ET 200 Safety Motor Starter Solutions Perfect for every safety application

Safety IntegratedAnswers for industry.

© Siemens AG 2009

Our goal: Solving safety tasks easily and consistently

Motor starters reliably ensure the availability of entire system components

and are indispensable for today’s various industrial applications. Our

ET 200S and ET 200pro motor starters set new standards. Based on state-

of-the-art technology, they accommodate a multitude of features for more

efficient motor starting and monitoring.

ET 200S Safety Motor Starter Solution PROFIsafe ET 200pro Safety Motor Starter Solution local

They are based on tried-and-tested stand-ard components and can be seamlessly integrated in your safety concept without major configuration expenditures. This offers ideal prerequisites:

for machine/system manufacturers by ■

facilitating efficient and fast respond-ing to customer requestsfor system operators by supporting ■

economic modernization and upgrad-ing to state-of-the-art safety technol-ogy

2

© Siemens AG 2009

Totally Integrated Automation:Safety applications included

Totally Integrated Automation facilitates consistent automation throughout all sys-tem components both for the production as well as for the process industry. All cor-porate levels are linked – from incoming goods to outgoing goods, from the field level to the production level, right up to the company control level.

The unique advantage:Safety Integrated consistently pursues the Totally Integrated Automation approach. All solutions, products and components pertaining to safety technology are bun-dled in our global portfolio for all indus-trial sectors.

The suitable solution for all requirements

Enhanced system availability and in-creased flexibility at the same time:

Our ET 200 Safety Motor Starter solutions are customized to your requirements.They facilitate the safety-oriented discon-nection of motors and are predestined for virtually all applications up to Category 4 or SIL 3. Certifications in accordance with EN 954-1 and IEC 61508 form the basis for their universal applicability.

As part of the distributed SIMATIC ET 200 I/O system, all motor starters can be smoothly integrated in the existing auto-mation system via PROFIBUS or PROFINET. The system’s finely modular architecture ensures the optimum mapping of all ap-plications – whether for single machines or the entire system. Thanks to the signif-icantly reduced configuration and wiring expenditures, our Safety Motor Starter solutions also convince in terms of eco-nomic efficiency.This covers all sectors of production and process automation. Our solutions meet any and all requirements wherever availa-bility and flexibility are of the essence.

Two different safety concepts are gener-ally offered:

Safety Motor Starter Solution PROFIsafeIn combination with a safe control ■

and the PROFIBUS or PROFINET bus systems, these solutions are optimally suited for particularly demanding and interlinked safety applications.

Safety Motor Starter Solution localThe ideal systems for localized safety ap- ■

plications. They operate autonomously and therefore don’t require a safe con-trol. For modernizations based on this solution, already existing local safety circuits can be integrated and thus fur-ther used.

PROFINET

PROFIBUS

SIMATIC S7-300

SIMATIC ET 200S with motor starter SIMATIC ET 200prowith motor starter

SINUMERIK /SIMODRIVE

SIMATIC ET 200S

EMERGENCYSTOP

EMERGENCYSTOP

DP/DPcoupler

SIMATICS7-400F

SIMATIC S7-300F

Standardsystems

OperatorpanelLaser

scanner

PROFINET

PROFIBUS

SIMATIC ET 200pro with motor starter

SIMATIC ET 200S with failsafemotor starter

Safety Integrated:Integrated safety concept with PROFIsafe

Safety Integrated: Local safety concept without PROFIsafe

3

© Siemens AG 2009

Whether for central assemblies in the control cabinet or for distributed

solutions directly in the field: Our ET 200 motor starters master all ap-

plications. While the ET 200S in degree of protection IP20 is both predes-

tined for application in control cabinets as well as control boxes, the

ET 200pro in degree of protection IP65 was especially developed for ap-

plications without control cabinets. All our variants pursue the same goal

of ensuring maximum availability through modular design, permanent

wiring and self-assembling power buses.

