External mixing system 『Patent』 ultra-compact whirl stream ...Speciﬁcations Part on which the...

Features:

1.Atomax nozzles can spray ultra small quantities into a precise mist.

2.Atomax nozzles can disperse water, oil, low viscous liquids and difficult to disperse with existing nozzles like high viscous liquids, slurry emulsions containing solid particles and so on, uniformly.

3.Mist vaporization is obtained using a unique whirl stream system. The liquid mist opening diameter is compared to conventional nozzles extremely large, also the duct from the supply opening to the dispersion opening is straight, so even high viscous liquids do not cause clogging or dripping, but result in an equal and uniform spray. And also the air flow needed for dispersing the substance into minute particles is little.

4.The diameter of the mist particles is decided by the amount of liquid to disperse and air source (compressor) pressure and can be controlled arbitrarily. In case of low viscous liquids the average particle size can be easily obtained.

5.Since the nozzle size is compared to conventional nozzles much smaller it therefore needs extremely little space when installed.

6.The nozzle has a high self-sucking power so low viscous liquids dispersed in small amounts can be sucked in by the nozzle’s self-sucking power only (pompless).

7.There is almost no need for maintenance when using the nozzle. The nozzle is constructed of two parts and one O-ring and therefore very easy to assemble and take apart.

8.The material used for the main part of the nozzle is SUS316L or high pressure brass, the standard material used for the O-ring is Teflon or Viton. The O-ring used for nozzles operating under high temperatures is made of SUS.

External mixing system 『Patent』 ultra-compact whirl stream type precision nozzle

●The Atomax AM type nozzle can spray extreme small quantities into minute particles of an average diameter of 5㎛. It is a very small type of nozzle and can be operated by an air compressor of 20-750 Watt spraying extreme small quantities. The main applications for use are thin membrane surface coating, indoor sterilization or disinfection of scientific or medical facilities.

●The Atomax nozzle BN type has the same feature of being able to spray precisely as the AM type but can spray larger quantities. The applications for use are applying high viscous liquids in the cast process, spray

dryer where grain formation is needed, sprinkling or coating in the food industry, high temperature heat burning of heavy oil or industrial waste oil.

●The Atomax nozzle CN, CNP types are nozzles developed for the use in factories with large production lines or plants where large quantities have to be sprayed. The spraying opening is very large so gasoline, kerosene, A- heavy oil, automobile transmission waste oil, food waste oil, low viscous liquids with a viscosity of less than 1000 cp. , initiation of combustion of high viscous burnable waste oil, 10.000 cp. grease-like liquids or slurry emulsions containing solid particles can be atomized.

●CN, CNP types both have a self-sucking capacity being able to suck in liquids by itself.

Especially the CN type has a high self-sucking power, at a gas pressure of 0,1 Mpa.-0,2 Mpa. At the nozzle’s spraying side there will be a sucking vacuum of 0,05 Mpa. In case of liquids with not such a high granularity it can spray without putting pressure on the liquid side line also called pumpless type.

●CNW type is based on the CNP type but the nozzle has two openings in the nozzle body to mix two liquids at the same time. Depending on the uniqueness of the flow process mixed spraying is possible.

Features of different Atomax nozzle types

Atomax nozzle AM type, BN type

Atomax nozzle CN, CNP, CNW type

Features of different Atomax nozzle types

Specifications Part on which the wrench can be used.

liquid line side.

Spraying gas line side.

measurement Dmeasurement of wrench size

measurement A

measurement C

measurement B

AM type (made of SUS316L) measures 12mm. nozzle body side.Am type (made of HBsB2) AMH type (made ofSUS316L measures 13 mm. nozzle body side.

Part on which wrench can be used (central part of nozzle).AM 6, 12 type: 9.0 mm.AM 25, 45 type: 10.0 mm.

Specifications

（CNW has another liquid opening at the other side）

compressed gas opening

liquid opening

Part on which wrench can be used

measurement A

measurement B

Specifications

liquid line side.

Spraying gas line side.

measurement Dmeasurement of wrench size

BN（BNH）90・160 type measures 12mm. nozzle body side.BN（BNH）500 type measures 13 mm.

Part on which wrench can be used (central part of nozzle).BN（BNH）90・160 type: 9.0 mm.BN（BNH）500 type: 10.0 mm.

measurement A

measurement C

measurement B

Part on which the wrench can be used.

