EQUIPMENTS FOR FRESH-CUT PROCESSING...
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Transcript of EQUIPMENTS FOR FRESH-CUT PROCESSING...
EUROPEAN SHORTEUROPEAN SHORTEUROPEAN SHORT---COURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESH---CUT PRODUCECUT PRODUCECUT PRODUCE
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT CUT PROCESSING LINES PROCESSING LINES
Dr. AlessandroDr. Alessandro TurattiTurattiTurattiTuratti S.r.l.S.r.l.
Monday, March 12th, 2007BARI
TURATTI:TURATTI:Innovative Innovative
TailorTailor--MadeMade SolutionsSolutions
MissionMissionMission
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINESEQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Turatti Turatti GroupGroup
••Turatti s.r.l. Turatti s.r.l. Cavarzere (Venice) - Italy
••Turatti Turatti FranceFranceAllonnes - France
••Turatti North Turatti North EuropeEurope GmbHGmbH-Kleve – Germany-The Netherlands
••Turatti North America Turatti North America Inc.Inc.Yorba Linda (Los Angeles) - USA
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
•• LionLion FoodTechFoodTech s.r.l. s.r.l. Cavarzere (Venice) - Italy
ConfindustriaConfindustria AwardsAwards forforExcellenceExcellence
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TopicsTopics
PreliminaryPreliminary NotesNotesTrimmingTrimming and and foreignforeign bodiesbodies removalremovalWasherWasherTreatment/Treatment/InfusionInfusionDryerDryerDewateringDewateringCoolingCoolingMixingMixingFreshFresh--CutCut FruitFruit
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Area Area SeparationSeparation
LOW CARE(LOW RISK)
TRIMMING
HIGH CARE (HIGH-RISK)
CUTTING- WASHING – DEWATERING –PACKAGING
FINISHEDPRODUCTSHIPPING
RAWMATERIALARRIVAL
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Area Area SeparationSeparation
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Boot-washer
Area Area SeparationSeparation
Hand-washer
Ozonated hand-washer
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FlowFlow DiagramDiagram: : TrimmingTrimming
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PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
• Less operators• Manual/automatic
feeding• No visual selection
AutomaticAutomatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
AutomaticAutomatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
AutomaticAutomatic TrimmingTrimming
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ManualManual TrimmingTrimming
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ManualManual TrimmingTrimming
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WasteWaste removalremoval systemsystem
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EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““FieldField coredcored lettucelettuce””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““FieldField coredcored lettucelettuce””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““FieldField coredcored lettucelettuce””
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““FieldField coredcored lettucelettuce””
CourtesyCourtesy RaytecRaytec
OpticalOptical SorterSorter
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Metal Metal DetectorDetector
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PatentedPatented ““VV--ForceForce”” TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PatentedPatented ““VV--ForceForce”” TurattiTuratti
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ROOTS
Florida – Sugarcane
COTILEDONS
California
PatentedPatented ““VV--ForceForce”” TurattiTuratti
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ForeignForeign BodiesBodies OriginOrigin
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FieldField …………....………………..……………………7070/80%/80%PlantPlant…………………… ………………………………20/30%20/30%OthersOthers…………..…………..………………………………...10%.10%
SourceSource: : ReadyReady PacPac Produce (Brian Produce (Brian ZomorodiZomorodi) 2006) 2006
FlowFlow DiagramDiagram: Cutting: Cutting
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PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
Cutting and Cutting and slicingslicing
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CourtesyCourtesy UrschelUrschel
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
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Maxwell Chase Tomato TrayMaxwell Chase Tomato Tray
•• Alternative Alternative toto bladesblades((waterjetwaterjet, , ultrasonicultrasonic,,……))
•• FlexibleFlexible systemssystems
Cutting and Cutting and slicingslicing: : trendstrends
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Peeling: AbrasivePeeling: Abrasive
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Peeling: AbrasivePeeling: Abrasive
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Peeling: AbrasivePeeling: Abrasive
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FlowFlow DiagramDiagram: : WashingWashing
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PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGING/OTHERSPACKAGING/OTHERS
WashingWashing
••RemoveRemove ForeignForeign BodiesBodies••Reduce Reduce bacteriogicalbacteriogical
loadload••LowerLower temperature of temperature of
the the productproduct
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WashingWashing:: MeansMeans of of disinfectiondisinfection
••ChemicalChemical ((chlorinechlorine))••PhysicPhysic (U.V. light)(U.V. light)••MechanicalMechanical ((FiltersFilters))••CombinationCombination
