Extrusion

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Extruder

description

Polymer Engineering

Transcript of Extrusion

  • Extruder

  • Classification of Extruders

  • Classification of ExtrudersRam Extruder

  • Classification of Extruders

  • Classification of ExtrudersCounter rotating screwsNon intermeshingPartial intermeshingIntermeshing

  • Classification of ExtrudersA) Single screw extruder, cross section of the feedzone. A1) Smooth (conventional), A2) GroovedSleeve

    B) Pin barrel extruder

    C) Co-Kneader, a Screw, b Kneading teeth, c Barrel

    D) Single screw extruder with cavities in the barrel

    E) Co-rotating twin screw extruder, intermeshing

    F) Counter-rotating twin-screw extruder, intermeshing

    G) Counter-rotating twin screw extruder, nonintermeshing

    H) Planetary roller extruder, a Melting and feedsection, b planetary screws and sun screw

    Cross section of a 4-screw degassing system

    K) Gear pump

    L) Plunger extruder, L1) Ram extrusion, L2)Hydrostatic extrusion: a Plunger, b Barrel, c Billet,d Extruded strand, e Hydraulic fluid

    M) Single roll extruder, a Inlet, b Housing, c Roll, dAdjustable knife, e Die

    N) Disk pack extruder. N1) Cross section(perpendicular), N2) Cross section (along theshaft), a Rotating disks, b Shaft, c Barrel, dChannel blockClassification of Extruders-Types of construction

  • Schematic of a single screw extruderMachine parts for single screw extrusion

  • Hopper designMachine parts for single screw extrusionGood hopperPoor hopper

  • Geometry of feed opening in the feed throatMachine parts for single screw extrusion

  • Vented extruder barrel with a two stage screwMachine parts for single screw extrusion

  • Schematic of a single screw extruder-barrel heating or coolingMachine parts for single screw extrusion

  • Machine parts for single screw extrusionScrew zones main dimensions

  • Machine parts for single screw extrusionScrew zones main dimensionssingle-flighted screw, B) double-flighted screwb Channel width, D Barrel diameter Outer screw diameter e,e* Flight width h Channel depth t Lead Flight clearancej Helix angle

  • Machine parts for single screw extrusionDispersive and distributive mixing elementsDispersive mixing elementsDistributive mixing elements

  • Specialties of twin screw extrusion

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