ERKE Group, PTC Vibrodriver Catalogue

8/7/2019 ERKE Group, PTC Vibrodriver Catalogue

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ptcVibrodriver

The PTC Vibrodriver is an efficient hydraulic vibratory hammer, which vibrates

the profile, sheet pile or casing to be driven or extracted through vertical vibra-tions.

These vibrations transmitted via the profile cause the adjacent ground to shift,

which results in a noticeable decrease in resistance between soil and pile.Consequently, this enables the pile to be driven into the ground by its own and

the vibrators weight. This equipment also can extract the profile with the sameprinciple, via the pulling force of the carrier (crane) in use without any modifi-

cation.

Vibrations generated by the Vibrodriver are transmitted to the element beingdriven via a connection (clamping head). Various hydraulic power packs supply

the required energy to the Vibrodriver.

ApplicationsThe vibratory pile driver is used to drive a large variety of piles, including sheet

piles, beams, caissons, casings, concrete piles, wooden piles. Moreover, it canextract these profiles. Also, it can be excavator mounted using the hydraulic

power of the excavator. This versatility and cost effective capability permit thePTC vibrodriver to be used in various applications:

Bridge constructions Harbour and wharf constructions (raked piles applications) Embankments and sewerage works Highway, railway, subway constructions Watertight curtain applications Underwater and offshore applications Sensitive area applications:

in the city center, near railways, highways, bridges,metros, near old or historical buildings, etc

Soil treatment:wick drains, vertical drains and deep foundation ofstone/sand columns

Foundations for various architectural works

Environmentally friendly solution

n 353865


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The vibrodrivers vibration is unidirectional, via the eccentrics

mounted in the gearbox. The eccentrics, ordered in pairs, turn with thesame angular velocity in opposite directions.

Both eccentrics generate centrifugal forces fc. The horizontal components fh

are offset at the same time that the vertical components fv are added, resulting incentrifugal force Fc.

The element to be driven or extracted is clamped under the gearbox via a

hydraulic clamp.

A yoke is located above the gearbox and prevents the transmission of

vibrations through elastomer blocks.The heavy yoke causes an addi-tional downward force with its own weight and can be increased by

adding additional weights.

Vibrodriver selectionThe selection of a vibrodriver is based on:

cross section of pile

ram profile weight penetration soil layer consistency soil porosity

The diagram, which has been derived from our experience, can be used to

preselect the vibrodriver. Moreover, driving efficiency can be improved by air orwater jetting.

Technical ParametersEccentric Moment: Mt (m.kg)Mt = (m x r) (r: the distance between its center of gravity and its rotational axis)

(m: the mass of the eccentric)

Centrifugal Force: Fc (kN)Each eccentric generates: fc = m x r x2 ( is the angular velocity in radians/s)Fc = 1.118 x Mt x n2 x 10-5 (Mt in m.kg, n in r.p.m)

Example:PTC 30H1A Vibrodriver (Mt = 30 m.kg, n = 1 680 r.p.m)Fc = 1.118 x 30 x 1 6802 x 10-5 = 946 kN

Dynamic Weight: mv (t)mv = weight of the gearbox + weight of the clamping head + weight of the element

Amplitude: A (mm)is the total vertical displacement of the vibrating elements during one complete revolution of the eccentrics.

A = (A in mm, M t in m.kg, mv in tons)

Example: PTC 30H1A Vibrodriver (Mt

= 30 m.kg, weight of gearbox = 2.47 tons, clamping heads= 0.95 tons) + tube ( 14 m, 26 m long, 15 mm thick, 13.37 tons)

mv = 2.47 t + 0.95 t + 13.37 t = 16.79 t

A = = 3.6 mm2 x 3016.79

2 x Mt

mv

Vibrodriver

Design

power pack

yoke

gear box

clamping head

element

Penetration depth

SPT values: N


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Clamping

heads

The function of the clamping heads, which are mounted under the vibrodrivers,

is to firmly clamp the pile or casing to be driven or extracted.

The clamping head is fed with high pressure oil by a hydraulic pump located inthe power pack.

The clamping heads must be adapted to the size of the vibrodriver, as well as

to the shape of sheet pile, profile or casing. Consequently, there are numerousmodels and, only 6 basic types are shown below. On many cases it is neces-

sary to check the selection of a clamping head to suit a particular application.