Overview of motor starters:Efficient, flexible, safe

Standard motor starters

• Direct and reversing starter• Power range up to 12 A/5.5 kW• Self-assembling power bus: ET 200S up to 40 A ET 200pro up to 25 A• Minimum variance thanks to wide-range overload protection *• Remote reset *• Current transfer via PROFIBUS/PROFINET *• Comprehensive diagnostic functions *

High-feature motor starters

• Direct and reversing starter• Electronic motor starter for high switching frequencies with param-

eterizable soft starter function *• Minimum variance thanks to wide-

range overload protection• Selective bus-parameterizable motor protection concept• Remote reset• Current transfer via

PROFIBUS/PROFINET• Power range: ET 200S up to 16 A/7.5 kW ET 200pro up to 12 A/5.5 kW• Self-assembling power bus: ET 200S up to 50 A ET 200pro up to 25 A• Short-circuit strength ET 200S:

type of coordination category 2• Comprehensive diagnostic functions

Failsafe motor starters In addition to all features of the high-feature motor starters, the ET 200S fail-safe motor starters offer the following advantages:

• Intrinsic safety – based on TÜV-certified self-monitoring and internal redundant disconnection according to Category 4 in accordance with EN 954-1 and SIL 3 in accordance with IEC 61508

• Allocation to one of six safety-oriented disconnection groups

* only for ET 200pro

ET 200pro station with standard andhigh-feature motor starters

ET 200S station with standard andhigh-feature motor starters

ET 200S station with failsafemotor starters

The result? 80 % less wiring expenditures, at least 50 % more space in the control cabinet – significantly enhanced availabil-ity. Furthermore, configuration and docu-mentation expenditures are minimized and test periods optimized. In addition, hot swapping allows for the replacement of motor starters during ongoing operation to facilitate minimum downtimes. Whatever your system-specific requirements – with our standard, high-feature and failsafe motor starters, we guarantee that you will only pay for what you really need.

4

© Siemens AG 2009

With the Safety Motor Starter Solution local, localized safety-oriented solutions can be real-ized with a standard PLC.

Safety Motor Starter Solution local Safety Motor Starter Solution PROFIsafe

Motor starter Safety module Motor starter Safety module

Safety Motor Starter Solution with ET 200S

IP2

0

Standardorhigh-feature motor starter

PM-D F1 (monitored start)PM-D F2 (automatic start)PM-D F3 (delayed disconnec-tion, 0.5–30 sec)PM-D F4 (station expansion for cell assembly)PM-D F5 (contact multiplier)

Standardorhigh-feature motor starter

PM-D F PROFIsafe

F-CM(contact multiplier)PM-D F2(automatic start)

Failsafe motor starter PM-D FX1(with six disconnection groups)

Failsafe motor starter PM-D F PROFIsafe(with six disconnec-tion groups)

Safety Motor Starter Solution with ET 200pro

IP6

5

Standardorhigh-feature motor starter

F-RSM (Safety local isolator module: EMERGENCY STOP or protective door; monitored start or automatic start)ASM 400 V (disconnecting module up to 400 V)

Standardorhigh-feature motor starter

F-Switch

ASM 400 V(disconnecting module up to 400 V)

The Safety Motor Starter Solution PROFIsafe is predestined when safety technology on the control level is called for.

5

© Siemens AG 2009

ET 200S Safety Motor Starter Solution local:Safety on-site

For all systems with a localized safety concept, the ET 200S

Safety Motor Starter Solution local is the key to maximum

efficiency. This approach is based on the easy integration of the

safety technology in the ET 200S I/O system, thanks to which our

motor starters can be used for local applications without a safe

PLC. A system-specific programming of the safety technology is

not required.

The complete spectrum for local applications

For the ET 200S Safety Motor Starter Solution local, themotor starter versions standard, high-feature and fail-safe are offered, covering all systems up to Category 4 in accordance with EN 954-1 or SIL 3 in accordance with IEC 61058. Special safety modules are offered both for monitored and automatic start as well as for stop categories 0 and 1. The high wiring expenditures typical of conventional safety technology can thus be completely avoided.Furthermore, our ET 200S Safety Motor Starter Solutionlocal not only offers local advantages – also the inte-gration or actuation of external safety circuits is possi-ble without any problems.

