• conversion of experimental data to the desired data by

formulas.

Experimental tools: The tools used in this research are

similar tools [21–26]. Themaximum load of themachinewas

900 kN, which was employed with a maximum stroke of 300

mm and a constant speed of 0.016 mm/s, up to the collapse of

the specimens. The displacement transducers are used to

measure deformations under load. Five linear variable dis-

placement transducers, with amaximumdisplacement of 100

mm, are used to measure the relevant displacement (location

of LVDTs are shown asDT in figure 3). FourTMLYEFLA-5

(value of resistance is 121 X ± 0.5%, coefficient of sensi-

tivity is 2.1± 2% and size is 5 mm9 3mm) strain gauges are

added to the system to observe the strain distribution (ST1 =

parallel to column on top end plate, ST2 = vertical to column

on top end plate, ST3 = parallel to column on bottom end

plate, ST4 = vertical to column on bottom end plate). The

location of placed strain gauge should be artificially buffed

and cleaned, then the strain gauge should be stuck with a glue

named CN in Japon. The results are collected using a data-

logging device that records all measurements from the load

cells at one-second intervals.

Modelling experiments and applying them correctly: In

this study, the frame dimensions were chosen on 1/1 scale

to conduct real-scale experiments. The lengths of the beam

and column were chosen as 1500 mm. In order to prevent

the lateral torsional buckling of the beam while loading, a

two-column guidance device was provided for the beam.

The lateral torsional buckling of the beam did not, in fact,

occur during loading in the experiments (figure 3). This

study aimed to obtain a realistic stress pattern at the con-

nection, and the fracture of several specimens, i.e., ultimate

18 Page 2 of 15 Sådhanå (2020) 45:18

X

Y

A

B

C

D

FE

Beam= IPE 160

Beam= IPE 160C

olum

n= H

EB 1

60C

olum

n= H

EB 1

60

a) Vertical stiffener group

c) Horizantal stiffener group

2d

2d

Figure 1. Geometry of the models (d = diagonal of bolts).

Sådhanå (2020) 45:18 Page 3 of 15 18

load, was attained using a specific testing machine. The

locations of the strain gauges and LVDTs are shown in

figure 3.

Conversion of experimental data to the desired data by

formulas: The purpose of this experimental investigation is

to examine the moment–rotation (M–h) behaviour. For this

reason, the support of the beam is fixed and the moment at

the supports is calculated by the following formula:

M ¼ PLload ð1Þ

where Lload is the distance between the load application

point and beam end and P is the applied load.

Table 1. Experimental and finite-element models.

Group Model

A

(mm)

B

(mm)

X and C

(mm)

Y

(mm)

D

(mm)

E

(mm)

F

(mm)

ts(mm)

tp(mm)

Vertical Ex-V-IPE140 and FE-V-IPE140 36 60 160 73 – – – 6.9 6

Ex-V-IPE160 and FE-V-IPE160[15] 36 60 160 82 – – – 7.4 6

Ex-V-IPE200 and FE-V-IPE200[15] 36 60 160 100 – – – 8 6

Horizontal Ex-H-IPE140 and FE-H-IPE140 – – 160 – 73 60 36 6.9 6

Ex-H-IPE160 and FE-H-IPE160 – – 160 – 82 60 36 7.4 6

Ex-H-IPE200 and FE-H-IPE200 – – 160 – 100 60 36 8 6

tp = thickness of vertical and horizontal stiffener, ts = thickness of end plate.

Table 2. Average characteristic values for structural steels and bolt (8.8).

E (MPa) Est (MPa) fy (MPa) fu (MPa) qy = fy/fu est euni ef

10 mm plate (column stiffener) 205352 1798 687 721 0.95 2.71 9 10-22.68 9 10-21.62 9 10-1

6.9 mm (end-plate IPE140) 203911 1581 612 647 0.94 2.66 9 10-22.61 9 10-21.55 9 10-1

7.4 mm (end-plate IPE160) 204227 1698 627 663 0.94 2.67 9 10-22.63 9 10-21.57 9 10-1

8 mm (end-plate IPE200) 204995 1718 669 702 0.95 2.69 9 10-22.66 9 10-21.60 9 10-1

6 mm (vertical and horizontal stiffener) 203891 1545 608 643 0.94 2.59 9 10-22.56 9 10-21.50 9 10-1

Bolt (M12) – – 1127 1247 0.90 – – –

E = Young’s modulus, Est = strain hardening modulus, fy = static yield, fu = tensile stresses, est = strain at the strain hardening point, euni = uniform strain, ef= strain at rupture load.