The 6 basic types: The Agriplex has a single ram and allows a single sheet pile or a H beam to be clamped. The Duplex clamping head for casings and caissons consists of two clamps which can be slid

onto two T-bars. The position of the clamps is determined by the casing diameter. A straightbeam allows the clamping of casings with larger diameter. The Multiplex has two hydraulic clamps which can be slid

onto two T-bars, like Duplex. They are mounted on an interme-diate plate. This is especially useful for double sheet pile appli-cations (U or Z sheet piles).

The Quadriplex clamping head is foreseen to clamp particu-larly large casings ( 2 m or above). It consists of four

hydraulic clamps which slide on T-bars. The T-bars aremounted on a special X-form beam (spreader beam), directlyunder the vibrator.

The Multigrip clamping head is for extracting (or driving) con-crete or wooden piles which can be round or square (from350 mm x 350 mm to 450 mm x 450 mm).

The Tetagrip: PTC has designed a new clamping head com-bined with intermediate plate, to optimally drive profiles forcombined walls (king piles + double Z piles).

Turning Plate,

intermediate Plate and straight beam:

The Turning plate allows to mount clamping head at 90 towork nearer buildings.

The intermediate plate with simple structure insures an easyhandling of different types of double U or Z sheet piles.

The straight beam is used mostly with Duplex clamp to drivelarger casings.

Agriplex

Straight beam and Duplex

Quadriplex

Intermediate plate and Multiplex


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The Figure 1 shows the components of this system.

Soil

Velocity

VIBMASTER

The SOIL VELOCITY VIBMASTER is a patented soil particle velocity control and

monitoring system used for PTC HFV or HV Vibrodriver applications.

A maximum or desired value can be selected by the operator. Once the value is entered

into the system, the SOIL VELOCITY VIBMASTER controls the amplitude setting, whichin turn controls the soil particle velocity generated, thus creating an environmentallyfriendly process. Consequently, various types of piles can be driven in sensitive areas

without causing damage to the environment.

It simultaneously measures, records and prints a maximum of 14 parameters includingthe following:

Soil particle velocity at any location in mm/sec, Inclination, Frequency of the Vibrodriver in Hz, Grout flow in I/min,Amplitude of the Vibrodriver in mm, Grout pressure in bar, High Pressure of the power pack in bar, Etc Depth in m,

Advantages: The main advantage of the Vibmaster is to be able to drive various profiles in very sen-

sitive areas with the same level of safety as a hydraulic press, but cheaper and moreefficient.

The Vibmaster, which is installed in the crane cab, allows the operator to check all theparameters during the driving.

It is a plug and play system which connects itself easily through a plug-in connectionbox on the power pack.

The memory card allows digital recording of maximum soil particle velocity during thedriving, thus provides evidence to the client that this amplitude requirement has beenrespected.

Frequency and amplitude sensor

Pression sensor

Plug-in connection box

Display and printer

Height: 330 mmDepth: 270 mm

Width: 330 mm

Weight: 12.2 kg

Soil velocity sensor


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H & HD Standard Frequency VibrodriversHydraulic vibrators are the most widely used equipment for driving and extracting sheet piles,

casing and profiles with excellent performance and precision.

The HD or HEAVY DUTY type was developed for driving heavy profiles and casing withproper weights up to 90 tons. Their large eccentric moments enable them to generate the

dynamic force with high amplitudes. Due to its design, the maximum pressure of the indi-vidual eccentric pairs is limited to 15 t which ensures a long working life for the bearings.

H & HD Vibrodrivers (Standard Frequency Vibrators)

3H5 7H5 15H1 18H2 25H1A 30H1A

Vibrator

Power of vibrator kW/hp 30/41 50/68 123/167 128/172 153/206 196/266

Eccentric moment m.kg 3 6.5 15 17 23 30

Maximum frequency Hz/rpm 28/1 680 33/1 980 28/1 680 27/1 620 29/1 740 28/1 680

Max. centrifugal force kN 95 288 473 498 778 946

Max. line pull capacity kN 120 120 200 280 400 400

Vibrating weight kg 305 650 1 250 1 430 2 200 2 470

Total weight kg 555 980 2 150 2 500 3 600 4 120

Max. amplitude mm 19.6 20 24 23.8 21 21

Cooler* - - - - - -

Length m 0.616 0.980 1.590 1.590 2.500 2.500

Max.width m 0.485 0.590 0.620 0.620 0.740 0.740

Centre width m 0.290 0.330 0.315 0.330 0.330 0.330

Height without clamp m 1.025 1.075 1.350 1.610 1.800 1.800

Power Pack

Type 85 85 180 220 260 350

Intermittent rating of engine

DIN6271 or ISO3046kW/hp 60/81 60/81 127/173 138/184 205/279 242/329

J.DEERE J.DEERE J.DEERE J.DEERE CAT CATEngine model

4045 D 4045 D 6068 TF275 6068 HF275 C7 ACERT C9 ACERT

Max. rotation speed r.p.m 2 500 2 500 2 500 2 400 2 300 2 300Max. oil flow l/mn 85 85 180 230 280 370

