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Executive Summary
Orissa Iron Ore Briefing Note
Astra Mining Ltd
31.01.11
SALVA RESOURCES
COMMERCIAL IN CONFIDENCE © This Document contains confidential and commercially sensitive business information of Salva Resources Pty Ltd. This Document may not be reproduced in part or in whole without
permission of Salva Resources Pty Ltd. This Document may not be shown to any Third Party in part or in whole without permission of Salva Resources Pty Ltd.
Page 2
Table of Contents
1.0 ORISSA: THE CURRENT ‘STATE’ OF PLAY .................................................................................. 3
1.1 OVERVIEW ........................................................................................................................................................... 3
2.0 ORISSA IRON ORE: GEOLOGICAL OVERVIEW ........................................................................... 4
3.0 ORISSA IRON ORE: MINING PERSPECTIVE ................................................................................ 5
3.1 MINING POLICY ................................................................................................................................................... 5
3.2 INDUSTRY STRUCTURE ...................................................................................................................................... 6
3.3 RISKS ASSOCIATED WITH IRON ORE MINING IN ORISSA .............................................................................. 6
3.4 RECENT IRON ORE MINE CLOSURES IN ORISSA ............................................................................................. 7
4.0 ORISSA IRON ORE: LOGISTICS AND INFRASTRUCTURE ....................................................... 7
4.1 RAIL, ROAD CONNECTIVITY AND BOTTLENECKS ........................................................................................... 7
4.2 PORT INFRASTRUCTURE, BOTTLENECKS AND EXPANSION PLANS .............................................................. 8
5.0 ROAD AHEAD ....................................................................................................................................... 8
INTRODUCING SALVA RESOURCES - COMPANY BACKGROUND ................................................... 11
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Page 3
1.0 Orissa: The Current ‘State’ of Play
1.1 Overview
Orissa is known for its rich mineral deposits and abundant source of water (both in the form
of rivers as well as an extensive coastline). In fact, the state boasts 16.9% of the total
mineral reserves of India. However, there is fairly heavy concentration of iron ore, chromite,
graphite, manganese, nickel ore, coal and bauxite in particular.
Industries in Orissa can be divided into four categories- cottage, medium, large scale and
large scale heavy industries. Since the state is rich in forest resources, it has prompted the
growth of forest based industries.
With over 25% of India's iron ore reserves, Orissa accounts for over 10% of India's steel
production capacity and has a crucial raw material advantage in the iron and steel industry.
Further, the presence of seaports in the state makes exports and imports cost effective and
more competitive. The state government has signed Memoranda of Understanding (MoUs)
with 45 companies for establishing steel plants of various capacities in the iron-ore rich parts
of the state, indicating the heightened investor interest in the state.
Figure 1: Geological Map of Orissa (Source: Geological Survey of India)
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Page 4
2.0 Orissa Iron Ore: Geological Overview
India’s richest and biggest deposits are mostly confined to Banded Iron Formations (BIF) of
Precambrian age. The iron ore group covers the Mayurbhanj, Keonjhar, Sundargarh and Jajpur
districts of Orissa and is the major high grade iron ore deposit of Eastern India.
Figure 2: Geological Map of North Orissa – Singhbhum Craton showing Iron Ore Group (Source: Beukes et al., 2003)
The iron ore deposits from Orissa are divided into five geographic belts: 1. Bonai – Keonjhar belt, 2.
Gorumahisani – Badampahar –Sulaipet belt, 3. Tomka – Daitari belt, 4. Gandhamardhan belt and 5.
Hirapur belt. The iron ore from these deposits is of various types, as hard massive, soft laminated
and powdery blue dust though lateritic ore occur at places in the upper profile.
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The Mayurbhanj, Keonjhar, Sundargarh and Jajpur districts from Orissa bear the major high grade
(+60% Fe) hematite deposits. According to information available from the Director of Geology and
Director of Mines, Orissa, the state has 5306 MT of iron ore deposits, of which 3000 MT belong to
leasehold areas and the remaining 2306 MT belongs to freehold areas, thus making it worthwhile to
explore for iron ore in the state. Keonjhar is the leading district with a resource base of around 3574
Mt.