Figure 2. Tensile coupons of 7.4 mm (end-plate IPE160) specimen.

18 Page 4 of 15 Sådhanå (2020) 45:18

As shown in figure 3, displacements are measured with

LVDTs and the rotation in beams and joints will be cal-

culated with the following formulas:

ZZZEIddx ¼ �P ) ð2Þ

ZZEIddx ¼ �PX þ C1 ) ð3Þ

ZEId dx ¼ �PX2

2

� �þ C1X þ C2 ) ð4Þ

EId ¼ PX3

6

� �þ C1X

2

2

� �þ C2X þ C3: ð5Þ

For the fixed joint:

when x ¼ 0 ) h ¼ 0 ð4Þ; d ¼ 0 ð5Þ; and thusC3 ¼ 0: ð6Þ

For the free end of the beam:

when x ¼ L;M ¼ 0 ð3Þ ) C1 ¼ PL ð7Þ

dbel DTið Þ ¼ � P

EbIbX3 DTi

6

� �� Lload X2 DTi

2

� �ð8Þ

h ¼ arctanðdDT1� dDT5� dbel DT1ð Þ

L1

� �ð9Þ

where h is the rotation of beam, I is themoment of inertia, d isthe displacement and E is the Young’s modulus of the beam.

DT2DT1

DT3

DT4

DT5

Pload

250mm250mm

250mm

250mm250mm

XLload

L1

column

Hydraulic Jack

Strain gauges (T3 and T4)

Strain gauges (T1 and T2) LVDT

Figure 3. Experimental set-up.

Sådhanå (2020) 45:18 Page 5 of 15 18

2.3 Moment–rotation curve

Figure 4 shows the major features of the moment–rotation

curve. This curve shows the plastic flexural resistance

(MjRd), the rotation of plastic flexural resistance (hMRd), the

maximum bending moment (Mjmax), the rotation of maxi-

mum bending moment (hMjmax), the knee-range of the M–hcurve, the bending moment capacity (MhCd) and the rota-

tion of bending moment capacity (hCd) [27–35].The ductility of a joint (Wj), the maximum load and

corresponding ductility levels (Wjmax load) are calculated as

given in Eqs. (10) and (11):

Wj ¼ hCdhMRd

; ð10Þ

Wjmaxload ¼hMjmax

hMRd: ð11Þ

The dissipated energy is the area under moment–rotation

curve.

3. FEM

The FEMs of semi-rigid vertical and horizontal stiffened

bolted connections were made and their results were

compared to experimental results. The models have been

used to predict main parameters of the moment–rotation

curve. The FE analysis is realized by the experimental

database to simulate the moment–rotation behaviour of

semi-rigid connections. Thus, the behaviour of connections,

which are not tested before, can be predicted thanks to the

analytical model fitted by tests. The ANSYS-Workbench

[36] is used for predicting main parameters of moment–

rotation curve of the numeric models. This paper consists of

the end-plate connections with horizontal and vertical

stiffener and bolts in the connection arrangement. The

column was considered fixed at the bottom. The beam was

considered fixed in the X direction. The end plate and

stiffeners were connected to the cross-section of the beam

as welded connection. The ANSYS model is as shown in

figure 6; 20 nodded SOLID 186 elements were used for the

modelling of the elements in ANSYS Workbench. The

connections between the elements were provided using the

contact option in the ANSYS Workbench. Bonded contacts

were provided for welded connections, and frictionless

contact was provided between the column flange and the

end plate. Friction contact, with the friction coefficients of

0.2, was provided between the bolt hole and the bolts. The

contact between the end plate and beam element was pro-

vided as bonded contact since it was a welded connection.

The contact between the stiffener plate and beam element

was provided bonded contact since it was a welded con-

nection. In the FEMs, the beam and column structures are

divided into small elements for calculated individual

deformation easily. In most research works, tetrahedron

type FE meshes are selected in the modelling of beams and

columns [37–40]. The sweep, automatically generated,

tetrahedrons and hex-dominant are meshing methods in

ANSYS-Workbench program. The sweep method cannot

used in beam–column connection models. The non-

sweepable bodies force the sweep method controlling. The

automatically generated, tetrahedrons and hex-dominant

method meshings are compared for their created nodes and

elements of the same mesh sizing. FE-V-IPE140 model is

used to mesh with these generation types. The mesh size is

taken as 50 mm for each method. It is observed from

table 3 that automatically generated, tetrahedrons and hex-

Figure 4. Moment–rotation curve characteristics.

