ESCO Crushing Brochure

7212019 ESCO Crushing Brochure

httpslidepdfcomreaderfullesco-crushing-brochure 120

CRUSHING


httpslidepdfcomreaderfullesco-crushing-brochure 220wwwescocorpcom2

ESCO Corporation

With a history of proprietary products and a reputation for engineering

and metallurgical expertise ESCO is a leading manufacturer of

technically-rich ground engaging tools and durable wearparts for mining

construction dredging and other industrial applications ESCO alsoproduces a wide array of critical components for the aerospace and

power-generation markets By designing better products eliminating

waste reducing costs and improving continuously ndash ESCO is a global

leader in providing customers with Quality Value and Speed

ESCO Engineered Products

With manufacturing facilities throughout North and South America

Europe and Asia ndash and licensees in key markets around the world ndash

ESCO Engineered Products is the customerrsquos choice for premier field-

tested wear solutions and ground engaging tools for the toughest most

challenging applications



Table of Contents

Jaw Crusher Wear Parts 4

Gyratory Crusher Wear Parts 6

Cone Crusher Wear Parts 8

Wear Profile Analysis 9

Impact Crusher Wear Parts 10

Horizontal Shaft Impactor (HSI) Wear Parts 10

Vertical Shaft Impactor (VSI) Wear Parts 11

ESCO Alloys for Crushing Applications 12

Kwik-Lok reg Systems 14

Infinitytrade Bimetallic Wear Products 16

Universal Wear Solutions 17

Epoxy Crusher Backing 18

Quality Value and Speed 19



Jaw Crusher Wear PartsESCO replacement crusher jaws not onlydeliver maximum production they are alsospecifically designed to last longer crush moreefficiently and reduce crusher wear and tear

Years of field experience ndash as well as superiorengineering and metallurgical expertise ndashmean ESCO crusher jaws produce more

quality rock more consistently than standardequipment while reducing the need for

rescreening and recrushing

ESCO offers a wide array of options for all popular jaw crushers ndash includingvarious tooth curve and alloy options The most popular are the ProductionMaster jaw series that feature tooth designs to optimize cleavage points thatcrush rock more efficiently and require less power Wide valleys allow fastdischarge of properly sized rock Standard Production Master jaws are anexcellent choice for most crushing applications and provide significantly more

wear metal than OEM designs For more heavy-duty applications theProduction Master II jaws are the best option with an enhanced tooth profileand more wear metal All ESCO jaws come with precision machined surfacesto provide a consistent fit for easier installation less downtime and ensuredistribution of the working load stresses evenly over the jaw frame

Features and Benefits

Increased Production

bull Longer jaw life means morecrusher availability

bull More efficient crushingincreases throughput

Reduced Maintenance

bull Longer part life eliminatesunnecessary replacement

bull Stronger more durable designreduces the chance ofpremature failure

bull Efficient crushing reduces wearand tear on the machinery

bull Machined fit surface allows easierinstallation and distributes loadevenly

Reduced Operating Costs

bull Increased throughput providesmore quality product less waste

bull Long lasting wear parts reducesdowntime for maintenance

bull ESCO will design an option tomatch each application with

guaranteed lower cost-per-ton

Production Master


Enhancedprofile design Maximum

wear metal

More wearmetal than

OEM designsMachinedfit surface

Production Master Jaw Production Master II Jaw



Jaw Crusher Wear PartsESCO also offers design options for specialized applications ndash includingsmooth jaws solid end jaws Hi-Life

reg designs slab breaker jaws and solid

center jaws

bull Smooth Jaws ndash Designed specifically for crushers not configured for toothtype jaws and include peening slots to allow movement of the work-hardenedmanganese

bull Solid End Jaws ndash Available in Production Master and Production Master IIdesigns these jaws are a great option to address high end wear applications

bull Hi-Life Jaws ndash An enhanced version of solid end jaws for maximumperformance in high end wear applications

bull Slab Breaker Jaws ndash The best choice for recycling concrete or crushingslabby rock like shale

bull Solid Center Jaws ndash Designed for crushing applications with high centerwear

ESCO Alloy 14G (GT2000)

When crushing gets tough jaws of super tough ESCO alloy 14G (GT2000) getthe job done This ESCO-patented manganese steel provides longer wear lifethan any other product and helps lower per-ton costs

