ERKE Group, Soilmec Journal - Bauma China Özel Bülteni 2010

8/9/2019 ERKE Group, Soilmec Journal - Bauma China zel Blteni 2010

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Soilmec Journal

Yr 5Supplement o

issue no. 1/2010

Nw SC-65 Crwr Crn

Nw H-8 Hydrmi

Nw SR-30

Nw SC-100 Crwr Crn

Nw SM-5 & SM-3

DMS

Nw C

Nw SMT-500 & SDM-35

Nw Tchngis

Innvtin

1 2010

prdcts

tchngy

mmnictin

journa

l

SoIlMeC

t bauMaspci iss sppmnt


2/28

colophonSoilmec Journal Year 5, Supplement o issue No. 1/2010

editri Dirctr: Simone Trevisani

editr in Chi: Franco Cicognani

Crdintin Dirctr: Federico Pagliacci

Crdintin: Lisa Comandini, Sara Trevisani,

Paolo Valzania (Communication Dept. Trevi Group)

Crtiv Dirctr: Piergiorgio Balestra

editri st: Sillabario srl Milano

Pictrs: Soilmec photographic archives

Pishd y: Communication Dept. Trevi Group

Printd y: Litotipograa CILS Cesena Italy

This journal is registrated at the Law Court o Forl

Italy n 26/2006

contents4 NEW PRODUCTS

SC-65 Hydraulic Crawler CraneSC-100 Hydraulic Crawler Crane

New Cab16 NEW APPLICATIONS

SR-90 TTJ Hydraulic Rotary Rig

20 NEW TECHNOLOGIESDrilling Mate System

22 INNOVATION

24 CORPORATENew Stand FeaturesNew SR-100 model


3/28

Simc mns innvtinHere we are! Ater just three years we are back to Bauma.

I must coness that I am awaiting the opening at the Munich

exhibition with some trepidation.

You know what? Ater so much work on the new products, new

services, new technologies and new accessories, now the time has

nally come to show them all to you, dear loyal clients, who never

ailed to trust us.Theres always a bit o emotion at these moments, because its

the time where the nal synthesis o long and demanding work o

analysis, design, production and testing is disclosed.

For this Bauma 2010, which is right ater the celebration o the 40th Soilmec Anniversary,

we wanted to nickname our presence at the exhibition with the slogan is innovation.

A synthesis, translated in many languages, which is aimed at underlining the instinctive attitude

o our company to always look ahead, to explore new paths, to think about solutions that are

more and more suitable or meeting the requirements o our customers.

This was in the past and this will be in the uture. Since innovation doesnt exclusively come

rom the core o Technical or R&D Departments, but rom everywhere. Its a cultural approach,

a way o being and o interpreting ones own work.Simone Trevisani

Simone Trevisani, Managing Director


4/28

4

new productsPremiere at Bauma or the frst

Soilmec crane with electro-hydraulic

proportional control system that provides

accurate and simultaneous movements

At Bauma 2010, Soilmec will introduce the new SC-65, the latest o the heavy

duty crawler cranes. SC-65 is the rst Soilmec crane with an ctr-hydric

prprtin cntr systm that provides

accurate and simultaneous movements.

Regarding perormance, the maximum

capacity is 65.7 tons with a working

radius o about 3.5 m; the diesel engine

power (403 kW) and the hoisting orce

(240 kN) are greater than those o the

main competitors cranes.

Nw SC-65 Hydric Crwr Crn

ectrnics

tk cntr

Another advantage is the nw Simc c (read the

article at page 11), very comortable or the operator and,

especially, its innovative control panel. Finally, we have to

highlight the dierent possible operating congurations

(crane, hydraulic grab, cable grab, hydraulic rotary, etc.),

which allow the SC-65 to be suitable or a large range

o building yards.