6

© Siemens AG 2009

Seamless connection – consistent transparency

Does your system require a special degree of safety due to legal conventions or other framework conditions? Do you want to employ several safety circuits in paral-lel? These requirements are perfectly mastered by the ET 200S Safety Motor Starter Solution local. For this purpose, the safety sensors are directly connected to the safety modules. Depending on the selected func-tion, these modules safely and reliably disconnect the downstream motor starters. All safety relays, which are obligatory in other application areas, can be dispensed with. This also applies to additional wiring as all re-quired connections are already contained in the system. Moreover, all messages of the safety modules are auto-matically forwarded as diagnostic messages, e. g. in case of cross-circuit in EMERGENCY STOP circuits.

Intelligent features – overall benefits

Our ET 200S Safety Motor Starter Solution local offers modules for the evaluation of EMERGENCY STOP circuits (PM-D F1) and for the monitoring of protective doors (PM-D F2). Also delayed disconnection is possible (PM-D F3). With the help of the contact multiplier (PM-D F5), safety-relevant signals can also be made available to external signals.

For a combined application of our motor starters withexternal safety relays or ASIsafe, the PM-D FX1 safetymodule is employed. It facilitates the simultaneous infeed of up to six disconnection groups, which allows for the selective and safety-oriented disconnection of individual failsafe motor starters.

Compared to conventional safety technology, our ET 200S Safety Motor Starter Solution local reduces wir-ing expenditures by up to 80 %. This not only minimizes the fault potential, but also significantly improves com-missioning efficiency.

Integration of commanding and detecting devices Integration of external safety circuits

Motor 1

PM-D FX1

Motor 2

SPS

PROFINET

PROFIBUS

ET 200S

Safety relays,e. g. 3TK28

ASIsafe

AS-i

AS-iMotor 4Motor 3Motor 2

Position switch withseparate actuator

Motor 1

PM-D F 1 PM-D F 2

PM-X

PM-X

Motor 5

SPS

PROFINET

PROFIBUS

EMERGENCY STOP

ET 200S

7

© Siemens AG 2009

ET 200S Safety Motor Starter Solution PROFIsafe:Maximum flexibility through selective disconnection

The ET 200S Safety Motor Starter Solution PROFIsafe is

the perfect solution for applications employing safety-

oriented controls. Both standard and safe communica-

tion is transmitted via a single bus system – PROFIBUS

or PROFINET with PROFIsafe profile.

Minimum mounting – maximum possibilities One bus system for both standard and safety signals instead of laborious wiring – this is only one of the many advantages of our ET 200S Safety Motor Starter Solution PROFIsafe which significantly minimize com-missioning expenditures. Moreover, all sensors and actuators are freely programmable within the scope of the distributed safety concept. It is irrelevant to which I/O station the sensors and motor starters are connected. The failsafe motor starters are selectively disconnected via the upstream safety module PM-D F PROFIsafe. A total of six disconnection groups can be assembled per safety module and freely assigned to the motor starters. The interface between PROFIsafe and systems with conventional safety technology is realized by means of the failsafe contact multiplier (FCM) with four floating contacts.

8

© Siemens AG 2009

Options for all requirements

If actuators are to be disconnected selectively, the fail-safe motor starters are used. If, in contrast, only groupdisconnection is required, both standard as well as high-feature motor starters can be employed.

In any case, our ET 200S Safety Motor Starter SolutionPROFIsafe meets the maximum safety requirements specified for systems up to Category 4 in accordance with EN 954-1 or SIL 3 in accordance with IEC 61508.

In addition, effective diagnostic functions and fast de-vice replacement options (hot swapping) help to reduceexpensive downtimes.

The result? System availability and economic efficiency on an unprecedented level.

