Extending the Digital Thread/Twin to the Supply · 2018-09-18 · Global Product Data...
Transcript of Extending the Digital Thread/Twin to the Supply · 2018-09-18 · Global Product Data...
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 1
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 1
Extending
the Digital
Thread/Twin
to the Supply
Chain
What can we do today…?
Presented By:
Louis J PascarellaGeometricPLM, HCL Tech.
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 2
Why a Digital Thread? (because aircraft dev is hard!)
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 3
Why a Digital Thread? (because aircraft dev is expensive!)
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 4
Digital Assets Value Evolution
• “Data Authors” enabled with
applications
• “Data Consumers” struggle
with
• Stale data Latency
• Why? Context
• Data access Visibility
Context
Visibility
Value
Latency
Context
Visibility
Value
Latency
Context
Visibility
Value
Latency
• “Data Consumers” enablement
• Application Integration
• EAI and Middleware
• Reporting and Dashboards
• Mixed Results
• Latency Improved, but
• Data Quality Context
• Integration Complexity
Visibility
• Synthesize data to information
• Collection
• Aggregation
• Normalization
• Assign Context for global
understanding
• Increase availability to ‘Consumers’
• Reduce latency
• Increase data transparency (visibility)
Data Authoring Focus Enable Data Consumption Data Information Knowledge
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 5
Corporate Ecosystem Application Footprint Macro Semantic view
Schedule
Engineering Manufacturing
PPM
<Prog>
<BOM> ERP<Prod
Sched>
Warranty
Aftermarket
<Analysis>
In-Use
Data Lake
<Analytics>
PDM<BOM>
CAE
<MBD>
CAD
MPM
Quality
<Proc Plan>
<SPC>
MES
<ProcSims>
Metrology<PPAP>
Issue Mgt
Manuals
<Analysis>
<TSB>
Service
Field Support<Tkt>
Svc BOM
OperationalTelemetry
Monitoring<Alerts>
<As-Maintained>
<IOT>
BOM
DFx
PrototypTest Plans
Testing<ProcSims>
<PPAP>
Certification
Reqts
T & A
<cost>
Sup #1 Sup #2 Sup #3 Sup #4
Design Partners
Sup #1 Sup #2 Sup #3 Sup #4Sup #1 Sup #2 Sup #3 Sup #4
Service Partners
Sup #1 Sup #2 Sup #3 Sup #4
Manufacturing Suppliers
<BOM>
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 6
Corporate Ecosystem application footprint Micro Semantic view
Engineering Manufacturing Aftermarket Product In-Use
BOM HUB
CAx HUB
ERP HUB
MOM HUB
Reliability HUB
Service HUB
DPHM HUB
IOT HUB
Program/Product
Processes
Math/Physics
ModellingProcess Planning
Quality/Costs
Production Planning
Logistics
Repair Support
Service Logistics
Design/Build
Quality/Costs
Product Telemetry
Product Monitoring
(1) (3) (5) (7)
(2) (4) (6) (8)
Text
Trans-
actional
Multi-
user
Single
user
Inter-
active
3D
Design Partners
Diagnostic & Predictive
Health Monitoring &
Maintenance
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 7
Corporate Ecosystem application footprint Micro Semantic view
Text
Trans-
actional
Multi-
user
Single
user
Inter-
active
3D
Engineering Manufacturing Aftermarket Product In-Use
(1) (3) (5) (7)
(2) (4) (6) (8)
Program/Product
Processes
Production Planning
Logistics
Design/Build
Quality/Costs
Product Health Monitoring
Predictive Maintenance
Math/Physics
Modelling
Process Planning
Quality/Costs
Repair Support
Service LogisticsProduct Telemetry
Product Monitoring
Design Partners
BOM HUB
CAx HUB
ERP HUB
MOM HUB
Reliability HUB
Service HUB
DPHM HUB
IOT HUB
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 8
Corporate Ecosystem Silos
Text
Trans-
actional
Multi-
user
Single
user
Inter-
active
3D
Engineering Manufacturing Aftermarket Product In-Use
BOM HUB
CAx HUB
ERP HUB
MOM HUB
Reliability HUB
Service HUB
DPHM HUB
IOT HUB
(1) (3) (5) (7)
(2) (4) (6) (8)
Program/Product
Processes
Production Planning
Logistics
Design/Build
Quality/Costs
Product Health Monitoring
Predictive Maintenance
Math/Physics
