Enhanced rhamnolipid production by Pseudomonas aeruginosa USM-AR2 via...
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ORIGINAL ARTICLE
Enhanced rhamnolipid production by Pseudomonasaeruginosa USM-AR2 via fed-batch cultivation based onmaximum substrate uptake rateN.A. Md Noh, S. Mohd Salleh and A.R.M. Yahya
School of Biological Sciences, Universiti Sains Malaysia, Penang, Malaysia
Significance and Impact of the Study: This study highlights the significance of an effective fed-batchstrategy for rhamnolipid production in a submerged fermentation using a water-immiscible substrate,based on maximum substrate uptake rate. The impact of this strategy ensured that the substrate was sup-plied at the rate matching the maximum substrate utilization by the cells without excess feeding, leadingto increased rhamnolipid production, yield and productivity.
Keywords
diesel, fed-batch, maximum substrate uptake
rate, Pseudomonas aeruginosa, rhamnolipid.
Correspondence
Ahmad Ramli Mohd Yahya, School of Biologi-
cal Sciences, Universiti Sains Malaysia,
11800 Penang, Malaysia.
E-mail: [email protected]
2013/1901: received 18 September 2013,
revised 23 January 2014 and accepted 10
February 2014
doi:10.1111/lam.12236
Abstract
A fed-batch strategy was established based on the maximum substrate uptake
rate (MSUR) of Pseudomonas aeruginosa USM-AR2 grown in diesel to produce
rhamnolipid. This strategy matches the substrate feed rates with the substrate
demand based on the real-time measurements of dissolved oxygen (DO). The
MSUR was estimated by determining the time required for consumption of a
known amount of diesel. The MSUR trend paralleled the biomass profile of
Ps. aeruginosa USM-AR2, where the MSUR increased throughout the
exponential phase indicating active substrate utilization and then decreased
when cells entered stationary phase. Rhamnolipid yield on diesel was
enhanced from 0�047 (g/g) in batch to 0�110 (g/g) in pulse-pause fed-batch
and 0�123 (g/g) in MSUR fed-batch. Rhamnolipid yield on biomass was also
improved from 0�421 (g/g) in batch, 3�098 (g/g) in pulse-pause fed-batch to
3�471 (g/g) using MSUR-based strategy. Volumetric productivity increased
from 0�029 g l�1 h�1 in batch, 0�054 g l�1 h�1 in pulse-pause fed-batch to
0�076 g l�1 h�1 in MSUR fed-batch.
Introduction
Biosurfactants are produced by bacteria, yeasts and fungi
growing on different carbon substrates, especially in
hydrocarbon-rich medium (Ron and Rosenberg 2001;
Singh et al. 2006). They concentrate at the interface
between two immiscible phases, reducing the surface and
interfacial tensions which consequently increase the sur-
face areas of insoluble compounds. This leads to increased
solubility, bioavailability and subsequent biodegradation
(Muthusamy et al. 2008; Chrzanowski et al. 2012).
The most widely studied biosurfactants are rhamnoli-
pid produced by Pseudomonas aeruginosa strains (Singh
et al. 2006; Medina-Moreno et al. 2011). It was first
described in 1949 by Jarvis and Johnson, who showed
that rhamnolipid was secreted into the medium during
the stationary phase of growth upon nitrogen exhaustion
(Guerra-Santos et al. 1984; Abdel-Mawgoud et al. 2011).
Rhamnolipid offers special advantages compared with
other biosurfactants because of its potent emulsifying
activity, high surface activities and low critical micelle
concentration (Maier and Soberon-Cha’vez 2000; Raza
et al. 2007).
Economic obstacles for rhamnolipid production, such
as low productivity, expensive raw material and prohibi-
tively high costs for downstream processing, prevented
them from being applied in bulk applications. It is there-
fore prudent to increase the productivity. Fed-batch
cultivation is one of the most effective strategies for
achieving high productivity, achieved by maintaining low
Letters in Applied Microbiology © 2014 The Society for Applied Microbiology 1
Letters in Applied Microbiology ISSN 0266-8254
concentrations of substrate and growth rates by control-
ling feeding rates (Abdel-Mawgoud et al. 2011).