The failsafe motor starters are assigned to one of six disconnection groups within an ET 200S station. In dis-tributed systems, the selective disconnection of the fail-safe motor starters is preferably realized with a superior safety-oriented control via PROFIsafe. This facilitates maximum flexibility in terms of the motor starters’ as-signment to the various safety circuits.

Alternatively, also the ET 200S F-CPU can be employed as an isolated solution in the safety concept (distributedintelligence). Several of such isolated solutions can be interconnected via PROFIsafe.

F-PLC and ET 200S station (without F-CPU) Standard PLC and ET 200S station (with integrated F-CPU)

EMERGENCYSTOP

Positionswitch

Standard PLC

PROFIBUS

Motor 1 Motor 2EMERGENCYSTOP

Cable-operatedswitch

Positionswitch

PM-D FPROFIsafe

PM-D FPROFIsafe

F-PLC

ET 200S ET 200S PROFINET

PROFIBUS

Motor 1 Motor 2

EMERGENCYSTOP

9

© Siemens AG 2009

ET 200pro Safety Motor Starter Solution localand Solution PROFIsafe

For safety applications in high degrees of protection, both the

ET 200pro Safety Motor Starter Solution local and the Solution

PROFIsafe can be selected.

Dimensioned in degree of protection IP65 for maximum ruggedness,

the motor starters do away with on-site control cabinets. They are

suitable for starting, protecting and monitoring motors up to 5.5 kW.

Direct connection to PROFIBUS or PROFINET ensures overall automa-

tion transparency, which is also aided by comprehensive diagnostic

functions, e. g. for current value transmission or tripping frequency.

The modularity of the ET 200pro solution and the compact design of

the prewired load feeders ensure maximum flexibility, ease mounting

and sustainably enhance system availability.

ET 200pro Safety Motor Starter Solution local

ET 200pro Safety Motor Starter Solution local – maximum safety without control cabinets

For local safety-oriented applications, the Safety

local isolator module as well as the 400 V discon-

necting module are available.

10

© Siemens AG 2009

Integration of commanding and detecting devices as well as external safety circuits

Safety local isolator module and 400 V disconnecting module

Modules that set new standards – the Safety local isolator module

The Safety local isolator module offering a safe inputand easy adjustability is characterized by maximumreliability for safety-oriented applications. Compared toconventional ET 200pro isolator modules, it containsan additional integrated safety relay which processesthe various EMERGENCY STOP signals via onboard in-puts. Furthermore, it supports the easy connection of external safety components as well as single- or double-channel EMERGENCY STOP or protective door circuits.

400 V disconnecting module

In EMERGENCY STOP cases, our Safety local isolator module activates the downstream 400 V disconnectingmodule. Based on two series-connected contactors, thismodule safely disconnects the main circuit for all down-stream ET 200pro motor starters. The combination of

Safety local isolator module and 400 V disconnecting module thus ensures safety-oriented disconnection up to Category 4 in accordance with EN 954-1 or SIL 3 in accordance with IEC 61508.

With the ET 200pro Safety Motor Starter Solution local,commanding and detecting devices as well as the signals of external safety circuits can be integrated in a safety-oriented application with ET 200pro motor starters. The advantages include reduced wiring ex-penditures and the high degree of protection IP65. A safety-oriented application can thus be realized directly in the system.

Motor 1 Motor 2

PROFINET

PROFIBUS

ET 200pro

Failsafe isolator module

Disconnecting module 400 V

ASIsafe1/2-channel EMERGENCYSTOP

AS-i

Standard PLC

11

© Siemens AG 2009

ET 200pro Safety Motor Starter Solution PROFIsafe – the PROFIsafe solution in IP65

The ET 200pro Safety Motor Starter Solution PROFIsafe is particularly

suited for complex safety-oriented applications which are realized on

the control level.

Through use of the F-Switch module, the modularity of the ET 200pro

allows for an easy conversion to PROFIsafe solutions, which are even

more compact than the Solution local concepts.