Modelling
Process Planning
Quality/Costs
Repair Support
Service Logistics
Product Telemetry
Product Monitoring
Design Partners
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 9
Corporate Ecosystem Silos Within Silos
Text
Trans-
actional
Multi-
user
Single
user
Inter-
active
3D
Engineering Manufacturing Aftermarket Product In-Use
BOM HUB
CAx HUB
ERP HUB
MOM HUB
Reliability HUB
Service HUB
DPHM HUB
IOT HUB
(1) (3) (5) (7)
(2) (4) (6) (8)
Program/Product
Processes
Production Planning
Logistics
Design/Build
Quality/Costs
Product Health Monitoring
Predictive Maintenance
Math/Physics
Modelling
Process Planning
Quality/Costs
Repair Support
Service Logistics
Product Telemetry
Product Monitoring
Design Partners
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 10
Corporate Ecosystem “The Engineer’s Sweet Spot!”
Text
Trans-
actional
Multi-
user
Single
user
Inter-
active
3D
Engineering Manufacturing Aftermarket Product In-Use
BOM HUB
CAx HUB
ERP HUB
MOM HUB
Reliability HUB
Service HUB
DPHM HUB
IOT HUB
(1) (3) (5) (7)
(2) (4) (6) (8)
Program/Product
Processes
Production Planning
Logistics
Design/Build
Quality/Costs
Product Health Monitoring
Predictive Maintenance
Math/Physics
Modelling
Process Planning
Quality/Costs
Repair Support
Service Logistics
Product Telemetry
Product Monitoring
Design Partners
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 11
Product Development Manufacturing Service & After Sales
Features Reqts BoM SourcingPrototypes Testing PlantLogistics
Mfg Processes(MES/QA)
Services& Warranty
Design DMU Bill-of-Design ComplianceChgMgt Issues Plant LayoutBoP(rocess) Work Instructions
Program Mgt Backbone
Product Design Backbone
PerformanceAttributes
Meshing 3D Simulation 3D Simulation
FunctionalModeling 0D Simulation 1D Simulation 2D Simulation
PerformanceAttributes
LogicalModelingR
FL
P
High Semantics = Low Formalization
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 12
Enabling the Model Based Enterprise Digital Thread
Digital Twin Digital TwinDigital Twin
High
FidelityLow
Fidelity
Digital Thread Platform
ProcessFunction Logical PhysicalRequirements
Req
Req
Req
PartFunc
Func
Func
Logical
Logical Part
Resource
Process
Resource
ResourceProcess
Schedule Routings Execution
Schedule
Schedule
Routing
Routing
Execution
Execution
Execution ProductProductProduct
(Performance, Safety & Reliability)
V&V
Performance Safety Reliability
Platform Services
EDGE Services
Analytics EngineData Aggregation Cyber Security
Engineering Supply Chain Mfg. Supply Chain Dealer/Service Network
Data Acquisition
Customer Network
Engineering Manufacturing Service & After Sales Experience
Requirements BOM
PDM
CAD CAE
ERP
Sourcing Quality
Process Planning MES
Scheduling
Warranty Service
Compliance
DMS
As-designed
EventsAs-built
Events
As-serviced
EventsAs-experienced
Events
Physical Twin
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 13
Enabling the Model Based Enterprise Digital Thread
Digital Twin Digital TwinDigital Twin
High
FidelityLow
Fidelity
Digital Thread Platform
ProcessFunction Logical PhysicalRequirements
Req
Req
Req
PartFunc
Func
Func
Logical
Logical Part
Resource
Process
Resource
ResourceProcess
Schedule Routings Execution
Schedule
Schedule
Routing
Routing
Execution
Execution
Execution ProductProductProduct
(Performance, Safety & Reliability)
V&V
Performance Safety Reliability
Platform Services
EDGE Services
Analytics EngineData Aggregation Cyber Security
Engineering Supply Chain Mfg. Supply Chain Dealer/Service Network
Data Acquisition
Customer Network
Engineering Manufacturing Service & After Sales Experience
Requirements BOM
PDM
CAD CAE
ERP
Sourcing Quality
Process Planning MES
Scheduling
Warranty Service
Compliance
DMS
As-designed
EventsAs-built
Events
As-serviced
EventsAs-experienced
Events
Physical Twin
• Breaking Down the Brick Walls between Domains
• But What About the Supply Chain?