SC-65hydraulic crawler crane

Mx t pt 65,7 t / 144842 b

e po 403 kw / 540 hP

Mx p 24 t / 53953 b

Opt t 67 t / 147708 b

Mx boom t 51 m / 167 t


5/28

5

new products

The new H-8 hydrmi is applied or the rst time on

the SC-120 with a DMS controlled ctrprprtin

insttin. On the module displayed at the exhibition,

mjr internal imprvmnts were carried out in order to

rationalize the correction system, clearly improve the hydraulic

seals pertaining to the underground portion and implement

fotation control through the DMS system. Other min and

clearly visible chngs can be ound on

the nw hydraulic cylinder-based milling

drum rinttin systm and in the

introduction o a qick disssmy

systm or the drum motors, designed

with the goal o reducing replacement/

maintenance downtime signicantly,

while preserving the uniqueness o the

Soilmec milling module, which must

still be equipped with inclination plate

or the single milling drums, a urther

correction system in addition to the spacers. Another innovation

concerns the reduction in the number o hydraulic hoses eeding

the cutting module.

H-8 hydromill on Soilmec SC-120 crawler crane

SC-120/H-8hydraulic crawler crane w. hydrOMill

Mx pm sto 800x3000 mm / 31.4x118.1

Mx pm pt 60 m / 182.9 t

Mx toq o 87 knm / 64168 bt

Mx sp 27 pm / 27 pm

M 376 kn / 84525 b

Mx po 522 kw / 699.4 hP

appox. t(crane+hydromill)

178 t / 196 to


6/28

6

new products

SC-100 Hydraulic Crawler Crane

Two importants add-ons: the Cougar hydromill

application and the SA-40 rotary attachment application

This new model has a

redesigned machine rm to

limit the transportable weight

to 50 tons and an electro-

hydraulic system completely

r e v i s e d o r a n c t r

prprtin management

controlled by the DMS system.Two dd-ns o signiicant

importance are the Cougar

Hydrmi a pp l i c a t i on ,

which uses a 563 kW diesel

engine, and the Sa-40 rotary

attachment application, which

eatures 400 kNm o torque.

The machines will be equipped with the nw c completely redesigned in line

with the latest ergonomic criteria.

SC-100/SA-40hydraulic crawler crane w. hydraulic rig

Mx p mt 4000 mm / 157,5

Mx p pt 94 m / 308.4 t

rt po 480 kw/ 643 hP

Mx toq 413 knm / 304608 bt

M 370 kn / 83176 b

Sv 145 kn / 32596 b

co o (pull up/pull down) 250 kn / 56200 b

appox. t 134 t / 147.7 to


7/28

7

new products

The SR-30 with the guided hydraulic

grab (GK5) widens and completes the

range o equipment dedicated to theexecution o diphrgm ws. The new

series is particularly suitable or working

in medium/easy soils where productivity,

excavation verticality and easy handling in

narrow spaces are the main requirements.

These eatures are possible thanks to

the telescopic Kelly bars made o our

elements (one is xed while the other

three are telescopic) and to the mast

which can rotate by +/-45. The main

advantage oered by the SR-30 rig is

that it cn trnsprtd cmpt

with th mst dd n th rig nd

th gr rm rdy ssmd,

SR-30 with gidd hydric gr

SR-30/GK-5hydraulic rig

P tkss 400-800 mm / 15.7-31.5

P t 2000-2500 mm / 78.7-98.4

Mx pm pt 31 m / 94.5 t

rt po 164 kw / 220 hP

M 135 kn / 30348 b

diaPhragM wall

gb t (c/w kelly) 14 t / 15.4 to

gb tot t (c/w kelly) 14 m / 42.7 t

appox. t (rig+grab) 40 t / 44 to

so that, as soon as the rig arrives on the site, it is ready to lit the mast and or the

rig to immediately start work, hence reducing the assembly time. It can carry out

diaphragm walls with a thickness variable rom 400 to 800 mm (the optional kit or

thicknesses o 300-600 mm is also available), width rom 2,000 to 2,500 mm and a

max depth o 31 m (with a 5 m extension).


8/28

8

new productsSoilmec completes its microdrilling line

by expanding its product range to the feld

o renovation and limited space consolidations

Thanks to the newSM-3andSM-5microdrilling rigs, the Group has now the capability

of meeting the needs of subsoil engineering with machines sized between three and

thirty two tons.

The new SM-5 is a compact drill rig weighting 5.5 tons, available both with a

cmind kinmtic mchnism that includes a telescopic arm, a +/- 90 side

tilting and a slewing ring on mast (standard version) and, in the G vrsin, a xed

kinematic mechanism and coring rotary, or soil-investigation.