3.0 Orissa Iron Ore: Mining Perspective
Because of the abundant mineral resource base and its strategic proximity to major iron ore
consumers in the world market, Orissa offers an excellent investment opportunity for mining
companies and iron and steel manufacturers.
3.1 Mining policy
The Government of Orissa is in the process of finalizing a separate mining policy which will
focus more on the non-ferrous sector than on ferrous minerals. Existing mineral based
Figure 3: Geological Map of the Horse-shoe shaped synclinorium (Jamda – Koira basin), Western Iron Ore Group. (Source: Ghosh and Mukhopadhyay, 2007)
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Page 6
industries are covered under the Orissa Industrial Policy -2007, whose salient features are as
follows:
The promotion of the development of infrastructure via the Public Private
Partnership (PPP) mode to support sustainable investment in the field of mining
and mineral processing.
Strengthening of regulatory and institutional arrangements for the
implementation of environment laws, and the formulation of a Rehabilitation and
Resettlement Policy.
Strengthening of arrangements for industrial promotion and investment
facilitation at various levels
As a matter of policy, only low and medium grade ore (up to 64% Fe) fines and temporary
surplus high grade iron ore (+67 % Fe), particularly from Bailadila (Chhattisgarh) are
permitted to be exported.
3.2 Industry structure
The iron ore industry in Orissa is vastly fragmented. Except for a few industry giants, mining
in the districts of Mayurbhanj, Keonjhar and Sundargarh are dominated by small and
marginal players with leasehold areas as small as 1.2 hectares. These small players generally
cater to the needs of domestic industry and export surplus iron ore to China, mainly via
Paradip port. Across districts, Keonjhar has the majority of the small mining players,
particular in the region of Barbil, while Jajpur has the least. Production wise, Essel Mining is
the biggest producer of iron ore.
3.3 Risks associated with Iron ore mining in Orissa
Most of the mineral deposits in Orissa are located in forest land which is inhabited by tribal
populations, who are heavily dependent on the forest for their livelihood and are least
adaptive to social and economic changes. The forest cover in Orissa constitutes 31.4% of
the total area. This has resulted in significant protests and several social hurdles in land
acquisition activity. Availability of skilled human resources in these remotely located sites
can also be a potential showstopper for the project in the absence of local skilled
population. Another major hurdle is to obtain all the regulatory approvals for
commencement of on- site activities. This whole process is often arduous and time
consuming causing major delays in project commission resulting huge cost implication to
the project proponents. However, the Government of India is in the process of amending
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Page 7
legislation to facilitate quicker and more transparent granting and development of mining
concessions.
Apart from above mentioned risks, there are also minor operational and regulatory risks
involved with iron ore mining in Orissa. Recent moves to ban iron ore exports from Orissa
are also a cause of concern.
3.4 Recent Iron ore mine closures in Orissa
Till November 2010, government of Orissa has so far suspended the operation of 246 mines
for violation of statutory norms. This has been considered a step taken to crack down
prevailing illegal mining activities. The operation of these mines has been suspended due to
various reasons including pending environmental clearance, pending forest clearance, non-
approval of Mining Plan by Indian Bureau of Mines (IBM), non-payment of Net Present
Value (NPV) for diversion of forest land for mining activities and want of no-objection
certificate from the State Pollution Control Board (SPCB).
Despite of all odds, domestic consumption of iron ore for the period of 2005-09 grew at
compounded annual growth rate of 13.9% while the exports for the same period grew at
compounded annual growth rate of 10.3%. The pace of growth of the steel industry in Orissa is
likely to be faster in coming years.
4.0 Orissa Iron Ore: Logistics and Infrastructure
After beneficiation process iron ore fines and lumps are transferred to the mine stocking area;
thereafter it is transferred to the trucks/ trailers either to the nearest railway siding or directly to the
destination. However, most of the iron ore transits from mine area to port/ steel plants take railway
route.
4.1 Rail, road connectivity and bottlenecks
Districts of Sundargarh, Keonjhar and Mayurbhanj are well connected with Paradip port and
steel plants in Durgapur, West Bengal. However, rail freight for exporting iron ore is charged
higher making logistics cost sometimes significantly high compared to road transport. It
does not only disturb iron ore pricing for short term, but also deters mine owners from long
term planning.
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Page 8
Also freight traffic has low average speeds leading to longer travel time creating congestion
and reducing throughput at port. Lower axle load and the heavy penalty on overloading the
rakes are other pain areas in rail transportation.