Max. working pressure bar 385 385 385 385 385 385

Hydraulic oil capacity l 125 125 270 270 310 310

Fuel capacity l 150 150 260 260 560 560

Length m 2.400 2.400 3.285 3.285 4.000 4.000

Width m 0.950 0.950 1.270 1.270 1.600 1.600

Height m 1.650 1.650 1.885 1.885 2.040 2.040

Weight without fuel kg 1 500 1 500 3 250 3 250 4 000 4 200

Connecting Hoses

Standard length m 20 20 30 30 30 30

Weight kg 130 130 220 220 350 350

Clamping Head

Single sheet piles not Z,

straight web, double Z shaped

Agriplex 22 t Agriplex 40 t Agriplex 55 t Agriplex 55 t Agriplex 120 t Agriplex 120 t

sheet piles and H profiles 72 kg 220 kg 360 kg 360 kg 750 kg 750 kg

Multiplex 2 x 42 t Multiplex 2 x 42 t Multiplex 2 x 55 t Multiplex 2 x 55 tDouble sheet piles - -

900 kg 900 kg 1 300 kg 1 300 kg

Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 55 tCasings and most box piles - -

580 kg 580 kg 950 kg 950 kg

* Noticeably for continuous running


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30HP 40HD 50HD1 50HD2 65HD

Vibrator

Power of vibrator kW/hp 196/266 240/326 255/347 290/394 305/414

Eccentric moment m.kg 30 40 45 50 65

Maximum frequency Hz/rpm 27/1 620 28/1 680 25/1 500 25/1 500 26/1 560

Max. centrifugal force kN 880 1 260 1 130 1 257 1 770

Max. line pull capacity kN 300 400 500 600 600


Total weight kg 3 300 6 200 6 300 6 400 7 300

Max. amplitude mm 30 26.5 29 31.2 26

Cooler* option option option option option

Length m 2.110 2.320 2.550 2.550 2.350

Max.width m 0.780 0.910 0.680 0.680 0.745

Centre width m 0.390 0.380 0.380 0.380 0.350

Height without clamp m 1.900 2.070 2.020 2.020 2.500

Power Pack

Type 350 450 450 500 600


DIN6271 or ISO3046kW/hp 242/329 313/426 313/426 354/475 403/548

CAT CAT CAT CAT CATEngine model

C9 ACERT C11 ACERT C11 ACERT C13 ACERT C15 ACERT

Max. rotation speed r.p.m 2 300 2 300 2 300 2 300 2 300Max. oil flow l/mn 370 520 520 520 600

Max. working pressure bar 385 385 350 385 385

Hydraulic oil capacity l 310 390 390 390 690

Fuel capacity l 560 870 870 870 1 080

Length m 4.000 4.225 4.225 4.225 4.680

Width m 1.600 1.600 1.600 1.600 1.800

Height m 2.040 2.270 2.270 2.210 2.390

Weight without fuel kg 4 200 5 250 5 250 5 500 7 000

Connecting Hoses

Standard length m 30 45 45 45 45

Weight kg 350 520 520 520 855

Clamping Head


straight web, double Z shaped

Agriplex 120 t Agriplex 170 t Agriplex 170 t Agriplex 170 t Agriplex 240 t

sheet piles and H profiles 750 kg 1 250 kg 1 250 kg 1 250 kg 2 150 kg

Multiplex 2 x 55 t Multiplex 2 x 85 t Multiplex 2 x 85 t Multiplex 2 x 85 t Multiplex 2 x 120 tDouble sheet piles

1 300 kg 1 650 kg 1 650 kg 1 650 kg 2 200 kg

Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 85 t Duplex 2 x 85 t Duplex 2 x 120 tCasings and most box piles

950 kg 1 650 kg 1 650 kg 1 650 kg 1 630 kg



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75HD 120HD 130HD 200HD 265HD