The signicant installed power, 72 kW, allows achieves high perormance despite

small dimensions, thanks to a wide rotary selection with torque values ranging

between 690 daNm and 2100 daNm.

Nw SM-5 & SM-3 Micrdriing Rigs

Sm siz

high prrmnc

The new SM-5 microdrilling rig.


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9

new products

SM-5MicrOdrilling rig

SM-3MicrOdrilling rig

e po (s opto) 72 kw / hP 96.8 75 kw (85) / hP 100.5 (114)

MaST

F stok 1400-1900-2500 mm / 3.28-4.9-6.56 t 1.400-1.900-2.500 mm / 3.28-4.9-6.56 t

Mx o 40 kn / 9000 bs 40 kn / 9000 b

rOTary

Mx toq 972 nm@49 pm / 7174 t.b@49 pm 900 nm@45 pm / 6642 t.b@45 pm

Mx sp 862 pm 430 pm

claMP & BreaKer dmt 50-220 mm / 1.96-8.66 50-220 mm / 1.96-8.66

JeT grOuTing VerSiOnMx ttmt pt 8 m / 26,24 t 7,3 m / 24 t

Opt t (ppox.) 5,6 t / 12346 b 3,5+1,5 t / 7,716+3300 b

The new SM-3 microdrilling rig.

SM-3 is a new micro drilling rig specially designed to satisy those customers who

need to have high-rng prrmnc vn in nrrw nd cnstrind

spcs. The main unit shows up expandable crawlers (780 mm-1130 mm), outriggers,

telescopic zoom, mast tilting +/- 15 and slew ring or working area +/- 180. The

SM-3 can be equipped with a wide range o rotary heads (up to 900 daNm) to meetdierent drilling works requirements. Its modular mast oer the chance to have thr

dirnt strks or 1, 1,5 and 2 m long rods and is complete with a hydraulic-

motor-crowd-system (also a cylinder-crowd-system is available). The main unit comes

with a separated 2.5 ton weight power pack (75 kW ctric or 85 kW dis or 115

kW diesel) equipped with expandable crawlers as well (800-1150 mm).

The versatility o the micro rig is even proved by the possibility o installing a

special mast light extension given way to the Jet Grouting technology and able to

use JG rods up to 90 mm diameter.


10/28

10

new productsSoilmec presents the new SMT-500

and SDM-35, mud treatment system

and sludge treatment plant with

an innovative design

In decades o activity, the know-how acquired by the Trevi Group with regard to theexecution o diaphragm walls by means o hydromill, as well as the direct experience in

the oil eld, have allowed the Groups R&D to develop a new Md Trtmnt Systm

(SMT-500) which covers the most updated and advanced technical solutions, in order to

oer a dedicated company unit to be used as alternative to the conventional ones. Th

prm inkd t th spc viiity in mtrpitn sits is a recurrent reality

and, or this reason, our experience has allowed the execution o a unit which covers the

system o tanks and mud stirring in order to rdc s mch s pssi th vr

dimnsins n th mp nd gin vrtic spc. The unit is assembled on

the top o the tanks and it is conceived in such a way as to be compact and

unctional with regard to the operators activities. The innovative design o

the mud treatment unit, which is characterised by the remarkable height

at which separated solids are unloaded, has also allowed to develop the

project Detritus Management (SDM) where the excavation debris are

destined to be piled up. This unit is schematically characterized by

SMT-500 & SDM-35

Simc Md Trtmnt& Dtrits Mngmnt

a hopper provided with a controlled unloading system through

a screw conveyor placed on the bottom. The installation in the

doorway allows to transit behind the hopper

o the vehicles in order to make automation

possible during the loading phase. The

debris storage capacity is sucient to

guarantee the unit activity: the exhibited

version shows a storing capacity o 35mc.

This solution has the merit o avoiding the

construction o storing tanks during the

works, but, especially, o urther reducing

the overall encumbrance within the site

and its increased cleaning requirement.

Moreover, the adoption o the SDM

allows imintin rig (excavator

or bucket) and relevant operator, hence

cutting site costs. For both exhibited units,

the olding solution allows the maximum

ptimiztin vm nd trnsprt

gistics, but without compromising the

sy nd qick st-p n th sit.