Orissa is well connected by national and state highways. However, road does not constitute
significantly to the iron ore transportation as compared to rail transportation. Most of the
highways are narrow and congested while some of the state highway or connecting roads
are not even two lanes. Apart from number of lanes, overall condition of roads is generally
poor.
4.2 Port infrastructure, bottlenecks and expansion plans
Orissa has a long coast line of 480 km, with Paradip as the major all weather port. The port
has its own railway system and connected to East Coast Railways. It is also connected to
NH-5A and State Highway 42.
However, modernization of all machinery and mechanization of jetty is the need of the
hour. Mechanical cargo handling systems are over utilised and in dire need of capacity
enhancement and up gradation which affects overall port productivity. Also the draft at
Paradip port is 12.5 m, which is not sufficient to accommodate cape size vessels.
The plan by the port is to deepen the approach channel to 18.7m and to extend the existing
iron ore berth from 155 m to 205 m to be completed with the same dredging project. There
are also plans to install two 20 tonnes shore cranes.
Dhamra and Gopalpur are the greenfield port projects in Orissa, which will shift some of the
existing iron ore traffic from Paradip port. Whereas Dhamra has just commenced its trial
operation in September 2010, Gopalpur is expected to be operational by2012.
Port of Dhamra is among few of the deep draft port of India which can handle cape size
vessels. With these modern port infrastructure in place and development of Paradip port,
existing bottlenecks in the logistics will be a thing of past.
5.0 Road Ahead
Orissa is endowed with a range of high-grade minerals. But, these are not being exploited properly.
With around 85% of its population living in the rural areas and mostly depending upon agriculture
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Page 9
and allied activities for their livelihood, it is imperative to alleviate its status quo. However, over a
recent past a lot of positive changes in the rural pocket have been observed. Be it literacy rate (both
for male as well as female), Gross State Domestic Product, State income, per capita income or the
development of roads, transport and communication networks; substantial improvement is evident
in all the spheres.
The iron and steel industry of Orissa has played a major role in bringing the industrial boom in the
state. With only two steel plants till 1995, marginal growth was achieved between 1995 and 2000.
But from 2000 onwards the steel industry in the state witnessed a rapid growth in iron and steel
sector. Today Orissa hosts around 143 iron and steel plants with a combined capacity of 12.3 Mt
which is nearly 16% of the total steel capacity in India. The steel industry in Orissa consumes nearly
11 Mt of iron ore, most of the demand is fulfilled by the mines located in Orissa only.
The iron ore mines in Orissa compare favorably with Australian iron ore mines in terms of cost of
operation. Presence of generally high grade iron ore reduces over all costs of operation for Orissa
iron ore miners as beneficiation and blending does not have to be carried out. Most of the ore that is
mined is direct shipping ore, thus reducing operating costs. The infrastructure for export of iron ore
from the mines in terms of road network, railway infrastructure is provided by the state itself and
hence transport infrastructure does not have to be built from scratch as is required in Western
Australia. The port of Paradip is open to all for export of iron ore and thus infrastructure costs for
development of iron ore export are very low when compared to Western Australia. This results in
FOB costs of iron ore being low. Depending upon the scale of operations the FOB cost at Paradip
Port generally tend to be around US$ 60 / tonne. This will however vary depending upon the scale
of the mining operations, transport logistics and several other variables which impact mining cost.
With a planned investment of USD $ 456 billion on the infrastructure development in the current 5
year planning period (2007-12) and projected 10 % growth in domestic demand in near future, iron
ore mining in Orissa is set to achieve new industry heights in coming years.
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The Customer acknowledges that any opinions expressed by Salva are based on the knowledge and approach of the persons forming the opinion at the date that the opinion was formed and may have ceased or may in future cease to be appropriate in light of subsequent knowledge or attitudes.
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Salva Rwith spExecutithe stud
1. EXEC
2. ORIS
2.1. GE
2.2. DE
2.3. ST
2.4. IN
2.5. M
2.6. IR
2.6.1.
3. ORIS
3.1. PR
3.1.1.
3.1.2.
3.1.3.
3.1.4.
3.1.5.
3.1.6.