Vibrator

Power of vibrator kW/hp 410/558 410/613 564/767 710/966 1 080/1 470

Eccentric moment m.kg 75 120 130 199 261

Maximum frequency Hz/rpm 25/1 500 23/1 380 23/1 380 23/1 380 24/1 440

Max. centrifugal force kN 1 887 2 550 2 766 4 230 6 050

Max. line pull capacity kN 1 050 1 200 1 200 1 800 1 800


Total weight kg 11 800 13 300 13 450 19 540 27 450

Max. amplitude mm 25.3 29.3 31.1 29.8 26.1

Cooler* option option option option option

Length m 3.460 2.300 2.300 2.300 4.100

Max.width m 0.780 1.505 1.505 1.520 2.000

Centre width m 0.780 0.800 0.800 0.800 1.600

Height without clamp m 2.110 3.000 3.000 4.000 2.300

Power Pack

Type 680 800 1 000 1 200 1 900


DIN6271 or ISO3046kW/hp 433/588 571/776 656/892 746/1 015 1 373/1 867

CAT CAT CAT CAT CATEngine model

C15 ACERT C18 ACERT 3412C DITTA 3412E DITTA 3512 B

Max. rotation speed r.p.m 2 300 2 100 2 100 2 100 1 850

Max. oil flow l/mn 700 820 960 1 170 1 900

Max. working pressure bar 385 385 385 385 385Hydraulic oil capacity l 690 815 820 1 030 1 900

Fuel capacity l 1 080 1 100 1 100 1 650 2 400

Length m 4.680 5.000 5.000 5.100 7.535

Width m 1.800 2.080 2.040 2.240 2.260

Height m 2.390 2.415 2.275 2.230 (2.630) 2.280

Weight without fuel kg 7 000 9 500 9 500 10 000 20 000

Connecting Hoses

Standard length m 45 45 45 45 45

Weight kg 855 1 030 1 030 1 670 2 200

Clamping Head


straight web, double ZAgriplex 240 t Agriplex 240 t Agriplex 240 t Agriplex 2 x 240 t

-

shaped sheet piles and H profiles2 150 kg 2 150 kg 2 150 kg 5 500 kg

Multiplex 2 x 120 t Multiplex 2 x 150 t Multiplex 2 x 150 t Multiplex 2 x 250 tDouble sheet piles 2 200 kg 3 100 kg 3 100 kg 5 250 kg -

Quadriplex 4 x 120 t Quadriplex 4 x 120 t

Duplex 2 x 120 t 3 200 kg 3 200 kg Quadriplex 4 x 150 t Quadriplex 4 x 250 tCasings and most box piles

1 630 kg Duplex 2 x 150 t Duplex 2 x 150 t 6 200 kg 10 500 kg

3 100 kg 3 100 kg



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HFV & mHFVHigh frequency Vibrodrivers

with variable amplitude

The patented high frequency vibrator with hydraulic control variable eccentricity (HFV)was introduced in 1992 and is a key development for PTC. The HFV system distin-

guishes itself with its ability to start up and stop down without generating any vibra-tions. With amplitude control, the vibrations transmitted to the environment are

reduced to a minimum. Moreover, the damaging vibrations transmitted to the cranebooms are eliminated, which allows contractors to work with telescopic booms on

mobile cranes.

These models fall well within the new international norms for limiting noise and

vibrations emissions, thus enable sensitive jobs to be operated in historic cen-tres, city centres or close to buildings housing delicate equipment etc. All theadvantages of the high frequency vibrators remain valid.

The exclusive advantages of variable amplitude vibrators: resonance-free start up and stop down; reduction of the noise level; reduction of the vibrations transmitted towards the ground; adapting the amplitude to the ground; use and pre-setting in delicate driving mode; mHFV can be mounted on most excavators.

The HFV working principle:

Variation of eccentrics relative positions

The rotating eccentrics are kept in opposite positions, in all cases, at the start of vibra-

tion. The resulting moment is nil. This is no amplitude of vibration.

For instance, when half of rotating eccentricshave rotated 60, the resulting moment and

amplitude of vibration are, then half of theirmaximum values.

Half of rotating eccentrics have been turned

180, thus working in time with the other half.The resulting moment and amplitude are max-

imum.