SMT-500Mud TreaTMenT PlanT FOr hydrOMill

nom o t 500 m3/ / 294.29 t3/m

Mx st 1,25 t/m3 / 78.03 b/t3

ist po 207,6 kw / 278.40 hP

Sp s 3.68 m2 / 39.61 t2

dt s 3,1 m2 / 33.37 t2

1st st oos 2x380 mm / 2x15

ct pot d50

60 m

2 st oos 15x100 mm / 15x4

ct pot d50

20 m

Sto tks pt

(extended type)2x112 m3 / 2x3955.25 t3

M tto sstm tt

Tspot ofto 2x30 hc op top ot

appox. t 45 t / 49.60 to

SDM-35deTriTuS ManageMenT POrTal FOlding

Sto pt 35 m3

/ 1236.01 t3

ist po 39,6 kw / 53.10 hP

ds o t 240 m3/ / 141.26 t3/m

S ov sp 17.9 pm

SMT-500 So poto moto

ds tomt o m stt

ds t stt

ds oto tomt

d sstm tt

Tspot ofto 1x20 op top ot

appox. t (rig+grab) 18 t / 19.84 to


11/28

11

new products

Nw CThe wide cab oers outstanding operator comort and condence.

The large seat and the joystick consoles are adjustable. The new

ergonomic electro-proportional joysticks with day/

night illuminated push buttons provide

ast, sae and productive operation. A

capacitive sensor, i activated, avoiding to

push continuously the dead man button. The

elegant and wide cab is more than a working

post. The instruments and controls are

ergonomically located to ensure unbeatable

comort and saety. The new large size

DMS mnitr ensures the complete

operational control. All the working

area is under control with the new high

resolution 7 LCD colour camera monitor.

With our video inputs, it can be split in

our quad at the same time.

The new cab oers a very

comortable working space.

The new large size DMS monitor.


12/28

12

new products

SM-18 JG Microdrilling Rig

Soilmec SM-18 multipurpose drilling rig was developed rom the usion o Trevi Group

jobsite experience and Soilmec technological research, thus perectly responding tothe needs o proessionals worldwide. This rig oers highr prrmncs: greater

drilling depths due to higher hoist orce (more than 11 tons), and engine power totally

transmitted to the tool through a rotary with a power capacity o 160 HP. Soilmec

SM-18 is aster: load-sensing control system on hydraulic power; over 500 l/min

oil fow given by twin piston pumps; higher speed on any drilling movements.

Last but not least, Simc SM-18 is sr: the control o all operations is hydraulic

and proportional; remote control board or each unction to nd the best working

position in any condition; noise reduction thanks to engine speed set to only 1,900

rpm; innovative emergency stop or drilling unctions, saety light or active drilling

mode, telescopic counterweight and telescopic stabilizers or increased stability, easier

maintenance c/w aster ault checks.

SM-18hydraulic drilling rig

e po 176 kw / hP 239

MaST

F stok 4.400-5.700-7.000-9.800 mm / 14.44-18.7-22.97-32,15 t

Mx o 113 kn / 25,392 bs

rOTaryMx toq 3.700 nm@32 pm / 27,290 bt@32 pm

Mx sp 300 pm / 300 pm

claMP & BreaKer dmt (opto) 50-315 (60-415) mm / 1.96-12.4 (2.36-16,34)

JeT grOuTing VerSiOn

Mx ttmt pt 20,4 m / 66.93 t

Opt t (ppox.) 21 t / 46,300 bs


13/28

13

accessories

The layout o the containerized cement mixer is

a classic design, built taking into account site

maintenance and operational needs. In terms

o controls, the plant is available in several

congurations ranging rom the simplest one,

which allows monitoring onlythe plant, up to the most

sophisticated with touch-

screen controls that allow a

more intuitive management o

the plant and the equipment

(pumps and drilling machines)

interaced with it. The most

advanced versions include

the Soilmec DMS. The

conguration shown at theexhibition also displays a pair o high capacity silos (up to 58 m 3)

eaturing a 61% increase compared to previous models, greatly

boosts product management fexibility and optimizes the logistic

supply o materials.