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 14
Supply Chain Growth… and Effects
1900 2000
• 100% Collaboration• 0% Latency (min’s)• 100% In-Context
• << 100% Collaboration• >> 0% Latency (Days/Wks)• << 100% In-Context
• <<<< 100% Collaboration• >>>> 0% Latency (Months)• <<<< 100% In-Context
• < 100% Collaboration• > 0% Latency (hours)• < 100% In-Context
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 15
A
B
C
D
E
A
B
C
D
E
A
B
C
D E A
B
C
D E
List Tree Directed Acyclic Graph Generic Graph
Application Networks
A B C D E
A
B
C
D
E
A B C D E
A
B X
C X
D X
E X
A B C D E
A
B X
C X
D X X
E X
A B C D E
A
B X X
C X X
D X X
E X
Dependency Matrices
Simple Complex
• Cyclic dependencies in the Supply Chain introduce complexity.
• Increasing complexity increases impact (spread, risk, unpredictability and cost).
Supply Chain Relationship Models
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 16
• Supply Chain is analyzed for
dependencies and modularity
• Dependency Matrices defined
• Sensitivity Cluster Map built
Supply Chain Dependency Matrix
Dependency Matrix(Normalized)Supplier Clusters
Supply Chain Modeling
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 17
System Dynamics Modeling for Supply Chain
• Supply Chain Models are difficult
• “moving target”
• Immature capabilities
• Requires Partnership Relationship
• Requires Transparency & Visibility
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 18
The Way Forward…
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 19
Enabling the Model Based Enterprise requires Building Digital Thread
Engineering Manufacturing Service & After Sales
Digital Twin Digital TwinDigital Twin
Experience
REQ BOM
PLM
CAD CAE
Sourcing Quality
Process Planning LogisticsMOM
Warranty Service
Compliance
High
FidelityLow
Fidelity
DMS
As-designed
EventsAs-built
Events
As-serviced
EventsAs-experienced
Events
Digital Thread Platform
ProcessFunction Logical PhysicalRequirements
Req
Req
Req
PartFunc
Func
Func
Logical
Logical Part
Resource
Process
Resource
ResourceProcess
Schedule Routings Execution
Schedule
Schedule
Routing
Routing
Execution
Execution
Execution ProductProductProduct
(Performance, Safety & Reliability)
V&V
Performance Safety Reliability
Platform Services
EDGE Services
Analytics EngineData Aggregation Cyber Security
Engineering Supply Chain
(DFx) Mfg. Supply Chain (QA) Dealer/Service Network
Data Acquisition
Physical Twin
Customer Network
MBSE
ERP
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 20
Enabling the Model Based Enterprise requires Platform Services
Engineering Manufacturing Service & After Sales
Digital Twin Digital TwinDigital Twin
Experience
Requirements BOM
PDM
CAD CAE
ERP
Sourcing Quality
Process Planning MES
Scheduling
Warranty Service
Compliance
High
FidelityLow
Fidelity
DMS
As-designed
EventsAs-built
Events
As-serviced
EventsAs-experienced
Events
Digital Thread Platform
ProcessFunction Logical PhysicalRequirements
Req
Req
Req
PartFunc
Func
Func
Logical
Logical Part
Resource
Process
Resource
ResourceProcess
Schedule Routings Execution
Schedule
Schedule
Routing
Routing
Execution
Execution
Execution ProductProductProduct
(Performance, Safety & Reliability)
V&V
Performance Safety Reliability
Platform Services