One can control the amplitude continuouslyfrom minimum to maximum at will.

time

Amplitude(mm)

time

Amplitude(mm)

time

Amplitude(mm)

Start of vibration

Turned 60

Turned 180


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Comparison of curves

PTC HFV & HV Vibrodriver

(standard and high frequency with variable amplitude)

Starting without any vibrations no amplitude no resonance no dangerous shaking zone

Driving with adjustable amplitude from 0 to 10 mm (forinstance), with a particle velocity of 3 mm/s, can be located at 2 m

from sensitive constructions. with high frequency (38 Hz, 2 300 rpm) vibrations are less sensitive,

and the efficiency is increased by 25 %

Stopping without any vibration no dangerous shaking zone

Frequency

timeAmplitude(mm)

HFV Vibrodrivers (High Frequency Vibrators with Variable Amplitude)

190mHFV 8HFV 10HFV 12HFV 15HFV 15HFVS

Vibrator


Eccentric moment m.kg 0-1.9 0-8 0-10 0-12 0-15 0-15

Maximum frequency Hz/rpm 45/2 700 38/2 300 38/2 300 38/2 300 38/2 300 38/2 300Max. centrifugal force kN 155 473 590 710 890 890


Vibrating weight kg 415 1 690 1 700 1 710 2 200 2 210

Total weight kg 550 2 090 2 100 2 110 3 180 3 200

Max. amplitude mm 9.1 9.5 11.7 14 13.6 13.5

Cooler* - - - - - -

Length m 0.680 1.250 1.250 1.250 1.780 1.780

Max.width m 0.548 0.600 0.600 0.600 0.780 0.780

Centre width m 0.285 0.350 0.350 0.350 0.340 0.340


Power Pack

Type 85 180 220 220 260 350


DIN6271 or ISO3046kW/hp 60/81 127/173 138/184 138/184 205/279 242/329

J. DEERE J. DEERE J. DEERE J. DEERE CAT CATEngine model

4045D 6068 TF275 6068 HF275 6068 HF275 C7 ACERT C9 ACERT

Max. rotation speed r.p.m 2 500 2 500 2 400 2 400 2 300 2 300

Max. oil flow l/mn 85 180 230 230 280 400



Fuel capacity l 150 260 260 260 560 560

Length m 2.400 3.150 3.285 3.285 4.000 4.000

Width m 0.950 1.270 1.270 1.270 1.600 1.600

Height m 1.650 1.865 1.885 1.865 2.040 2.040


Connecting Hoses


Weight kg 110 265 265 265 395 395

Clamping HeadSingle sheet piles not Z,

straight web, double ZAgriplex 22 t Agriplex 55 t Agriplex 85 t Agriplex 85 t Agriplex 120 t Agriplex 120 t

shaped sheet piles and H profiles72 kg 360 kg 430 kg 430 kg 750 kg 750 kg

Multiplex 2 x 42 t Multiplex 2 x 42 t Multiplex 2 x 42 t Multiplex 2 x 55 t Multiplex 2 x 55 tDouble sheet piles -

900 kg 900 kg 900 kg 1 300 kg 1 300 kg

Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 55 tCasings and most box piles -

590 kg 590 kg 590 kg 950 kg 950 kg



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HFV Vibrodrivers (High Frequency Vibrators with Variable Amplitude)

17HFV 23HFV 30HFV 34HFV 48HFV 60HFVS

Vibrator


Eccentric moment m.kg 0-17 0-23 0-27 0-34 0-48 0-54

Maximum frequency Hz/rpm 38/2 300 38/2 300 38/2 300 38/2 300 37/2 200 38/2 300Max. centrifugal force kN 1 000 1 360 1 596 2 010 2 640 3 190


Vibrating weight kg 2 880 3 610 3 770 5 000 5 700 6 360

Total weight kg 4 380 5 500 5 600 7 000 8 000 11 200

Max. amplitude mm 11 13 14.3 13.6 17 17

Cooler* standard option option standard standard option

Length m 1.965 2.200 2.200 2.320 2.350 2.280

Max.width m 0.910 0.860 0.860 0.860 1.120 1.410

Centre width m 0.380 0.340 0.340 0.380 0.530 0.840


Power Pack

Type 450 450 600 800 1 000 1 200


DIN6271 or ISO3046kW/hp 313/426 313/426 403/548 433/588 656/892 746/1 015

CAT CAT CAT CAT CAT CATEngine model

C11 ACERT C11 ACERT C15 ACERT C18 ACERT 3412C DITTA 3412C DITTA

Max. rotation speed r.p.m 2 300 2 300 2 300 2 100 2 100 2 100

Max. oil flow l/mn 510 510 600 820 960 1 170


Hydraulic oil capacity l 390 390 720 815 820 1 030

Fuel capacity l 870 870 925 1 100 1 100 1 650

Length m 4.225 4.225 4.680 5 000 5.000 5.100

Width m 1.600 1.600 1.840 2.080 2.040 2.240

Height m 2.210 2.210 2.340 2.415 2.275 2.230 (2.630)