7T-600J High Prssr PmpThe 7T-600J high-pressure grouting pump with sprt id-nd

is the result o the long experience gained by Soilmec in this eld. The 2

spd grx, developed in cooperation with Drillmec in order to meet

the site requirements, oers a simple product which can cover all load and

pressure needs set orth by the various technologies in just two speeds and

without having recourse to more complex automotive commercial gears

that are usually employed. The automotive gears make

use o 8 or 19 speeds in order to cover the same ranges,

involving higher risks or the operator when choosing the

proper speed. The engine with a maximum power o 600

HP achieves a maximum fow o 500 l/min with the Soilmec

gear (also available with ZF ASTRONIC gear maximum

capacity 772 l/min), and a maximum pressure o 650 bar.

The upgraded version will include the 3 spd grx

or higher perormances. Another innovation in this sector is

the introduction o an interactive display where the operator

sets the delivery and pressure values required by the project

and then obtains the selection o the gear and the diesel

engine rotation speed. The equipment can be provided with

a rmt cntr and also with a DMS system.

SGM-45 Grting Mixing unit

7T-600Jhigh PreSSure PuMP 3 gear raTiO

ist po 447 kw / 600 hP

Mx v 802 /m / 212 us /m

Mx s pss 65 MP / 9427 ps

P mt 3 1/2 - 4 - 4 1/2

Stok 7

n Som 3 to

appox. t 15,5 t / 17 to

SGM-45cOnTaineriZed grOuT MiXing uniT

Mx pt (@ c/w=1) 45 m3/ / 26.49 t3/m

Bt vom 2 m3 / 70.63 t3

St pt 4,5 m3 / 158.92 t3

c pmp tt o st

upp sos pt 2x27 m3 / 2x953.50 t3

ist po 66 kw / 88.51 hP

Tspot ofto1x20 ot (mx t)

2x20 ot (sos)

appox. t 16 t / 17.64 to


14/28

14

new products

The Drillmec HH-102 is a y hydric driing & wrkvr

rig, semi-trailer mounted and able to handle either range 3 or

range 2 drill pipes,with a maximum static hook load capacity

o 100 mtric tns. The HH-102 has been manuactured ully

in compliance with eC rules and related aTeX crtifctins

nd aPI Spcifctins. The main innovations o this hydraulic

drilling rig are aimed to enhance sty, prrmnc nd

nvirnmnt sstiniity, to improve the ratio o actual

drilling time vs. moving and rig up down time, to increase the rig

eciency and to reduce the cost o drilling. The operator works

rom a comortable and ergonomic drilling console. Most o

the routine operations are completely automatic. The hoisting

system is based on a single hydraulic cylinder telescopic mast

with an integrated hydraulic top drive. The HH-102 is equipped

with an innvtiv vrtic rcking systm, made o two

bins mounted on low bed trailer, which contain all the drill pipes

and drill collars. The vertical pipe racking system contributes to

qick rig p nd rig dwn and reduces the rig ootprint

allowing to work in small locations. The two pipe bins can be

transported and handled ull o tubular. The rig is also equipped

with an hydraulic power tong, automatic power slips and an

hydraulic power wrench, which speed up the tripping time.

DrillmecHH-102 Drilling Rig

HH-102hydraulic hOiST

impt po 575 kw / hP 780

Stt hook lo cpt 100 m to / 220000 bs

Mx P do 20 m to / 44000 bs

Mx t om o v 26.4 m / 86.8 t

c t om rT v 16 m / 52.5 t

rT t pt 100 m to / 220000 bs

Top dv

dt

cp.t 100 m to / 220000 bs

pm mx n 154

mx toq 3584 nm / 26435 t bs

d l

dt

l n 2

nom. dm. 34 mm

Bk Stt 112 m to / n 247430 bs

Vt Pprk cp.t

dP 3 1/2 2900 m / 9500 t

dP 5 1800 m / 5900 t

dc 110 m / 360 t


15/28

15

accessories


16/28

16

ew applications

Soilmec SR-90 hydraulic rotary rig

in TTJ conguration.

Following the positive global market eedback, Soilmec proposes the

SR-90 in a new conguration: the TTJ Twin Turbojet. This new solution

or soil mixing consists o d TJ string mounted on the same rig

designed or best breaking-up and mixing o the soil and or maintaining

the vertical direction o the treated panel. Th scnd gr cn

rng rm: 126 kNm @ 16,7 rpm t 36 kNm @ 58 rpm. The

depth o the rig will reach 24.5 m using two 1,600 mm diameter tools.