18 Page 6 of 15 Sådhanå (2020) 45:18

dominant meshing methods give different values for nodes

and elements.

Therefore, tetrahedronmeshingwith 10 nodes (every node

of this volume has three degrees of freedom) is selected for

solving FE models. Mesh sizing is important for accurate

stress and displacement values. For this purpose, selected

meshing type, the tetrahedron mesh divides various sizing

meshes starting with 200 mm. When the stress and dis-

placement values are stable, this mesh sizing can be appli-

cable for FEM analysis. Table 4 and figure 5 illustrate that

mesh sizing is important to find the exact stress values.

Figure 5 shows maximum stress values of models.

Values of 10, 25 and 50 mm mesh sizing are near each

other. Hence, 50 mm mesh size can be used for FEM

analysis. Figure 6 shows the meshing method and load

application for FE-V-IPE140 model. Moreover, the mate-

rial properties used in the FE analysis are presented in

table 2.

4. Results

4.1 Experimental results

Table 5 shows that moment resistance, stiffness, rotation

ductility of a joint (Wj), the maximum load, corresponding

ductility levels (Wjmax load) and dissipated energy of the

experimental models (figures 7 and 8).

• For the vertical stiffeners at outer surfaces of the

flanges: Ex-V-IPE160 is compared with Ex-V-IPE140

and Ex-V-IPE200 is compared with Ex-V-IPE140, and

the MjRd values increase by about 120.31% and

139.07%, respectively.

• Ex-V-IPE200 specimen is compared with Ex-V-

IPE160 for the Mj.Rd value and it increases by about

115.59%.

• For the horizontal stiffeners at outer surfaces of the

flanges: Ex-H-IPE160 is compared with Ex-H-IPE140

and the Ex-H-IPE200 is compared with the Ex-H-

IPE140, and the MjRd values increase by about

104.68% and 126.75%, respectively.

• Ex-H-IPE200 is compared with Ex-H-IPE160 and the

MjRd values are increased by about 121.08%. The MjRd

values increase with an increase in thickness of end

plate for all groups.

• Ex-H-IPE140 is compared with Ex-V-IPE140 Ex-H-

IPE160 is compared with Ex-V-IPE160 and Ex-H-

IPE200 is compared with Ex-V-IPE200, and the MjRd

values are increased by about 130.89%, 113.88% and

119.29%, respectively.

The MjRd values of the horizontal group are greater than

the vertical group ones.

• For the vertical stiffeners at outer surfaces of the

flanges: Ex-V-IPE160 is compared with Ex-V-IPE140

and Ex-V-IPE200 is compared with Ex-V-IPE140

specimen, and the Mjmax values increase by about

101.60% and 130.80%, respectively. Furthermore, Ex-

V-IPE200 is compared with Ex-V-IPE160 and the

Mjmax increases by about 128.74%.

• For the horizontal stiffeners at outer surfaces of the

flanges: Ex-H-IPE160 specimen is compared with Ex-

H-IPE140 and Ex-H-IPE200 is compared with Ex-H-

IPE140, and the Mjmax values increase by about

112.30% and 113.53%, respectively.

• Ex-H-IPE200 is compared with Ex-H-IPE160 and the

Mjmax value increases by about 101.95%. The Mjmax

values increase with an increase in thickness of end

plate for all groups. Moreover, Ex-H-IPE140 is

compared with Ex-V-IPE140, Ex-H-IPE160 is com-

pared with Ex-V-IPE160 and Ex-H-IPE200 is com-

pared with Ex-V-IPE200, and the Mjmax values

increase by about 116.83%, 129.14% and 101.41%,

respectively.

Table 3. Numbers of nodes and elements for FE-V-IPE140

model.

Mesh type

Number of

nodes

Number of

elements

Automatically

generated

19463 8379

Hex-dominant 15330 4317

Tetrahedrons 20520 8841

Table 4. Numbers of nodes and elements for FE-V-IPE140

model.