EDGE Services
Analytics EngineData Aggregation Cyber Security
Engineering Supply Chain
(DFx)Mfg. Supply Chain (QA) Dealer/Service Network
Data Acquisition
Physical Twin
Customer Network
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 21
Enabling the Model Based Enterprise requires EDGE Services
Engineering Manufacturing Service & After Sales
Digital Twin Digital TwinDigital Twin
Experience
Requirements BOM
PDM
CAD CAE
ERP
Sourcing Quality
Process Planning MES
Scheduling
Warranty Service
Compliance
High
FidelityLow
Fidelity
DMS
As-designed
EventsAs-built
Events
As-serviced
EventsAs-experienced
Events
Digital Thread Platform
ProcessFunction Logical PhysicalRequirements
Req
Req
Req
PartFunc
Func
Func
Logical
Logical Part
Resource
Process
Resource
ResourceProcess
Schedule Routings Execution
Schedule
Schedule
Routing
Routing
Execution
Execution
Execution ProductProductProduct
(Performance, Safety & Reliability)
V&V
Performance Safety Reliability
Platform Services
EDGE Services
Analytics EngineData Aggregation Cyber Security
Engineering Supply Chain Mfg. Supply Chain Dealer/Service Network
Data Acquisition
Physical Twin
Customer Network
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 22
Enabling the Model Based Enterprise requires EDGE Services
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 23
Managed Visibility From Supplier Chain via Cloud Based Data, Process, & Logistics Sharing
IIOT Data
Persistence
Engineering
Design Partners
Manufacturing
Suppliers
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 24
IIOT Data
Persistence
Manufacturing
Suppliers
Managed Visibility From Supplier Chain via Cloud Based Data, Process, & Logistics Sharing
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 25
What can be done today…. example
IoT
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 26
Digital Thread Consumption……..
Operations
Big Data
Big Data
Trends/Patterns
Rules/Stds
Explanatory Models
• Enabling prescriptive analysis
Predictive Models
• Statistical Methodologies
• Sparse data sets
• Massive variability/correlationsContext
RCA
1000 5000 7500 10000 15000Eng Hrs:
Flt#: 63 132 218 2443 236
Tail
# Tail
# Tail
#
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 27
Delivery Date Prediction using Historical Data
Customers would like to see how Analytics / Machine Learning technologies can be used on Supplier’s historical data (Completed Work
Orders) to predict Finish Date for a Planned / WIP Work Order. This would help in better planning of risk mitigation & improve customer
satisfaction.
OEM Sourcing
Data
Data Acquisition
from Supplier
HCL Predictive
Engine
Predicted Delivery
Date
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 28
• Today’s Solutions to Stabilize the Supply Chain….
Analyze Supplier History
• Delivery Transactions
• Delivery Timing & Quality
If Good keep the Supplier
If Bad keep the Supplier
“trust, but Verify!”
Link Suppliers to Digital Thread
Build Visibility Portals & Links
Provide a Win-Win Partnership
Global Product Data Interoperability Summit | 2018
BOEING is a trademark of Boeing Management Company
Copyright © 2018 Boeing. All rights reserved.
Copyright © 2018 Northrop Grumman Corporation. All rights reserved.
GPDIS_2018.ppt | 29
Thank You……