4. IRON
4.1 SI
4.2 IR
4.2.1
4.2.2
5. IRO
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5.1.4
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5.2.2
5.2.3
5.3 GA
5.4 H
5.5 IR
5.6 SU
6. OR
6.1 M
6.2 IN
6.3 IR
6.4 M
6.5 OP
6.6 RE
6.7 GR
6.8 M
7. OVE
7.1 IN
7.2 PI
7.3 SP
7.4 RO
8. ORE
8.1 VA
8.2 RA
8.3 RO
MINERALIZ
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23
23
24
29
29
30
30
30
30
31
31
31
32
34
35
36
38
40
43
45
46
48
49
50
51
51
53
53
54
55
58
8.4 P
8.5 LO
9. COM
10. EP
REFEREN
List of Ta
Table 1: GTable 2: IrTable 3: MTable 4: WTable 5 : MTable 6: CTable 7 OTable 8: STable 9 StTable 10: Table 11: Table 12: Table 13: Table 14: Table 15 :Table 16: Table 17: Table 18:
List of Fig
Figure 1: OFigure 2: Figure 3: MFigure 4: Figure 5: GBeukes etFigure 6: Iron Ore GFigure 7: GAcharya, Figure 8 : in the pre
ORT INFRAS
OGISTICS CO
MPARISON O
PILOGUE ....
NCES: .........
ables
Generalized st ron ore resouMajor iron ore Working and n Mining leases Capital cost eperating cost Steel companteel capacity Integrated St Pig Iron Prod District wise Sponge iron Iron Ore Volu Logistics cos Greenfield an Karara Iron o FOB cost Ori
gures
Orissa ………… District map Major iron or Geological M Geological Mt al., 2003) .... Geological M Group. (Sourc Generalized G S., 2008) ...... Cross sectionvious figure.
STRUCTURE
OST FOR IRO
OF MINING C
..................
..................
tratigraphic surces of Orisse resource be non working s in major ironstimates ......t estimates ...nies operating and productteel Plants inducers in Oris distribution o producers in ume‐ Paradipst summary ..nd Brownfiel ore mine projeissa Greenfie
………………… of Orissa ......e districts of
Map of Orissa Map of North O.....................
Map of the Hoce: Ghosh and Geological m.....................ns (not to sca (Source: Ach
.................
ON ORE – RA
COSTS – ORIS
..................
..................
sequence of Na .................aring district mining areasn ore produci........................................g in Orissa ....ion in Orissa n Orissa ........sa ................ of sponge iro Orissa .........p Port (Mt) .......................d capital costect ...............ld and Brown
…………………….................... Orissa (haem (Source: Geo Orissa – Sing....................rse‐shoe shad Mukhopadhap of the eas....................ale) from the eharya, S., 200
..................
AILWAYS /RO
SSA AND WE
..................
..................
North Orissa ....................s ..................s, forest land*ing districts, O........................................................................................................................on capacity (%............................................................t‐Orissa ...........................nfield ...........
…………………....................
matite) ..........ological Survehbhum Crato....................ped synclinorhyay, 2007) ..stern limb of H.................... eastern limb 8) ................
..................
OADS ..........
ESTERN AUS
..................
..................
‐ Singhbhum........................................* .................. Orissa* ................................................................................................................................%) .........................................................................................................................................
……………………........................................ey of India) ...on showing Ir....................rium (Jamda .................... Horse‐Shoe s.................... of synclinoriu....................
..................
..................
STRALIA .....
..................
..................
m Craton ............................................................................................................................................................................................................................................................................................................................................................
…………………............................................................on Ore Group.................... – Koira basin.................... synclinorium ....................um along the....................