10

mm

25

mm

50

mm

100

mm

150

mm

200

mm

Von Mises

(MPa)

3576.5 3576.2 3575.7 3568.6 3560.5 3549.1

3545

3550

3555

3560

3565

3570

3575

3580

0 50 100 150 200 250

Equi

vale

nt S

tress

(MPa

)

Mesh Size (mm)

Figure 5. Different mesh sizes and stress values.

Sådhanå (2020) 45:18 Page 7 of 15 18

The Mjmax values are greater for horizontal than vertical

group.

• In the vertical group, Ex-V-IPE160 is compared with

Ex-V-IPE140 and Ex-V-IPE200 is compared with Ex-

V-IPE140, and the MhCd values increase by about

101.44% and 130.63%, respectively. Ex-V-IPE200 is

compared with Ex-V-IPE160 and the MhCd value

increases by about 128.78%.

Figure 6. Meshing method and load application for FE-V-IPE140 model.

Table 5. Main characteristics of the moment–rotation curves.

Group Experiment

Resistance

(kNm)

Stiffness

(kNm/rad)

Rotation

(rad)

Wj Wjmaxload

Energy

dissipated

(kNmrad)MjRd Mjmax MhCd Sjini Sjp-l

Sjini/

Sjp-l hMRd hMjmax hCd

Vertical Ex-V-IPE140 17.48 24.35 24.35 1.82 0.17 10.73 0.011 0.058 0.058 5.27 5.27 0.71

Ex-V-IPE160[15] 21.03 24.74 24.70 1.06 0.116 9.13 0.023 0.061 0.062 2.70 2.65 0.77

Ex-V-IPE200[15] 24.31 31.85 31.81 9.96 0.12 82.13 0.004 0.074 0.075 18.75 18.75 1.19

Horizontal Ex-H-IPE140 22.88 28.45 28.45 3.38 0.12 27.20 0.010 0.082 0.083 8.30 8.20 1.18

Ex-H-IPE160 23.95 31.95 31.43 1.79 0.18 9.73 0.030 0.13 0.14 4.66 4.33 2.20

Ex-H-IPE200 29.00 32.30 31.60 1.00 0.11 8.85 0.032 0.066 0.075 2.31 2.06 1.18

0

5

10

15

20

25

30

35

0 0.02 0.04 0.06 0.08

M (k

N.m

)

(rad)

Vertically stiffened group

Ex-V-IPE140Ex-V-IPE160Ex-V-IPE200

Figure 7. Moment–rotation curve for V group (Ex-V-

IPE160[15] and Ex-V-IPE200[15]).

0

5

10

15

20

25

30

35

0 0.05 0.1 0.15

M (k

N.m

)

(rad)

Horizantally stiffened group

Ex-H-IPE140Ex-H-IPE160Ex-H-IPE200

Figure 8. Moment–rotation curve for H group.

18 Page 8 of 15 Sådhanå (2020) 45:18

• In the horizontal group, Ex-H-IPE160 is compared

with Ex-H-IPE140 and Ex-H-IPE200 is compared

with Ex-H-IPE140, and the MhCd values increase by

about 110.47% and 111.07%, respectively.

• Ex-H-IPE200 is compared with Ex-H-IPE160 and the

MhCd value increases by about 100.54%. By the way,

the MhCd values increase with an increase in thickness

of end plate for vertical and horizontal groups.

Moreover, Ex-H-IPE140 is compared with Ex-V-

IPE140 and Ex-H-IPE160 is compared with Ex-V-

IPE160, and the MhCd values increase by about

116.83% and 127.25%, respectively.

As a conclusion, the moment resistance increased with

increased thickness of end plate and moment resistant in

horizontal stiffener group models. The moment resistances

of horizontally stiffened group are greater than those of

vertically stiffened models.

• In the vertically stiffened group, Sjini/Sj.p-l value for

Ex-V-IPE160 is 0.85 times that of Ex-V-IPE140 and

for Ex-V-IPE200, it is 7.65 times that of Ex-V-

IPE140 specimen. Furthermore, Sjini/Sj.p-l value for

0

5

10

15

20

25

30

0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

M (k

N.m

)

(rad)

FE-Vertically stiffened group

FE-V-IPE140FE-V-IPE160FE-V-IPE200

Figure 9. Moment–rotation curve for FE-V group.

0

5

10

15

20

25

30

35

40

0 0.02 0.04 0.06 0.08 0.1 0.12

M (k

N.m

)

(rad)

FE-Horizantally s�ffened group

FE-H-IPE140FE-H-IPE160FE-H-IPE200

Figure 10. Moment–rotation curve for FE-H group. Table

6.