Curve Options

ESCO crushing experts work with customersto recommend a variety of curve optionsdesigned to maximize jaw crusher productionIncreasing the curve profile of the jaw teeth

raises the material higher in the chamber toeven out the wear with the end of the jaws

Jaw Crusher Accessories

ESCO also provides such jaw crusher ac-cessories and wear parts as toggle platestoggle seats cheek plates and jaw wedges

Smooth

Solid end

No curveprofile

Curvedprofile

Slabbreaker

Hi-Life

Solid center

Jaw crusheraccessories



Larger concavesegment

Convenient

lifting eyes

Features and BenefitsGyratory Crusher Wear PartsESCOrsquos improved designs tested alloys andsuperior local service provide gyratory wearparts solutions for the crushing industryESCO also offers gyratory crusher

accessories including rim liners spider capsand spider arm liners

The combination of ESCO mantles andconcave segments ensures maximum production

increased wear component life and reducedmaintenance Mantles are available in a variety of styles

to match specific applications Concave segments are designed for easyinstallation and replacement to reduce maintenance and downtime There aremultiple design options to ensure the best performance


bull Faster wear part replacementincreases uptime

bull Longer component life meansmore crusher availability

bull More efficient crushing increasesthroughput

Reduced Maintenance

bull Longer part life eliminates unnec-essary replacement

bull Stronger more durable designreduces the chance of prematurefailure

bull More efficient crushing reduceswear and tear on the equipment



bull Long lasting wear parts reducesmaintenance and downtime

Ribbedmantle



Gyratory Crusher Wear PartsSmooth Mantles

Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions

Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging

Partially Ribbed Mantles

Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion

One-Piece or Two-Piece Mantles

One-piece designs are ideal for retaining tightness and are easier to install and

replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application

Concave Segments

ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs

Double-High Concave Segments

Double high segments allow two rows of ESCO concaves

to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs

Pin or Key Concaves

Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed

Partiallyribbed mantle

Smoothmantle

Ribbedmantle




Improved Production

bull Custom configuration ensuresconsistent production of desired

productbull Long lasting manganese steel

increases crusher uptime

bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts

Reduced Maintenance

bull Precision machined fit surfacesensure easy replacement

bull Long lasting and durable parts

need replacement less oftenbull Excellent fitment distributes

stresses across the frame for lesswear and tear on the equipment




Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed

opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application

Precision machinedfit surfaces

Custom designs areavailable

Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots

Wear Profile Analysis

ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO

representative for more details

Cone Crusher Wear PartsGripper Slot Bowl Liner

ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river

rock and other hard to grip materials The result is improved production andmore even wear

Cone Crusher Accessories

ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps

Main Frame Cone Crusher Liners

ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection

Torchring

UppermantleCone

feed plates

Main frame conecrusher liner

Inserts for mainframe liner

Newprofile

Wornprofile




bull Choice of alloys means longer lifeand more crusher availability

bull Uniform wear ensures moreefficient crushing for increasedthroughput

Reduced Maintenance



bull Consistent part weight minimizes

vibration reducing wear on themachine components




bull Consistent fit makes replacementfaster and easier for more uptime

Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest

wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application

Long life and durability maximize production andreduce required maintenance ndash making ESCO

replacement parts a top choice for reduced operating costs


Horizontal shaft

impeller bar

Throw shoeAnvil



bull

Bohringerbull Cedarapids

bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco

bull Kleemann Reiner

bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal

Impact Crusher Wear Parts

Vertical Shaft Impactor (VSI)

ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-

sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration

ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners

Anvil

Throwshoe

Tableliner

Feed disc

Horizontal Shaft Impactor (HSI)

ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise

ESCO manufactures HSI impeller bars for the following equipment

Alloy Application for Impact Crushers

14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron

18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present

35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present

35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present



ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life

Austenitic Manganese Steels

Alloy 14G (GT-2000) Aluminum bearing manganese

bull Highest abrasion-resistant ESCO manganese alloy available

bull Parts of light-to-heavy section thickness for heavy-duty applications

bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles

Alloy 14R High manganese chrome bearing alloy

bull Parts of light-to-heavy thickness for high-abrasion applications

bull

Optimized chrome and carbon levels for superior wear resistance andtoughness

bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles

Alloy 14HN Chrome bearing manganese

bull Less susceptible to cold flow

bull Better wear resistance than alloy 14


bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners

Alloy 14 Typical Hadfield manganese ASTM A 128 GR A

bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern

Alloy 14Z Molybdenum bearing manganese

bull Parts of medium-to-heavy section thickness for good abrasion resistance

bull Excellent toughness



ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly

Alloy 18CR

bull Low-to-moderate impact strength

bull

Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches

bull Impeller bars and concave segments

Chrome White Iron

Alloy 33F-MC

bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications

Alloy 35S

bull Superior abrasion resistance for HSI and VSI applications

Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes

Alloy Chart for Crusher Wear Parts

14 14HN 14R 14Z 14G 18CR 33F-MC 35S

Jaw CrusherLiners x x x x

ConcaveSegments x x x x x

GyratoryMantles x x x x x

RimLiners x x

SpiderCaps x x

Spider ArmLiners x x

Cone CrusherLiners x x x x x

GyradiscCrusher Liners x x

HSI

Crushers x x x x

VSICrushers x x

Austenitic Martensitic Chrome Chrome

Manganese Steel Moly Steel White Iron




Improved Safety

bull Lightweight wear runners aresafer and easier to handle

bull One-piece lock is fast and simpleto install and remove

bull No large wear plates to handle orwelding required forreplacement

Reduced Operating Cost

bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection

bull Easy-to-change system reduces

maintenance time to minutesrather than hours

bull Wide variety of wear runnersare available to protect valuableequipment in any application

bull Runners are reversible formaximum wear life


bull Reduced maintenance ensuresmaximum machine availability

bull Quick-change feature allowsreplacement during other sched-uled maintenance

bull Superior ESCO alloys last longerfor more time between replace-ment

Permanentlyattached base

Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems

Kwik-Lok II Wear Protection

The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners

are safer and easier to change thanconventional wear protection Depending on

the demands of the application multiple wearrunners may be used to protect large surfaces or

a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety

lowers costs and reduces maintenance

ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option



Kwik-Lok Systems


Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks

Mobile Equipment

Stationary Equipment

Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates

System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed

Kwik-Lok Wear Protection

The original Kwik-Lok wear protection is a semi-mechanical system that utilizes

a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications

Hot Slag

Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance

Underwater Dredge

The reliability of Kwik-Lok system is an excellent match for underwater

applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator

Processing Plants

Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed




Reduced Maintenance

bull Protects any high wear areaeliminating the need for frequent

rebuild or replacing wear platebull Lasts longer than other wear

protection

bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents

Increased production


bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow

Lower Operating Cost

bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit

bull Bucket life is significantlyincreased minimizing repair and

new bucket orders

Infinity

Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment

and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons

blocks bars runners tiles and overlay plate tomatch any application

Infinity bars

Infinity blocks

Infinity runners

Infinity buttons

Infinity Buttons Blocks Bars and Runners

ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery

Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear



Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-

on wear blocks are also available

ESCOALLOYtrade AR Plate

ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades

Infinitytrade Chromium Carbide Overlay Plate

ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness

Infinity Bimetallic Wear Tiles

For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides

CWI Bolt-on Cast Wear Blocks

ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier

Wearplates

Wearblock



Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of

any cone crusher to ensure maximumperformance from ESCO wear components

Standard Crusher Backing

ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price

and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher

bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows

for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers

bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings

Severe Duty Crusher Backing

While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing

bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance

bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications



Quality

Speed

Value

Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate

Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria

bull Quick reaction to changes in customer demand

bull Reduced cost of ownership through enhanced product performance

bull Products which are easier and safer to replace than the competitionrsquos

bull Longer wear life than competitors bull Engineering expertise and product support

bull Electronic link to customer order processes

bull Real-time customer access to supply chain data

bull Rapid prototyping capability

bull Global supply chain management

bull Metal industry expertise

bull Capability to identify eliminate and prevent defects at the source

bull Operational stability

bull

Established culture of continuous improvement bull Production process excellence

bull Total material traceability

bull In-house metallurgical testing

bull Foundry operations ISO 9001 certified



copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders

wwwescocorpcom

ESCO Corporation is the preferred provider oftechnically rich metal components and wear

solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide

North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089

Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH

983091983089983091983093983091983097983089983090983088983088

Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093

Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096



ESCO Corporation

With a history of proprietary products and a reputation for engineering

and metallurgical expertise ESCO is a leading manufacturer of

technically-rich ground engaging tools and durable wearparts for mining

construction dredging and other industrial applications ESCO alsoproduces a wide array of critical components for the aerospace and

