EXECUTIVE SUMMARY

M/s. OSK ROS Marine Pvt. Ltd. (ORMPL) is a Joint Venture initiative between M/s. Dynatron Services Pvt. Ltd. and Russian Federation Agencies, namely USC Rosoboronexport, JSC United Ship Building Corporation (OSK) and JSC Sevmash Shipyard. It has state-of-the-art marine engineering workshops.

Based in Karwar, in close proximity to Indian Naval base INS Kadamba and Naval Ship Repair Yard (Karwar), the facility is spread over 3 acres of land including the following –

Hull and pipe shop Electronics facility Machine shop Admin block (including lodging facilities for visitors)

The facility has spread over 11280 Sq m with covered workshop area of 3630 Sq m; and is the only facility of its kind in a 100 km radius from Karwar

Due to harmonious business relationships with OEMs, ORMPL is poised to garner business from NSRY, Karwar as well as from other Repair Agencies requiring engineering expertise on the platforms fitted with Russian Equipment and Systems.

Girder Crane 1 10 Ton

Pipe Bending Machine 2 12 mm to 50 mm &

50 mm to 150mm OD 

MIG welding sets 1 MIG/MAG wire fed, Electrode Holder type

TIG welding set 1 JK Arc

Baking Oven 1 With variable thermostatic Temp Control, Range 150 to 350 °C. Mix of Portable and Shop use, Capacity 5 to 25 Kgs.

Pipe cutting machine 1 Standard

Edge grinding machine 1  

Test bench for hydraulic testing 1 set Standard

Portable test bench for pipeline testing 1set Standard

Test bench for repairing valves 1 set Standard

PIPE REPAIR AND FABRICATION SHOP

Work benches fitted with Vices 6 Heavy Duty 6 in (150 mm)

Surface Plate 1 1000 X 1000 mm

Balancing Machine 1 Max Rotor size: 750 mm dia 1200 mms length

Metal Reclamation by welding / Brazing 1 set TIG wire fed, Electrode Holder type, Oxy Acetylene Cutting and welding/Brazing

PUMP AND VALVE REPAIR SHOP

Girder Crane - 16 Ton

Girder Crane - 5 Ton

Lathe - Small 1 All geared Swing Over Bed 300 mms, distance between centres 1000 mms, No of speeds 8 to 12, thread cutting capability, 2 to 8 HP

Lathe - Medium 1 All geared Swing Over Bed 400 mms, distance between centres 2000 mms, No of speeds 10, 10 HP

Milling Machine 1 300 x 1375 mms table, 5 HP variable speed heavy duty head.

Drilling Machine 1 Work Table size 275 x 750 mms, 1.5 HP motor

Radial Drilling Machine 1 75 mms capacity

Slotting Machine 1 18 in strPhase 1e, 30 in rotary table, 18 in cross and long. Movement, 5 HP, 3.5 ton weight

Mechanical Saw 1 For cutting 270 mms round and 300 x 275 mms flat bar, 1 HP motor

MACHINE SHOPGirder Crane - 2.5 Ton

Random Coil Winding Machine

Bearing Extractor of different sizes

Motor testing facility

Test Equipment, Baking Oven & Calibration Equipment

ELECTRICAL REPAIR SHOP

The Naval Base at Karwar is the country’s third largest Naval Base and is expected to grow to be one of the biggest Naval Bases after completion of Phase 2 by 2025.

It is envisaged that on completion of Phase 2, Karwar NavaI Base will have berthing facilities to accommodate 60 front-line warships, tugs and barges, a naval air station with a 6,000-feet runway, Armament depot and a Naval Dockyard Complex.

The base port of the Navy's prestigious aircraft carrier INS Vikramaditya is also Karwar.

INS KADAMBAINS Vikramaditya is a 45,000 tons modified Kiev Class Aircraft Carrier commissioned into the Indian Navy in 2013 with a lifespan of 40 years.

The refit cycle of the ship includes an Short Refits(SRs) and Medium Refits(MRs). These refits are undertaken after well-defined periodic intervals as defined by the Navy's maintenance policy. During these lay-offs, the ship is also dry docked at least once in five years. It is estimated that the maintenance and upkeep cost of the ship would work out to be at least Rs500 to Rs700 Cr in a 10 year cycle.

As per contract between ROE and Government of India, JSC Sevmash Shipyard, Russia, where the ship was refitted and modernized, is to provide a single window "after sales support". M/s OSK ROS Marine Pvt. Ltd. has been authorized by the Russian Authorities to be their reliable partner in India for carrying out repair and maintenance activities related to the aircraft carrier

INS VIKRAMADITYA

Site at Shirwad, Karwar

NSRY Karwar

Approximately 17 km & 30 minutes by road

NAVAL BASE, KARWAR CRITICAL FACILITIES IN ORMPL WORKSHOPS

LETTER OF APPRECIATION

Valves: Repair of valves including valves of steam system, Under Water, feed water and HP air system Pipes. Extensive renewal of Cu-Ni and steel pipes of various systems.

Underwater Repair: In-situ renewal of 710 mm dia underwater pipe of main circulator outlet.

Machining: Several manufacturing/machining jobs have been undertaken to successfully repair defective units/ sub-assemblies. Jobs included manufacturing of spindles, adapters, nipples, wear rings, gland bushes etc.

Fabrication: Renewal of ventilation trunking in several compartments. In addition new ventilation trunkings for supply of cooling air for Boiler Controls were fabricated as per design specs of Russian.

Supply Chain Management: Extensive liaisoning with OEMs like Wartsila, Rochem and Burchardt etc resulted in timely provisioning of spares and successful repairs in a time bound manner of several critical equipment.

WORK UNDERTAKEN ON VKD PARTNERSORMPL has been created preceeding the creation of a Joint Venture with the following partners

OSK ROS Marine Pvt. Ltd. JSC ROE JSC OSK JSC Sevmash

The JV entity, OSK ROS Marine Pvt. Ltd. has the authorisation for lifetime support of the Vikramaditya over the next 40 years

OSK ROS Marine Pvt. Ltd. also has invested in Yoeman Marine Pvt. Ltd. giving it an experienced and capable workforce with experience in Ship Repairs, pre-fit of Defence Platforms, Upgradation/Installation of Equipment and Systems and Retro-fitment. M/s. Yeoman Marine is registered with both Indian Navy and Coast Guard, and have been carrying out repair works on board their ships and submarines

CUSTOMERSSevmash

ROE

NSRY Karwar

NSRY Kochi

Naval Dockyard, Mumbai

OSK ROS MARINE PVT. LTD.