Comparisonofexperim

entalandFEmodels.

Group

Experim

ent

Resistance

(kNm)

Stiffness

(kNm/rad)

Rotation

(rad)

E1=energy

dissipated

(kNmrad)

(ex)

E2=energy

dissipated

(kNmrad)

(FE)

E1/

E2

Mjm

ax

(Ex)

Mjm

ax

(FE)

Mjm

ax(Ex)/

Mjm

ax(FE)

S1=

Sjini/

Sj.p-l

(Ex)

S2=

Sjini/

Sj.p-l

(FE)

S1/

S2

h Mjm

ax

(Ex)

h Mjm

ax

(FE)

h Mjm

ax(Ex)/

h Mj.max(FE)

Vertical

Ex-V

-IPE140andFE-V

-IPE140

24.35

24.8

0.98

10.73

70.14

0.15

0.058

0.055

1.05

0.71

1.13

0.63

Ex-V

-IPE160[15]andFE-V

-IPE160

24.74

25.1

0.98

9.13

38.63

0.24

0.061

0.06

1.02

0.77

1.29

0.60

Ex-V

-IPE200[15]andFE-V

-IPE200

31.85

27

1.18

82.13

67.86

1.21

0.074

0.064

1.16

1.19

1.54

0.77

HorizontalEx-H

-IPE140andFE-H

-IPE140

28.45

27.3

1.04

27.20

46.75

0.58

0.082

0.082

11.18

1.88

0.63

Ex-H

-IPE160andFE-H

-IPE160

31.95

32.20

0.99

9.73

25.32

0.38

0.13

0.084

1.55

2.20

2.27

0.97

Ex-H

-IPE200andFE-H

-IPE200

32.30

35.4

0.91

8.85

53.38

0.17

0.066

0.091

0.73

1.18

3.03

0.39

Sådhanå (2020) 45:18 Page 9 of 15 18

the Ex-V-IPE200 specimen is 8.99 times that of Ex-V-

IPE160.

• In the horizontally stiffened group, Sjini/Sjp-l value for

Ex-H-IPE160 is 0.36 times that of Ex-H-IPE140 and

for Ex-H-IPE200, it is 0.32 times that of the Ex-H-

IPE140 specimen. The Sjini/Sj.p-l value for Ex-H-

IPE200 is 0.91 times that of Ex-H-IPE160. Thus, Sjini/

Sjp-l increases with an increase in thickness of end

plate for vertically stiffened group. However, it

decreases with an increase in thickness of end plate

for the horizontally stiffened group. Moreover, the

Sjini/Sjp-l value for Ex-H-IPE140 is compared with that

of Ex-V-IPE140, and Ex-H-IPE160 is compared with

Ex-V-IPE160. The Sjini/Sjp-l values increase by about

253.49% and 106.57%, respectively. Ex-H-IPE200 is

compared with Ex-V-IPE200, and the Sjini/Sjp-l value

decreases by about 10.77%.

The stiffness increases with increased thickness of end

plate for vertically stiffened connections and decreases with

increased thickness of end plate for horizontally stiffened

connections. The stiffness of horizontally stiffened samples

is greater than vertical ones, but not for Ex-V-IPE200.

• In the vertically stiffened group, Ex-V-IPE160 is

compared with Ex-V-IPE140 and Ex-V-IPE200 is

compared with Ex-V-IPE140, and the hMjmax values

increase by about 105.17% and 127.59%, respectively.

• Ex-V-IPE200 is compared with Ex-V-IPE160 and

hMj.max increases by about 121.31%. In the horizontally

stiffened group, Ex-H-IPE160 is compared with Ex-H-

IPE140 and the hMj.max value increases by about

158.54%.

• Ex-H-IPE200 is compared with Ex-H-IPE140 and

hMjmax decreases by about 89.16%. Ex-H-IPE200 is

compared with Ex-H-IPE160 and hMj.max decreases by

about 50.77%. Thus, hMjmax increases with an increase

in thickness of end plate for all groups. Moreover, Ex-

H-IPE140 is compared with Ex-V-IPE140 and Ex-H-

IPE160 is compared with Ex-V-IPE160, and the hMjmax

Figure 11. Failure mode for V group (Ex-V-IPE160[15] and Ex-V-IPE200[15]).