The distance between the two drilling axis is adjustable rom 1,200

mm to 2,000 mm. An important innovation introduced on this new

model is the DMS mnitring systm combined with an innovative

GPS positioning system or drilling works. Further more, the SR-90 TTJ

is provided with a system suitable or dialoguing by radio in order to

operate the controls rear-action o the high pressure Soilmec pump.

SR-90 TTJ Hydric Rtry Rig

Twin Trjt

r si mixing SR-90 TTJhydraulic rOTary rig

Mx p mt 1600 mm / 63

Mx p pt 24,4 m / 80 t

rt po 400 kw/ 536 hP

Mx toq 179 knm / 132021 bt

extto o 940 kn / 211317 b

eXTernal POwer PacK(optional)

rt po 560 kw / 750 hP

appox. t 117 t / 129 to


17/28

17

new applications

The versatile SR-80 drilling machine used both with telescopic bars and

Continuous Flight Auger (CFA) is here on display in its d rtry

version or Csd agrd Pis (CaP). This technology maintains the

typical speed o auger drilling while adding the privilege o the casing

protecting and driving the hole, which makes the machine particularly

suited to perorm csd scnt pis (CSP). Ultimately this technology

is proposed in some cases as a winning alternative to the traditional bored

pile. The lower rotary eaturing a large passageway allowing the separate

extraction o the auger whenever required, leaving the casing in place.

Finally, in order to ensure jobsite saety, the SR-80 is equipped with a

spi ccting nd cnvying systm. This system is characterized

by its simplicity and the act that it does not hinder the drilling stroke,

which can still reach the maximum depth aorded by the machine.

SR-80 CaP Hydric Rtry Rig

D rtry

r csd grd pis

Soilmec SR-80 drilling rigin CAP version.

SR-80 CSPhydraulic rOTary rigMx p mt 800 mm / 31.5

Mx p pt 23,5 m / 77.1 t

Mx s pt 17,5 m / 57.4 t

rt po 330 kw / 448 hP

Mx toq 291 knm / 214626 bt

cs xtto o 370 kn / 83188 b

cs ot toq 189 knm / 119483 bt

rtv movmt bt ots 18860 mm / 742.5

appox. t 99 t / 109.5 to


18/28

18

ew applications

GC-11 Cable Grab

Soilmec, in line with its past policies, introduces

the use o the crwd winch system also on

the SR-30. The application incorporates new

eatures present on top o the line products

in terms o quick LDP / CFA conversion, as

well as the innovations

introduced on pull down

rope tensioning. It is also

possible to rmv th

wr prtin th mst while maintaining the pull down ropes

in position, so that it becomes possible to drill diameters that are

greater than the below mast centre-to-centre distance. The mast with

its oldable lower and upper portions allows limiting overall dimensions

or transportation purposes. O particular interest are the jib which

positions by gravity, as well as some rotary locking solutions

perormed through pins. The old-down lower and upper mast portions

allow limiting overall dimensions or transportation purposes. The new

mast design allowed implementing the pull down d cnnctin

in the crwd cyindr version so to increase the clearance in case o

casing driving, at the loss o the rotary stroke.

The last mechanical (cable) grab created at Soilmec

allows producing diaphragm walls with a thickness

ranging rom a minimum o 600 mm to a maximum

o 1,200 mm, and a width rom a minimum o

2,500 mm to a maximum o 3,000 mm. The grab

body can be extended by 3 meters, by inserting

an ptin xtnsin. Additionally, extra

counterweights to increase the weight will also

be available. The equipment has a weight ranging

between 10.5 tons and 18 tons depending on

its conguration. The 30 mm diameters handling

rope allows closing

the jaws through a

5-in p (there

are 6 sheaves).