Traditionally, hydrocarbons have been the substrate of
choice to produce biosurfactants, as they are produced to
aid in oil metabolism. Although water-soluble carbon
sources, such as glycerol, glucose and molasses, can be
used to produce rhamnolipids, production is generally
much lower (Patel and Desai 1997; Maier and Soberon-
Cha’vez 2000; Muthusamy et al. 2008). In this work,
diesel was used as the main feed as it was proven to be
effective in rhamnolipid production by Ps. aeruginosa
USM-AR2 compared with glucose, glycerol, kerosene,
olive and corn oil. The production of rhamnolipid using
olive oil and corn oil was comparable. However, their
higher cost makes them less economically attractive, as
shown in Table 1 (Nurul Akma 2007; Nur Asshifa 2009).
Although diesel is not a renewable raw material and
does not assure sustainability, the production of rhamn-
olipid by Ps. aeruginosa USM-AR2 favours diesel com-
pared with other carbon sources tested. Consequently, it
was chosen as a model insoluble substrate in fed-batch
cultivation. Parallel work using waste cooking oil is cur-
rently carried out using the strategy established with
diesel. It is anticipated that the fed-batch protocol using
diesel can be a reference to other fed-batch works using
cheaper water-immiscible substrate.
It is thus necessary to develop an effective fed-batch
strategy, particularly due to the very low solubility of die-
sel. The proper development of a suitable feeding strategy
can lead to significant cost savings in terms of wasted
substrates and improved process kinetics. This work was
carried out to establish an effective feeding strategy based
on the maximum substrate uptake rate (MSUR) of
Ps. aeruginosa USM-AR2 on diesel to enhance rhamnoli-
pid production. The MSUR is a measurement of the max-
imum potential substrate-consuming ability of the cells,
expressed as a rate (Oh et al. 1998). The strategy depends
on the real-time measurements of substrate consumption
rate, estimated from the dissolved oxygen (DO) measure-
ments. The amount of time required for substrate deple-
tion, indicated by a marked rise in DO, is used to
estimate the MSUR of a microbial culture.
Fed-batch fermentations of other Ps. aeruginosa strains
producing rhamnolipid have been reported elsewhere.
Pseudomonas aeruginosa S2 cultivations recorded a
repeated pH-stat and constant feeding strategy using glu-
cose, which resulted in 6�06 and 3�04 g l�1 of rhamnoli-
pid, respectively (Chen et al. 2007). The resting cells of
Pseudomonas sp. DSM 2874 under nitrogen-limiting con-
ditions resulted in a rhamnolipid concentration of up to
45 g l�1 in a fed-batch process with rapeseed oil as the
carbon source (Trummler et al. 2003). Intermittent feed-
ing strategy applied by Lee et al. (2004) on Ps. aeruginosa
BYK-2 KCTC 18012P cultivation using fish oil resulted in
22�7 g l�1 of rhamnolipid. Although these cultivations
resulted in significant rhamnolipid production, the sub-
strates used are very expensive.
Nonetheless, the application of MSUR strategy in
rhamnolipid production using water-immiscible substrate
has been never reported, which highlights the novelty of
this work. A similar approach has been reported by Henes
and Sonnleitner (2007), albeit using soluble substrate
(glucose) and different organisms (E. coli, Saccharomyces
cerevisiae). It is important to note that the feedback
response time of DO towards soluble (e.g. glucose) and
insoluble (e.g. oil) substrates is different. The response
time of a soluble substrate is immediate compared with
an insoluble substrate, as bacterial cells need to emulsify
or break down the hydrocarbon chain before it can be
utilized. The rheology of the culture broth in this oil–water system is also different due to emulsification of oil
at different biosurfactant concentrations throughout the
fermentation. In addition, the oil dispersion and hence
homogeneity in the liquid medium varies with agitation.