18 Page 10 of 15 Sådhanå (2020) 45:18

Figure 12. Failure mode for H group.

Table 7. Failure modes of experimental models.

Mode

Top flange of model

Ex-V-IPE140 Ex-V-IPE160 [15] Ex-V-IPE200 [15] Ex-H-IPE140 Ex-H-IPE160 Ex-H-IPE200

Mode 1 – – – – – –

Mode 2 4 4 4 4 4 4

Mode 3 – – – – – –

Sådhanå (2020) 45:18 Page 11 of 15 18

0

5

10

15

20

25

30

-1000 0 1000 2000 3000

M (k

N.m

)

Strain (µm/m)

Ex-V-IPE140

0

5

10

15

20

25

30

35

-5000 0 5000 10000

M (k

N.m

)

Strain (µm/m)

Ex-V-IPE200[15]

0

5

10

15

20

25

30

-1000 0 1000 2000 3000 4000

M (k

N.m

)

Strain (µm/m)

Ex-V-IPE160[15]

0

5

10

15

20

25

30

-500 0 500 1000 1500 2000 2500

M (k

N.m

)

Strain (µm/m)

Ex-H-IPE140

0

5

10

15

20

25

30

35

-500 0 500 1000 1500 2000 2500

M (k

N.m

)

Strain (µm/m)

Ex-H-IPE160

0

5

10

15

20

25

30

35

-6000 -4000 -2000 0 2000 4000

M (k

N.m

)

Strain (µm/m)

Ex-H-IPE200

Figure 13. The moment–strain curves of all experimental specimens. (T1 = blue line, T2 = orange line, T3 = grey line and T4 = yellow

line).

18 Page 12 of 15 Sådhanå (2020) 45:18

values increase by about 141.38% and 213.11%,

respectively.

• The hMjmax values for horizontally stiffened group are

greater than vertical ones, but not for Ex-H-IPE200.

• In the vertically stiffened models, Ex-V-IPE160 is

compared with Ex-V-IPE140 and Ex-V-IPE200 is

compared with Ex-V-IPE140, and the hCd values

increase by about 106.90% and 129.31%, respectively.

• Ex-V-IPE200 is compared with Ex-V-IPE160 and hCdincreases by about 120.97%.

• For the horizontal stiffeners at outer surfaces of the

flanges: Ex-H-IPE160 is compared with Ex-H-IPE140

and hCd increases by about 167.67%. Ex-H-IPE200 is

compared with Ex-H-IPE140 specimen and hCddecreases by about 89.15%.

• Ex-H-IPE200 is compared with Ex-H-IPE160 and hCddecreases by about 52.86%. Thus, the hCd values

increase with an increase in thickness of end plate for

all groups. Moreover, Ex-H-IPE140 is compared with

Ex-V-IPE140 and Ex-H-IPE160 is compared with Ex-

V-IPE160, and the hCd values increase by about

143.10% and 225.81%, respectively. Thus, the hCdvalues for the horizontal groups are greater than the

vertically stiffened ones, but not for Ex-H-IPE200.

In consolidation, the rotation value increased with

increased thickness of end plate. The rotation value in the

horizontal group is greater than vertically stiffened ones.

The ductility of a joint (Wj) and the maximum load and

corresponding ductility levels (Wjmax load) increase with

increased thickness of end plate in the vertical group; they

decrease with increased thickness of end plate in the hori-

zontally stiffened ones. The ductility of a joint (Wj) and the

maximum load and corresponding ductility levels (Wj.-

max load) in the horizontally stiffened models are greater

than vertically stiffened ones, but not for Ex-H-IPE200.

Dissipated energy increases with increased thickness of end

plate in all groups. Dissipated energies in the horizontal

group are greater than the vertical ones.