SR-30 Crwd Winch Rtry Rig

SC-65/GC-11hydraulic crawler crane w. Mechanical graB

diaPhragM wall

gb t (1800x2800) 14,5 t / 16 to

gb tot t (c/w ext) 11,2 m / 34.13 t

appox. t (crane+grab) 82 t / 90.3 to

SR-30 WCShydraulic rOTary rig

Mx p mt 1500 mm / 59

Mx p pt 50 m / 164 t

rt po 164 kw / 220 hP

Mx toq 130 kn / 95881 bt

M 135 kn / 30349 b

Sv 65 kn / 14612 b

co o (pull up/pull down) 200 kn / 44961 b

appox. t (c/w 4x11 kelly bar, w/o tool) 39,5 t / 43.5 to


19/28

19

new applications

Soilmec DMS will increase your business.

> 24/7 worldwide Soilmec monitoring> Short-time spare parts recovery> No delay, more income> Customizable automatic reports> Better plannings> Enhanced equipments performance and life> Safer work

Drilling Mate Systemis the exclusive Soilmec devicethat monitors equipmentperformance, operationand conditions,reporting informationin real time via GPRS.

www.soilmec.com

DMSyou will never work alone


20/28

20

ew technologiesIn the mid 90s Soilmec was the frst Company in its

sector that began implementing the electro-proportional

control o drill rigs using the CAN-OPEN protocol

DMS is mainly aimed at reducing/avoiding rig and production standstill. The

operator can achieve useul hints by using all potentialities oered by the system,

such as:

Remote control (via GSM/GPRS and, as alternative, by satellite data transmission)

Failure detection

Details of rig and engine alarms

Maintenance management

DMSDriing Mt Systmnw dvpmnts


21/28

21

new technologies

DMS (especially in combination with the DMS Manager) allows increasing the

qualitative standard o the perormed work because:

It reduces/avoids the standstill time of the equipment and allows interpretation of the

sent signals (DMS Manager)

It monitors, in real time, the status of the rig and the functional parameters of the

perormed work (DMS Manager)

It allows a fast consignment of the production report to the customer and to control

the site production (DMS PC)

DMS STaNDaRD This tool stands alone on the rig. Interacing with

the power pack o the diesel engine, alarm ling, ailure detection and

maintenance management.

DMS PC Sotware

or processing site

data, daily production

reports and (latest

innovation) it oers the

possibility o drawing

3D graphs which show

more piles/panels in

order to check the

work progress.

DMS MaNaGeR

Alarm display and recording, event ling, remote control and real time

assistance.

ovr th pst tw yrs Simc hs xtndd th DMS mthd t

driing tchngis. amng ths: Trjt, CSP, bckt nd Jt Grting.

DMS or Turbjet (left) andDMS or Bucket (right).


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innovationSoilmec at Bauma 2010, will introduce at its exhibition

booth an Innovation area dedicated to the presentation

o the latest technological innovations it developed

The innovation historical itinerary will display a section dedicated to a variety o

Soilmec patents that since 1983 are a synonym o the Groups constant attention to

research and technological development. Over the course o the event a series o tools

developed and tested in 2008/2009, dedicated to specic technological applications,

will be introduced; the elds o the applications are:

DEEP SOIL MIXING (DM)

DISPLACEMENT PILES (DP)

VIBRODRILLING (VD)

TCT (Tnsining Cmpctin Tchngy) - A TCT Soilmec dispcmnt piing

systm (DP) provides improved soil strength and load transer to the surrounding

ground. The TCT tool penetrates in the ground as a simple continuous fight auger

tool, with a minimum power requirement to achieve the drilling rate. During the

extracting phase, a counter rotation closes the bottom o the tool and the conical

shape moves out the surrounding soil. As the TCT tool is extracted, the granular soils

are displaced resulting in a localized increased relative density and strength around the

pile, depending upon soil conditions. Minimal soil quantity comes to the surace.

TJ (TrJt) - The Turbojet is a Dp Mixing Mthd (DM) realized through the

combination o mechanical mixing and jet grouting techniques with the target to increase

the daily production rate o mixed soil and to guarantee the column diameter. During the

down stroke phase, the cement-based grout is ejected at high pressure through nozzles

TCT Soilmec displacement piling

system.