Connecting Hoses


Weight kg 395 395 615 1 200 1 200 1 670

Clamping HeadSingle sheet piles not Z, Double Agriplex

straight web, double ZAgriplex 120 t Agriplex 170 t Agriplex 240 t Agriplex 240 t Agriplex 240 t

2x240 t

shaped sheet piles and H profiles750 kg 1 250 kg 2 150 kg 2 150 kg 2 150 kg

5 500 kg

Multiplex 2 x 55 t Multiplex 2 x 85 t Multiplex 2 x 120t Multiplex 2 x 120 t Multiplex 2 x 150 t Mul tiplex 2 x 150 tDouble sheet piles

1 300 kg 1 650 kg 2 200 kg 2 200 kg 3 100 kg 3 100 kg

Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 120 t Duplex 2 x 120 t Duplex 2 x 150 t Duplex 2 x 150 tCasings and most box piles

950 kg 1 250 kg 1 660 kg 1 660 kg 3 100 kg 3 100 kg


Traditional vibrator (standard frequency

with fixed amplitude)

Starting without large amplitude resonance non-controllable dangerous shaking zone

Driving with fixed amplitude with standard frequency (28 Hz, 1 700 rpm)

Stopping without large amplitude resonance non-controllable dangerous shaking zone

Frequency

timeAmplitude(mm)


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HF High Frequency VibrodriversHigh frequency vibration of PTC vibrators primarily reduces the friction between the

soil and the pile because this sort of machines vibrates at frequencies higher than30 Hz. Thus, high-frequency vibrators have been employed to avoid resonance

which may damage neighbouring structures. The vibration also allows easyextraction of the pile by pulling on the excavator arm.

HF Vibrodrivers (High Frequency Vibrators)

3HF5 7HF4 13HF3 15HF3 20HF3 23HF3A 30HF3A

Vibrator

Power of vibrator kW/hp 44/60 92/125 153/206 210/285 222/302 230/312 292/397

Eccentric moment m.kg 3 6.5 13.5 15 18 23 27

Maximum frequency Hz/rpm 38/2 300 38/2 300 38/2 300 38/2 300 38/2 300 38/2 300 38/2 300


Max. line pull capacity kN 120 120 300 300 300 400 400


Total weight kg 560 980 2 500 2 600 3 050 3 870 4 000

Max. amplitude mm 19.6 20 22.5 23 19 20 22.5

Cooler* - - - - - - -

Length m 0.616 0.865 1.745 1.745 1.745 2.200 2.200

Max.width m 0.485 0.590 0.700 0.700 0.765 0.765 0.765

Centre width m 0.290 0.330 0.340 0.340 0.415 0.330 0.330

Height without clamp m 1.025 1.075 1.510 1.510 1.647 2.030 2.030

Power Pack

Type 85 180 260 350 350 350 600


DIN6271 or ISO3046kW/hp 60/81 127/173 205/279 242/329 242/329 242/329 403/548

J.DEERE J.DEERE CAT CAT CAT CAT CATEngine model4045D 6068 TF275 C7 ACERT C9 ACERT C9 ACERT C9 ACERT C15 ACERT

Max. rotation speed r.p.m 2 500 2 500 2 300 2 300 2 300 2 300 2 300

Max. oil flow l/mn 85 180 280 380 380 380 600

Max. working pressure bar 385 385 385 385 385 385 385

Hydraulic oil capacity l 125 270 310 310 310 310 690

Fuel capacity l 150 260 560 560 560 560 1 080

Length m 2.400 3.150 4.000 4.000 4.000 4.000 4.680

Width m 0.950 1.270 1.600 1.600 1.600 1.600 1.800

Height m 1.650 1.865 2.040 2.040 2.040 2.040 2.390

Weight without fuel kg 1 500 3 200 4 000 4 200 4 200 4 200 7 000

Connecting Hoses

Standard length m 15 30 30 30 30 30 30

Weight kg 110 220 350 350 350 350 570

Clamping Head


straight web, double ZAgriplex 40 t Agriplex 40 t Agriplex 85 t Agriplex 120 t Agriplex 120 t Agriplex 170 t Agriplex 240 t

shaped sheet piles and H profiles220 kg 220 kg 430 kg 750 kg 750 kg 1 250 kg 2 150 kg