Specifications:AM

Specifications:BN

Specifications:CN,CNP,CNW

AM6 SUS316L/HBsB2 24.0 14.0 7.0 M10×0.75 P-9 M5×0.8 0～10㎖/min 2～12ℓ/min

AM12 SUS316L/HBsB2 24.0 14.0 7.0 M10×0.75 P-9 M5×0.8 0～20㎖/min 5～24ℓ/min

AMH12 SUS316L 36.0 16.0 7.5 M10×0.75 G00469A NPT1/16 0～20㎖/min 5～24ℓ/min

AM6・12PK PEEK 36.5 18.0 8.5 M14×1.0 P-10 as AM6, 12 type as AM6, 12 type

AM25 SUS316L/HBsB2 27.0（32.0） 15.0（16.0） 7.5 M11×1.0 P-10 M5×0.8 3～50㎖/min 10～45ℓ/min

AM45 SUS316L/HBsB2 27.0（32.0） 15.0（16.0） 7.5 M11×1.0 P-10 M5×0.8 5～100㎖/min 15～88ℓ/min



AMH25・45PK PEEK 31.0 16.0 8.5 － P-10 as AM25, 45 type as AM25, 45 type

CN200 SUS316L/HBsB2 44.0 24.0 1/4PT 1/8PT 100～500㎖/min 100～400ℓ/min

CNP/CNW200 SUS316L/HBsB2 44.0 24.0 1/4PT 1/8PT 100～500㎖/min 100～400ℓ/min

CN500 SUS316L/HBsB2

SUS316L/HBsB2

SUS316L/HBsB2

60.0 32.0 3/8PT 1/8PT 250～2000㎖/min 200～900ℓ/min

CNP/CNW500 60.0 32.0

3.5 3.5

3.5 3.5

4.5 4.5

4.5 4.5 3/8PT 1/8PT 250～2000㎖/min 200～900ℓ/min

CNP/CNW1000 85.0 41.0 5.6 5.6 1/2PT 1/4PT 50～5000㎖/min 400～1800ℓ/min

BN90 SUS316L/HBsB2 41.0 20.0 11.0 M14×1.0 P-12.5 PT1/8 30～200㎖/min 35～160ℓ/min

BNH90 SUS316L 45.0 20.0 11.0 M14×1.0 A00656A PT1/8 30～200㎖/min 35～160ℓ/min



BN160 SUS316L/HBsB2 41.0 20.0 11.0 M14×1.0 P-12.5 PT1/8 50～300㎖/min 70～310ℓ/min

BN500 SUS316L/HBsB2 64.0 30.0 18.0 M14×1.0 P-22 PT1/4 100～1000㎖/min 170～1000ℓ/min

BN90PK PEEK 41.0 20.0 11.0 － P-12.5 PT1/8 30～200㎖/min 35～160ℓ/min

BN160PK PEEK 41.0 20.0 11.0 － P-12.5 PT1/8 50～300㎖/min 70～310ℓ/min

BN500PK PEEK 60.0 30.0 18.0 － P-22 PT1/4 100～1000㎖/min 170～1000ℓ/min

For Gas NPT1/16For Liquid PT1/8

For Gas NPT1/16For Liquid PT1/8

＊The maximum temperature for the O-ring is as given below.

Please set the temperature considering the actual temperature

and properties.

teflon made : less than 270℃. ,viton made less than 200℃. , stainless

made less than 700℃.

！The diameter of the spraying opening is very large so, there is

no need to use a strainer for microscopic liquids but for the gas

side under pressure a filter to remove water, carbon, tar and so

on should be fixed in the pipe so that only pure gas is used.

！( ) measurements are specified as HBsB2 high-strenght brass.

！AMH,BNH type is made of SUS. It is a nozzle that can be

operated in a high temperature environment.

＊The maximum temperature for the O-ring is as given below.

Please set the temperature considering the actual temperature

and properties.

teflon made : less than 270℃. ,viton made less than 200℃. , stainless

made less than 700℃.

type material Ａ(mm) Ｂ(mm) Ｃ(mm) attachment nutstandard O-ring standard* Gauges for TaperPipe Threads

liquid sprayvolume range

necessary gasvolume range

type material Ａ(mm) Ｂ(mm)ＩＳ(mm)Liquid opening diameter

ＯＳ(mm)Gauges for Taper PipeThreads(For Gas Line)

Gauges for Taper PipeThreads(For Liquid Line)



type material Ａ(mm) Ｂ(mm) Ｃ(mm) attachment nutstandard O-ring standard* Gauges for TaperPipe Threads



ATOMAX

ATOMAX

Concerning type indication

Concerning connecting pipes

ＡＭ１２Ｓ ‐ ＩＳＴ

＊The nozzle is operated by controlling the volume of the supplied liquid and the pressure of the gas (=volume of the supplied gas).When the gas pressure is fixed the diameter of the mist particles will become smaller when the volume of the liquid is lowered. On the contrary if the volume of the liquid is increased the diameter of the mist particles will become bigger.And, if the liquid volume is set a lower gas pressure will result in bigger mist particles. On the other hand if pressure is increased the mist particle diameter size will become smaller.Atomax nozzles atomize liquids effective at a low gas spraying flow please do not increase the gas pressure and gas flow more than necessary.

①⑤

②

③ ④

⑩ ⑥ ⑦ ①⑧

③ ④

⑨⑦

① ②

③ ④

⑩ ⑦

Concerning type indication

Concerning connecting pipes

Example：

Ａ　Atomax nozzle type symbol

Ｂ　Atomax nozzle type symbol　　　Number indicating the gas volume (wind velocity) of the nozzle.　　　Number indicating the flow of compressed air when 0.2 Mpa spray pressure is put on the nozzle?