power-generation markets By designing better products eliminating

waste reducing costs and improving continuously ndash ESCO is a global

leader in providing customers with Quality Value and Speed

ESCO Engineered Products

With manufacturing facilities throughout North and South America

Europe and Asia ndash and licensees in key markets around the world ndash

ESCO Engineered Products is the customerrsquos choice for premier field-

tested wear solutions and ground engaging tools for the toughest most

challenging applications



Table of Contents


























Reduced Maintenance










Production Master



wear metal

More wearmetal than







center jaws








Curve Options





Smooth

Solid end

No curveprofile

Curvedprofile

Slabbreaker

Hi-Life

Solid center





Convenient

lifting eyes










Reduced Maintenance







Ribbedmantle











Concave Segments





Pin or Key Concaves



Smoothmantle

Ribbedmantle




Improved Production





Reduced Maintenance












Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088





Table of Contents


























Reduced Maintenance










Production Master



wear metal

More wearmetal than







center jaws








Curve Options





Smooth

Solid end

No curveprofile

Curvedprofile

Slabbreaker

Hi-Life

Solid center





Convenient

lifting eyes










Reduced Maintenance







Ribbedmantle











Concave Segments





Pin or Key Concaves



Smoothmantle

Ribbedmantle




Improved Production





Reduced Maintenance












Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088















Reduced Maintenance










Production Master



wear metal

More wearmetal than







center jaws








Curve Options





Smooth

Solid end

No curveprofile

Curvedprofile

Slabbreaker

Hi-Life

Solid center





Convenient

lifting eyes










Reduced Maintenance







Ribbedmantle











Concave Segments





Pin or Key Concaves



Smoothmantle

Ribbedmantle




Improved Production





Reduced Maintenance












Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088







center jaws








Curve Options





Smooth

Solid end

No curveprofile

Curvedprofile

Slabbreaker

Hi-Life

Solid center





Convenient

lifting eyes










Reduced Maintenance







Ribbedmantle











Concave Segments





Pin or Key Concaves



Smoothmantle

Ribbedmantle




Improved Production





Reduced Maintenance












Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088






Convenient

lifting eyes










Reduced Maintenance







Ribbedmantle











Concave Segments





Pin or Key Concaves



Smoothmantle

Ribbedmantle




Improved Production





Reduced Maintenance












Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088













Concave Segments





Pin or Key Concaves



Smoothmantle

Ribbedmantle




Improved Production





Reduced Maintenance












Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088






Improved Production





Reduced Maintenance












Superior ESCOalloys



Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088





Standard

chamber

Special

chamber

with

4 gripper

slots











Torchring

UppermantleCone

feed plates



Newprofile

Wornprofile






Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088








Reduced Maintenance














Horizontal shaft

impeller bar

Throw shoeAnvil



bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088





bull


bull Eagle

bull Excel

bull Hartl

bull Hazemag

bull Hewitt Robbins

bull Humbolt-Wedag

bull

I-Rockbull Kemco


bull Kobelco

bull Kurtz

bull Minyu

bull Nordberg

bull Pioneer

bull

SBMbull Stedman

bull Telsmith

bull Tesab

bull Torgerson

bull Universal






Anvil

Throwshoe

Tableliner

Feed disc



















bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088













bull
















Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088






Alloy 18CR


bull



Chrome White Iron

Alloy 33F-MC


Alloy 35S




14 14HN 14R 14Z 14G 18CR 33F-MC 35S




RimLiners x x

SpiderCaps x x




HSI

Crushers x x x x

VSICrushers x x






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088






Improved Safety















Easy to

remove lock

Versatilerunner

Kwik-Lok II

Kwik-Lok reg

Systems










Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088





Kwik-Lok Systems



Mobile Equipment







Hot Slag


Underwater Dredge



Processing Plants





Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088






Reduced Maintenance



protection








new bucket orders

Infinity




Infinity bars

Infinity blocks

Infinity runners

Infinity buttons
















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088















Wearplates

Wearblock

















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088



















Quality

Speed

Value














bull








wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088






wwwescocorpcom





983091983089983091983093983091983097983089983090983088983088



ESCO Crushing Brochure

Documents

Transcript of ESCO Crushing Brochure