4.2 Comparison of experimental and FEMs

Figures 9 and 10 show the moment–rotation curves,

obtained from the ANSYS models. Table 6 and figures 9

and 10 showthe comparison of the experimental data with

FE data. There appears to be good agreement between the

experimental and FEM results. The average ratios of

Mjmax(Ex)/Mjmax(FE) vary between 0.91 and 1.18, and the

minimum Mj.max(Ex)/Mjmax(FE) ratio is for Ex-H-IPE200

and FE-H-IPE200. The maximum Mjmax(Ex)/Mj.max(FE)

ratio is for Ex-V-IPE200 and FE-V-IPE200. The average

ratios of hMj.max(Ex)/hMj.max(FE) vary between 0.73 and

1.55, and the minimum hMj.max(Ex)/hMj.max(FE) ratio is for

Ex-H-IPE200 and FE-H-IPE200. The maximum hMjmax(-

Ex)/hMj.max(FE) ratio is for Ex-H-IPE160 and FE-H-

IPE160. Furthermore, the S1/S2 ratio for vertically stiff-

ened group increases with increased thickness of end

plate, and it decreases for horizontal group with increased

thickness of end plate. The average ratios of E1/E2 vary

between 0.39 and 0.97, and the minimum E1/E2 ratio is

for Ex-H-IPE200 and FE-H-IPE200. The maximum E1/E2

ratio is for Ex-H-IPE160 and FE-H-IPE160. Thus, the

FEM is an efficient tool to predict the moment–rotation

curve of semi-rigid connection.

4.3 Failure modes of specimens

There are three failure modes in the Eurocode 3 [31] for

the T-stub connections. Mode 1 is the complete flange

yielding without bolt failure. Mode 2 is the flange

yielding with bolt failure, and Mode 3 is the bolt failure.

Figures 11 and 12 show the failure modes and table 7

shows the failure types of all models. All the models

showed the failure mode as Mode 2. Thus, all models’

collapse is with the fracture positions of all the failed

bolts appearing on the thread portion in the top-end-plate

connections. Furthermore, all top-end-plate connections

present V-shaped form at failure, and the depth of

V-shape of vertically stiffened models is greater than the

horizontal ones.

Figure 13 shows the moment–strain graph of all models.

From these curves, the following conclusions can be drawn:

• There is a correlation between the moment–rotation

and moment–strain plots of these two completely

different tools, which can be taken as further proof

of the installation and measurement precisions.

• T1 and T2 strain gauges come in plastic region after

loading starts. These strain gauges have been installed

on top-end-plate connections. However, T3 and T4

strain gauges in the bottom end plate were in the elastic

region.

5. Conclusions

In this paper, the effect of vertical and horizontal stiffeners

on static behaviour of the semi-rigid beam-to-column bol-

ted connections in steel frames was investigated. This paper

presents the experimental results of six full-scale specimens

of bolted connections beam-to-column with end plate in

two groups, labelled as vertical and horizontal stiffener

groups. The aim of this research was to analyse the influ-

ence of end-plate connections to utilize the IPE profile with

vertical and horizontal stiffener welded on the behaviour of

steel connections, to provide the necessary data for

improving Eurocode 3, efficient use of residue IPE profiles

Sådhanå (2020) 45:18 Page 13 of 15 18

and back to the consumption cycle. The main conclusions

of paper can be summarized as follows:

• The moment resistance increases with increased

thickness of end plate and it is greater for the

horizontally stiffened models than the vertical ones.

• The Sjini/Sjp-l value for vertical groups increases with

an increase in thickness of end plate, and it decreases

for the horizontal groups with an increase in thickness

of end plate.

• The rotation increases with increased thickness of end

plate and the rotation value in the horizontal stiffener

group of models is greater than the vertical ones.

• The joint ductility (Wj), the maximum load and the

corresponding ductility levels (Wjmaxload) increase with

increased thickness of end plate in the vertical group,

and they decrease with increased thickness of end plate

in the horizontal group. The ductility of a joint (Wj),

the maximum load and corresponding ductility levels

(Wj.max load) in horizontally stiffened models are

greater than the vertical ones.

• The dissipated energy increases with increased thick-

ness of end plate in all groups, and for the horizontally

stiffened group, it is greater than those of the vertical

models.

• There appears to be good agreement between the

experimental and FE model results.

• In all models, the failure mode is mode 2 in the top

flange. Thus, collapse of all the models is with the

fracture positions of all the failed bolts appearing on

the thread portion in the top-end-plate connections, and

in the form of V-shape for all top-end-plate connec-

tions. In addition, the depths of V shape in the V group

are greater than those of H models.

NomenclatureMjRd The plastic flexural resistance

hMRd The rotation of plastic flexural resistance

Mjmax The maximum bending moment

hMjmax The rotation of maximum bending moment

MhCd The bending moment capacity

hCd The rotation of bending moment capacity

Wj The ductility of a joint

Wjmaxload The maximum load and corresponding ductility

levels

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