Ｃ　Material symbol　　　Ｓ：stainless　　Ｂ：high-strenght brass　　Ｐ：resin

Ｄ　Nozzle specifications　　　There are two types IS and OS selected depending on the nature 　　　　　　　　　　　　　　　　　of the liquids being dispersed.　　　The specification of IS: Used when the dispersed liquid hardens soon when coming in contact with the 　　　gas, when the liquid contains solid particles or if the substance sticks easily to the point of the nozzle tip.　　　The specification of OS: Used for soft water, oil and so on liquids that do not dry soon when coming in 　　　contact with gas, combustion, mixed spraying.　　　！AM 6 type and AM 12 type fall under the IS specification only.

Ｅ　O-ring material　　Ｔ：teflon　　Ｖ：viton　　Ｓ：stainless　　　　　　　　　　　　（use AMH or BNH nozzles in a high temperature environment）

ＡＢＣＤＥ

compressed gas opening

AM, BN type nozzle

liquid opening

liquid opening compressed gas opening

CNW has another liquid opening at the other side

CN, CNP, CNW type nozzle（CNW has another liquid opening at the other side）

Connecting pipes example

Atomax nozzle regulator

liquid side on/of valve source of gas pressure

gas side on/ of valve liquid container

regulator fixed quantity supply pump

liquid pressurizer container liquid quantity regulation valve

Connecting pipes example

name of equipment name of equipment

① ⑥

② ⑦

③ ⑧

④ ⑨

⑤ ⑩

①liquid pressurizing supply line. ②fixed liquid quantity pomp supply line.

③liquid nozzle spout line.

Some applications of Atomax nozzles.

・Coating and sprinkling of seasonings and ingredients on foodstuffs.

・Spraying of viscous substances.

・Granulating into microscopic particles.

・Coating with edible oils.・Mixing of liquids with different nature.

・Spraying of or coating with slurry-like liquids.

・Spraying of deodorizers or disinfectants.

・Spraying and atomizing from small quantities to large quantities of liquid.・Production of microscopic particles.・Mixing of liquids of different nature.・Spraying of viscous liquids.・Combustion of liquids.・Thin membrane coating.・Processes that handle with microscopic particles.

・Manufacturing processes dealing with microscopic particles

・Medical equipment, coating of complex shaped parts and places in the manufacturing process.

・Spraying of deodorizers or disinfectants.

・Spraying and mixing of liquids with different nature.

・Spraying and coating of liquids in the food processing industry and medicine manufacturing.

・Precise coating with small quantities of liquids.・Cleaning of precise equipment.・Coating with peculiar liquids.・Processes that handle microscopic particles.

・Precise coating in the electronic manufacturing process.・Applying of lubrication of moving parts.・Spraying of mold release agents for resin parts, rubber parts etc.・Application of grease for motor parts.・Spraying of adhesives.・Application of lubricants in the die-casting manufacturing.

・Application of anti-static liquids.・Application of metal liquids or metal pastes.・Spraying and mixing of different liquids.・Applying or sprinkling of liquids in the press operating process.

・Spraying of complex shaped parts.

＊The examples described above are the ones that have been used a lot in the past but if any other use than described above is required or if any more clarification is needed please do not hesitate to contact us.

・Thin membrane coating on roll material・Spraying of glue, anti-corrosion agents, waterproof agents etc.・Coating of glost in the ceramic industry.・Spraying of viscous emulsions and slurry-like liquids.・Melting, spraying and granulating of lead and low-melting point metals・Spraying of liquids containing solid particles.・Combustion of heavy oil, industrial waste oil, food waste oil and fish oil at high temperatures.・Combustion of liquid wastes in the liquid waste industry.

・Spraying or sprinkling of growth stimulants on plants or crops.・Spraying of insecticides, pesticides etc.・Spraying of substances that keep a constant tempera-ture.・Spraying of small fixed quantities for research facilities and so on.・Spraying of deodorizers or disinfectants in facilities where animals or domestic animals are kept.

・Spraying of coolants.・Spraying of large quantities of liquids.

・Spraying of liquids in the shape forming process.

Some applications of Atomax nozzles.

■Auto parts manufacturing field

■Semi-conductor field ■Medical equipment / Medicine manufacturing.

■Manufacturing of scientific products ■Food processing industry

■Agricultural field. ■Steel manufacturing industry

■Others

ATOMAX Co,.ltd■ Producer and sales

Postal code : 416-0945Shizuoka prefecture, Fuji-city, Miyajima 833-1Japan.Tel. : 81(0)545-65-3585 FAX. : 81(0)545-65-3585E-mail : [email protected] URL : http://www.atomax.co.jp

External mixing system 『Patent』 ultra-compact whirl stream ...Speciﬁcations Part on which the...

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