................ 6
................ 6
................ 6
................ 7
................. 7
.................. 2
.................. 3
................... 3
.................. 3
................... 3
.................. 4
.................. 4
.................. 5
.................. 5
...................5
...................5
.................. 5
.................. 5
.................. 6
.................. 6
.................. 6
.................. 6
.................. 7
……………….8.................. 1...................1.................. 1p (Source: .................. 2n), Western .................. 2 (Source: .................. 2e lines shown .................. 2
60
63
65
70
71
21 32 33 35 37 47 49 50 50 51 51 52 52 61 63 66 69 70
8 12 15 18
24
26
27 28
Figure 9: (Tomka –Acharya, Figure 10Figure 11:Figure 12Figure 13:Figure 14Figure 15:Figure 16Figure 17 Figure 18Figure 19Figure 20Figure 21Figure 22Figure 23Figure 24Figure 25 Figure 26
Generalised g– Daitari basin S. 2008) .......: Major iron o: Domestic co: Manual min: Mechanized: Dry Screeni: Wet screeni: Wet screeni : Washing an: General pro: Flow of Iron: Value Chain: Railway Map: Value Chain: Road Map o: Paradip Por Paradip Port : Gindalbie p
geological man) showing sp..................... ore producersonsumption ving ...............d iron ore minng process, Irng process, irng with scrub
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mka – Daitari with fault bou....................ssa ...................................................................................................................re ................. ore .............ply Chain .....a ...............................................................................................................................................................
belt from Sounded Iron Or........................................................................................................................................................................................................................................................................................................................................................................
outhern Iron Ore deposits. (S........................................................................................................................................................................................................................................................................................................................................................................
Ore Group Source: ................... 3................... 3.................. 3.................. 3.................. 3.................. 4.................. 4.................. 4.................. 4.................. 5.................. 5.................. 5................... 5.................. 5.................. 5.................. 6.................. 6.................. 6
31 37 38 39 39 41 42 42 43 54 55 56 57 58 59 61 62 68
SALVA RESOURCES
COMMERCIAL IN CONFIDENCE © This Document contains confidential and commercially sensitive business information of Salva Resources Pty Ltd. This Document may not be reproduced in part or in whole without
permission of Salva Resources Pty Ltd. This Document may not be shown to any Third Party in part or in whole without permission of Salva Resources Pty Ltd.
Page 11
Introducing Salva Resources - Company Background
Salva Resources is a global provider of key technical and commercial services for exploration,
mining and investment companies. These services extend across the entire project development
timeline:
Exploration Management
Geological Modelling
Mine Planning
Site Safety Management
Resources Marketing
Due Diligence and other commercial services.
With offices in Brisbane, Kolkata and Jakarta, Salva Resources has a thorough understanding of
commodities marketing activities. Specializing in coal, our marketing team has dedicated
experience in coking and thermal products, logistics, trade finance, sales and agency contracts,
price and volume negotiations and revenue forecasting.
Salva Market Analytics (SMA) comprises a team of six analysts based in Kolkata, providing up-to-
date data, news, views and analysis of developments in the Indian steel, power, coal and
infrastructure sectors. SMA is led by an experienced industry analyst from Australia, and monitors
all projects and developments in these industries and forecasts the likely implications.
Current Projects
Salva Market Analytics is currently delivering the following projects:
A comprehensive review of Indian port and rail infrastructure for 2010-15 for a global coal
producer;
An in-depth study of Indian thermal coal demand, domestic production and imports – along
with identification of infrastructure constraints and high/low scenarios - for 2010-20 for a
major European utility;
A global analysis of seaborne thermal coal trade over the next 20 years, based on individual
country forecasts, for one of the largest coal ports in the world;
SALVA RESOURCES
COMMERCIAL IN CONFIDENCE © This Document contains confidential and commercially sensitive business information of Salva Resources Pty Ltd. This Document may not be reproduced in part or in whole without
permission of Salva Resources Pty Ltd. This Document may not be shown to any Third Party in part or in whole without permission of Salva Resources Pty Ltd.
Page 12
Our Recent Achievements
Salva Resources’ Market Analytics team successfully completed the following projects in Q3 2010:
Technical assessment of coal seam quality for Australian producer to upgrade product from
thermal to semi-soft coking coal via selective mining;
India market study, customer segmentation and market development services for a major
global mining company (for new African coal assets);
Forecast of Indian thermal, coking and PCI import demand on an annual basis out to 2020
for a major North American coal producer;
Development of an Indian thermal coal import demand model for a large European utility;
Detailed review of Indian steel making technologies and transition taking place for an
international client;
Detailed review of Indian coal import infrastructure for a major European trading house;
India thermal coal import demand forecast -2015, grade wise and country wise for a major
Japanese trading house;
For more information on Salva Resources’ technical and commercial capabilities, contact Jitendra
RoyChoudhury (Manager - Analytics) on +91 (33) 4004 4144 or [email protected].