ET 200pro Safety Motor Starter Solution PROFIsafe F-Switch

F-Switch

The F-Switch is a failsafe electronic module for PROFIsafe safety applications. It is equipped with failsafe inputs and outputs for safely switching the 24 V supply via integrated safety bars in the back-plane bus. In connection with the 400 V disconnect-ing module, a failsafe disconnection of ET 200promotor starters up to Category 4 in accordance with EN 954-1 or SIL 3 in accordance with IEC 61508 is possible with PROFIsafe applications.

12

© Siemens AG 2009

Integration of commanding and detecting devices aswell as external safety circuits

400 V disconnecting module

With the ET 200pro Safety Motor Starter Solution PROFIsafe, commanding and detecting devices as well as the signals of external safety circuits can be integrated in a safety-oriented application with ET 200pro motor starters. The advantages include reduced wiring expenditures and the high degree of protection IP65. A safety-oriented application can thus be realized via PROFIsafe.

Motor 1 Motor 2

PROFINET

PROFIBUS

ET 200pro

F-SwitchDisconnecting module 400 V

ASIsafe1/2-channelEMERGENCYSTOP

AS-i

Standard PLC

400 V disconnecting module

The 400 V disconnecting module is employed in con-nection with the F-Switch for PROFIsafe safety appli-cations. It contains two series-connected contactors for the main circuit’s safety-oriented disconnection. The auxiliary supply of the device is realized via a safety bar in the backplane bus module.

In case of EMERGENCY STOP, the F-Switch activates the downstream 400 V disconnecting module. Based on two series-connected contactors, this module safely disconnects the main circuit for all down-stream ET 200pro motor starters. The combination of the F-Switch and 400 V disconnecting module thus ensures safety-oriented disconnection up to Category 4 in accordance with EN 954-1 or SIL 3 in accordance with IEC 61508.

13

© Siemens AG 2009

Motor Starter ES: Efficient engineering, comfortable licensing

The comfortable Motor Starter ES parameterization software allows for the easy parameteri-

zation, commissioning, diagnostics and preventive maintenance of communication-capable

ECOFAST and SIMATIC ET 200pro motor starters as well as SIMATIC ET 200S high-feature

motor starters.

Parameterization Commissioning Diagnostics / maintenance

Access for parameterization is either realized via the serial device interface or, with PROFIBUS DP-V1-capable motor starters, via any point in PROFIBUS. The starters can also be tested and controlled without DP master. Motor Starter ES can either be operated as stand-alone program or integrated in STEP 7 via an object manager. For preventive maintenance, statisti-cal data such as operating hours, switching cycles and breaking currents can be read out.

For easy and comfortable licensing, the Motor Starter ES software is available in three variants, which differ in terms of operation comfort, functional scope and price:• Motor Starter ES 2007 Basic with local interface as

well as basic parameterization functions

• Motor Starter ES 2007 Standard with expanded functionality and comfort

• Motor Starter ES 2007 Premium with local and PROFIBUS interface as well as integrated MPI inter-face for teleservice

The advantages of Motor Starter ES

• User-friendly handling thanks to graphical visualiza-tion and clear menu structure

• Reparameterization possible during operation• Time savings thanks to reduced commissioning times• Preventive maintenance• Easy and fast diagnostics• Remote access to motor starters via all standard

communication services

14

© Siemens AG 2009

Always an individual solution:the SIMATIC ET 200 configurator

To simplify stationary configuration, the SIMATIC ET 200 configurator is offered. The software tool does not only create order lists including accessories, but also ensures compliance with limit values, e. g. in terms of load currents, slots and parameters. This comprehensive advance support allows for the opti-mum application of our motor starter solutions right from the start.

SIMATIC ET 200 configurator

15

© Siemens AG 2009

www.siemens.com/safety-integrated

Subject to change without prior notice 03/08 Order No.: E20001-A730-P305-V1-7600DISPO 2760221/14693 FGEF.52.8.03 WS 09083.0Printed in Germany© Siemens AG 2008

Siemens AGIndustry SectorLow-Voltage Controls and DistributionP.O. Box 48 4890026 NÜRNBERGGERMANY

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

© Siemens AG 2009