Multiplex 2x42 t Multiplex 2x55 t Multiplex 2x55 t Multiplex 2x85 t Multiplex 2x120 tDouble sheet piles - -

980 kg 1 300 kg 1 300 kg 1 650 kg 2 200 kg

Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 55 t Duplex 2 x 85 t Duplex 2 x 120 tCasings and most box piles - -

590 kg 950 kg 950 kg 1 250 kg 1 660 kg



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HV Standard Frequencywith Variable Amplitude VibrodriversWith the development of vibratory hammer, the market has required a more economical, inter-mediate size machine with the advantages of the variable amplitude, but working at the standard

frequency while obtaining the same results.

PTC has therefore, developed a new range of machines which is very competitive in price. This range

requires less powerful power packs than high frequency machines and offers the considerable advan-tage of the variable moment, namely: the variable amplitude.

The HV vibrodrivers have the following main features: standard frequency; the HV does not damage the hydraulic cylinders of the telescopic boom on

mobile cranes; the variable moment system which is integrated into the vibrator, allows

the starting up and stopping down without vibrations thanks to the con-

trol of the amplitude;

allows to work in immediate proximity of sensitive buildings, as well as inbuilt-up areas without damaging the environment;

with the Vibmaster (the PTC control and monitoring system) the level ofvibration transmitted to the environment can be kept under a fixed soil par-ticle velocity (5 mm/s for instance).

HV Vibrodrivers (Standard Frequency Vibrators with Variable Amplitude)

25HV 30HV 60HVW 65HVW 120HV 130HV

Vibrator


Eccentric moment m.kg 0-23.5 0-30 0-60 0.65 0-120 0-130

Maximum frequency Hz/rpm 27/1 620 28/1 680 28/1 680 27/1 620 23/1 380 23/1 380


Max. line pull capacity kN 400 320 600 600 1 200 1 200


Total weight kg 4 350 4 400 8 200 8 270 14 250 14 450

Max. amplitude mm 16.5 21 19 20 25.3 26.8

Cooler* option option option option Option Option

Length m 1.800 1.800 2.220 2.220 2.300 2.300

Max.width m 0.875 0.875 1.090 1.090 1.505 1.505

Centre width m 0.340 0.340 0.800 0.800 0.800 0.800


Power Pack

Type 260 350 600 700 800 1 000


DIN6271 or ISO3046kW/hp 205/279 242/329 403/548 433/588 571/776 656/892

CAT CAT CAT CAT CAT CATEngine model

C7 ACERT C9 ACERT C15 ACERT C15 ACERT C18 ACERT 3412C DITTA

Max. rotation speed r.p.m 2 300 2 300 2 300 2 300 2 100 2 100Max. oil flow l/mn 280 400 600 680 820 960



Fuel capacity l 560 560 1 080 1 080 1 100 1 100

Length m 4.000 4.000 4.680 4.680 5.000 5.000

Width m 1.600 1.600 1.800 1.800 2.080 2.040

Height m 2.040 2.040 2.340 2.340 2.415 2.275


Connecting Hoses


Weight kg 395 395 615 615 1 050 1 050

Clamping Head


straight web, double Z

Agriplex 85 t Agriplex 120 t Agriplex 240 t Agriplex 240 t Agriplex 240 t Agriplex 240 t

shaped sheet piles and H profiles 430 kg 750 kg 2 150 kg 2 150 kg 2 150 kg 2 150 kg

Mul tiplex 2 x 42 t Multiplex 2 x 55 t Multiplex 2 x 120t Multiplex 2 x 120 t Multiplex 2 x 150 t Mul tiplex 2 x 150 tDouble sheet piles

980 kg 1 300 kg 2 200 kg 2 200 kg 3 100 kg 3 100 kg

Quadriplex 4 x 120 t Quadriplex 4 x 120 t

Duplex 2 x 42 t Duplex 2 x 55 t Duplex 2 x 120 t Duplex 2 x 120 t 3 200 kg 3 200 kgCasings and most box piles

590 kg 950 kg 1 660 kg 1 660 kg Duplex 2 x 150 t Duplex 2 x 150 t

3 100 kg 3 100 kg



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HT Tandem or Ring VibrodriversTandem or ring vibrators consist of 2 standard Vibrodrivers assembled on a single frame ring. The ring frame allows the casing

to get through the whole unit. This equipment is designed to facilitate the driving of casings with an hydraulic hammer and thepouring of concrete, as well as extraction of the driven casings without changing machine.