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TodayToday’’s s challengechallenge
ReplacementReplacement of of ChlorineChlorine
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““CompactCompact”” WasherWasher
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ProductProduct
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““NiagaraNiagara”” CascadeCascade WasherWasher
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““NiagaraNiagara”” CascadeCascade WasherWasher
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““VeneziaVenezia”” BlowingBlowing WasherWasher
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““VeneziaVenezia”” BlowingBlowing WasherWasher
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BugsBugs removalremoval
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OthersOthers: : PipesPipes -- FlumesFlumes
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OthersOthers: : DrumDrum -- CratesCrates
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TreatmentTreatment//InfusionInfusion
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FlowFlow DiagramDiagram: : DryingDrying
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PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
AutomaticAutomatic SpinSpin DryersDryers
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““NextraNextra”” AutomaticAutomatic SpinSpin DryerDryer
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““JumboJumbo”” SpinSpin DryerDryer
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DewateringDewatering SystemSystem
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DewateringDewatering SystemSystem
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HybridHybrid DewateringDewateringSpinSpin DryerDryer
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CompactCompact Air Air DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CompactCompact Air Air DryerDryer
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AirAir DryerDryer
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““MistralMistral”” Air Air DryerDryer
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““MistralMistral”” Air Air DryerDryer
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Air Air DryerDryer VS VS SpinSpin DryerDryer
SpinSpin DryerDryer. . MechanicalMechanical DamagesDamages. . DiscontinuityDiscontinuity in the majority of the in the majority of the modelsmodels. . ReducedReduced RoomRoom
Air Air DryerDryer. Best . Best dryingdrying levellevel. . ““Fine Fine TuningTuning”” -- ExactExact. . ContinuousContinuous. . LargeLarge sizessizes
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CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
DevelopedDeveloped withwith Air LiquideAir Liquide
FlowFlow DiagramDiagram: : PackagingPackaging
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PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
ToTo the the packagingpackaging machinemachine
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CourtesyCourtesy IntraloxIntralox
ToTo the the packagingpackaging machinemachine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CourtesyCourtesy IntraloxIntralox
ToTo the the packagingpackaging machinemachine
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MixingMixing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
MixingMixing
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FreshFresh--CutCut FruitFruit: : anan overviewoverview
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : receivingreceiving
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : ““lowlow carecare””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : disinfectiondisinfection
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : ““high carehigh care””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: Cutting: Cutting
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: Treatment: Treatment
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : PackagingPackaging
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
•• HigherHigher standard standard sanitarysanitarydesigndesign
••More More automationautomation••ForeignForeign bodiesbodies removalremoval••Alternative Alternative toto ChlorineChlorine
••LongerLonger shelfshelf--lifelife••LessLess water water consumptionconsumption
TrendsTrends
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JoinJoin UnitedUnited FreshFresh !!
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
http://www.unitedfresh.org/http://www.unitedfresh.org/
ManyMany ThanksThanks ForFor YourYourAttentionAttention!!
AnyAny QuestionQuestion ??
Dr. AlessandroDr. Alessandro TurattiTuratti
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Turatti Turatti SrLSrLTuratti Turatti SrLSrLViale Regina Margherita 42Viale Regina Margherita 4230014 30014 CavarzereCavarzere (VE) (VE) -- ItalyItalyTel. +39 0426 310731Tel. +39 0426 310731Fax +39 0426 310500Fax +39 0426 310500EE--mail: [email protected]: [email protected]
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TurattiTuratti NorthNorth AmericaAmerica
24835 E. La Palma G24835 E. La Palma GCA 92887 USACA 92887 USAPhPh. (714) 345. (714) 345--60356035Fax (866) 632Fax (866) 632--20252025EE--mail: info@turattimail: [email protected]
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