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innovation

to desegregate the soil which is blended by the specially designed tool. The cmn

dimtrs vry rm 600 t 2,400 mm, the max depth is over 30 mtrs, and both

cohesive and loose soil can be successully treated. A special tscpic xtnsin (TKTJ)

has been designed to increase the consolidation depth without modication o the standard

rig. The relevant advantages are: higher drilling depth, lighter rig or deeper hole, continuous

jetting during handling time, greater depth specially in low headroom works. When reering

to the to SR- 90 the depth is increased rom 24.5 m up to 32 m using the TKTJ.

eJG (eiptic Jt Grting) - This innovative Jet Grouting process enables the

execution o thin diaphragm walls guaranteeing reduced construction time, less cement

consumption and reduced spoil. A theoretical reduction o 50% in number o columns

executed with elliptical jet with respect to the initial projects where cylindrical columns

were oreseen can give a total reduction o the time execution work over than 40%.

Easier connection and control with the new DMS-Jet monitoring control.

eTJ (enhncd Trvi Jt) - ETJ is the new generation o enhanced jet grouting

monitor. ETJ has been developed by Trevi Group experience, in order to increase the

jetting eciency in terms o perormed diameter or power requirement at the high

pressure pump. Benets are: Mn-id - diameter variation 25-50%, treated volume

60-100%; bi-id - diameter variation 15-20%; treated volume 25-40%.

VD Hd (Virdriing Rtry) - The VD head is assembled by combining one

conventional rotary to a Vibrator unit: Rotation & Vibration reduce the riction in

cohesiveness soils ensuring an high drilling rate, comparable to top hammer or DTHperormances. The reduction in the skin riction between soil and tools, produced by the

action o the combined vibration and rotation, allow reduction o the needed torque

and avoid the string getting stuck in the hole.

Vir tchngy r gthrm driing - Vibrodrilling technology can be easily

adapted or Geothermal drilling. VD-212 can perorm a geothermal hole using a

simpler tube, with lost bit, displacing the surrounding soil. A lost bit allows to insert the

geothermal heat exchanger loop beore retrieving the casing. I compared to traditional

system, the reduction o the drilling time is around one hal.

DPS (Driing Psitining Systm) - As other innovative technologies, also DPS, has

been developed by joint collaboration between Trevi and Soilmec. DPS can control the

drilling deviation o the hole, specially or ground improvement works, bottom plugs,

and or any jet-grouting application.

DPS is an innnovative systemto control the drilling deviation

o the hole.

EJG is an innovativeJet Grouting process.

Vibrodrilling technologycan be easily adaptedor Geothermal drilling.


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corporate

Tt rstying th stnd Simc Increased covered surface.

Terrace with panoramic view of the rigs.

New inside areas, among which, one dedicated to the display of DMS.

Technological gallery showing all Soilmec innovation milestones.

New Store with new products (see next page).

Warm and inviting colours to create a relaxing and hospitable atmosphere.

EXHIBITION

40 years of innovation

An exhibition dedicated

to the innovations which

mainly characterized

Soilmecs frst 40 years o

activity. The exhibition is to

be seen at the upper level

o the stand and it shows

the history o the patents

signed by Soilmec through

a series o rames. Visitors

will receive a ree collection

o postcards.

Soilmec increased the exhibition surace at Bauma

moving rom 1.081 m2 in 2007 to 2.200 m2 in 2010

Simc t bm

Nw xhiitin r


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corporateSoilmec new corporate website will be on-line,

with new layout and graphics, complete product

catalogues and technical inormation, worldwide contacts

and on-line service or ater sales and spare parts

Nw yt nd grphics, according to the new corporate identity guidelines

New ctg

Technical sheets covering all the ranges and congurations

3D models

Visual product search in homepage, with a preview of main information

New wrdwid oces archive

New network les with all information, according to Soilmec Directory project

Direct link to atr Ss srvics nd SPol (Spr Prts onin Cntr)

Simc nw wsit

www.soilmec.com

Yr wrd in r hmpg


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corporate

Cm nd discvrr

nw prdcts


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New SR-100 modelCAP Version

27

corporate

New SR-100 model

premiere at Bauma 2010

A new model or Soilmec collection is available. It will be on sale in the Soilmec Store,

inside the Stand at Bauma 2010. It is the exact reproduction o SR-100 in CAP version

and will be added to the already existing SR-70 and SM-21.

www.shp.simc.it

SR-70 SM-21


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ERKE Group, Soilmec Journal - Bauma China Özel Bülteni 2010

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Transcript of ERKE Group, Soilmec Journal - Bauma China Özel Bülteni 2010