HT Tandam or Ring Vibrodrivers

13HT 26HT 50HT

Vibrator

Eccentric moment m.kg 13 26 50

Maximum frequency r.p.m. 1 700 1 700 1 500

Max. centrifugal force kN 420 840 1 260

Max. line pull capacity kN 450 450 600

Vibrating weight kg 4 750 5 500 7 300

Total weight kg 6 000 6 500 9 200

Amplitude without casing mm 5.4 9.5 13.5

Max diameter casing mm 457 610 600

Casing weigth/amplitude t/mm 3.9/3 10.5/3.2 22/3.5

Power Pack

Type 260 350 600


DIN6271 or ISO304 kW/hp 205/279 242/329 403/548

CAT CAT CATEngine model

C7 ACERT C9 ACERT C15 ACERT

Rotation speed r.p.m. 2 300 2 300 2 300

Max. oil flow l/mn 280 370 600

Working pressure bar 385 385 385

Hydraulic oil capacity l 310 310 690

Fuel capacity l 560 560 1 080

Length m 4.000 4.000 4.680

Width m 1.600 1.600 1.800

Height m 2.040 2.040 2.390

Weight without fuel kg 4 000 4 200 7 000

Connecting Hoses

Standard length m 30 30 60

Weight kg 350 350 700Clamping System

Ring system force t 70 t 110 t 160 t


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Each model of the PHF can easily be mounted on the excavator stick, and be powered by the excavators

hydraulic (breaker hammer adaptation) and controlled by the excavator operator.

The PHF vibrators with their various sizes of hydraulic motor suit a wide range of excavator types. Very lightand compact, the PHF vibrators develop a high centrifugal force. They are equipped with a swivelling pinion for

easy adjustment of the pile.

The elastomer head for suspension and the use of high frequency eliminate all damaging vibrations to theexcavators. They allow a high downward thrust through the excavator arm. A clamp is available for sheet

pile pair and for piles up to 160 mm thick. It permits the driving to be carried out in immediate proximity of

existing walls.

Optional: a hydraulic distribution kit regulates opening and closing of the clamp. The start of vibration from a

single hydraulic line is controlled by the progressive distributor of the excavator.

PHF Mounted on Hydraulic ExcavatorsVibrodrivers (Standard Frequency & High Frequency)

PHF Vibrodrivers (Vibrators Mounted on Hydraulic Excavators)

1PHFC 3PHFC 7PHFC 10PHFC 13PHC 1PHF 3PHF 7PHF 10PHF 13PH

Vibrator

Eccentric moment m.kg 0.7 3 6.5 10 13 0.7 3 6.5 10 13

Maximum frequency Hz/rpm 50/3 000 45/2 700 38/2 300 35/2 100 28/1 680 50/3 000 38/2 300 38/2 300 35/2 100 28/1 680


Max. line pull/push capacity kN 25 60 120 120 120 60 140 120 120 120

Max. amplitude mm 6 13 21.5 22 21 6.5 19.5 20 22 28.5

Total weight without clamp kg 240 765 1 070 1 600 1 500 315 665 980 1 940 1 740

Length L m 0.480 1.040 1.040 1.280 1.280 0.485 0.615 0.800 0.940 0.940

Max.width m 0.430 0.480 0.610 0.630 0.660 0.460 0.485 0.590 0.620 0.620

Centre width m 0.370 0.380 0.380 0.380 0.380 0.285 0.290 0.330 0.330 0.330

Height without clamp: H m 0.450 0.705 1.000 0.865 0.865 0.800 1.025 1.300 1.410 1.410

Hydraulic power kW 8.5-1.7 40-60 105 105 105 8.5-17 40-60 105 105 105

Max. working pressure bar 350 350 350 350 350 350 350 350 350 350

Hydraulic flow range I/lmn 15-30 70-140 180-380 180-380 180-380 15-30 70-140 180-380 180-380 180-380

Clamping HeadAgriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex Agriplex

Single sheet piles20 t 22 t/40 t 40 t 55 t 55 t 22 t 22 t/40 t 40 t 55 t 55 t

PHFC TypeCompact Yoke

PHF TypeSlim Yoke


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ERKE Group, PTC Vibrodriver Catalogue

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Transcript of ERKE Group, PTC Vibrodriver Catalogue