The underlying principle of this strategy is to avoid
starvation and overfeeding by supplying the feed at the
maximum substrate utilization rates. It ensures a low sub-
strate concentration throughout the cultivation with a
sustained supply for microbial growth and rhamnolipid
production. Maintaining a low concentration is important
to prevent phase separation as diesel is water insoluble.
The use of rhamnolipid has been granted a patent for
facilitating crude oil distillation process (MY-147418-A)
(Nur Asshifa et al. 2012). Therefore, any bioprocessing
improvement in rhamnolipid production may assist the
process more effectively.
Results and discussion
During batch fermentation, rigorous growth took place in
4–24 h with little, if any, rhamnolipid production as
shown in Fig. 1. The highest growth was recorded at
9�5 g l�1 with the highest rhamnolipid concentration at
2�61 g l�1. The rate of rhamnolipid production was gen-
erally constant during the exponential (0–c. 30 h) and
Table 1 Cost of rhamnolipid production on different carbon sub-
strates in shake flask cultures
Carbon substrate Yield p/s (g/g) Cost impact ($)
Glucose 0�020 6�76Glycerol 0�045 2�62Olive oil 0�058 0�93Corn oil 0�048 0�75Diesel 0�054 0�16Kerosene 0�025 0�48
Letters in Applied Microbiology © 2014 The Society for Applied Microbiology2
Development of fed-batch strategy N.A. Md Noh et al.
stationary (c. 30–50 h) growth phases. The production of
rhamnolipid stabilizes during the decline of growth.
Fed-batch is an option to increase productivity as the
high proportion of down time in batch operation reduces
the overall process productivity. Inavailability of nutrients
other than carbon is known to promote the production
of rhamnolipid (Guerra-Santos et al. 1984; Abdel-Maw-
goud et al. 2011). Thus, the cultivation strategy is aimed
at inducing rhamnolipid biosynthesis by feeding only
carbon source while limiting nitrogen.
Fed-batch cultivation was initiated by conducting a
pulse-pause feeding technique, using DO as an indicator
for substrate exhaustion, as oxygen was needed by the
cells to metabolize carbon source (Giridhar and Srivastava
2000). This step is crucial to establish a proper fed-batch
strategy based on MSUR. The aim was to feed the
growth-limiting substrate (diesel) at almost the same rate
as substrate utilization by the cells. Diesel was fed during
cultivation as prompted by any DO rise. Shortly after
feeding, DO would decrease as oxygen was consumed in
aerobic carbon metabolism.
During the test phase, agitation was reduced from 500
to 400 rpm to increase DO sensitivity to oxygen uptake
by the culture. At 500 rpm cultivation, DO values were
typically high (80–85% saturation). The agitation was
changed back to 500 rpm after the test phase. The feed
rate was then set to the latest calculated MSUR value. A
new feeding rate was used after each test phase to meet
the change in substrate requirement at different phases of
growth, which typically reflected the change in cell popu-
lation.
The DO profile of pulse-pause fed-batch for MSUR
determination is shown in Fig. 2. From 24 h onwards, DO
values fluctuated within the range of 70–98% throughout
the cultivation. The oxygen uptake rate (OUR) varied dur-
ing fermentation, with the highest OUR occurring during
the exponential phase at 3�53 mmol l�1 h�1. The highest
specific OUR (qO2) was 0�59 mmol g�1 h�1 (data not
shown). This value is low compared with the typical respi-
ration rates in other bacterial cultures where the qO2 values
range from 2 to 12 mmol g�1 h�1 (Shuler and Kargi
2002). Other strains of Ps. aeruginosa were also reported to
prefer microaerobic condition for growth and metabolite
formation, especially when grown in hydrocarbons (Chay-
abutra and Ju 2000; Sabra et al. 2002).
As depicted in Fig. 3, most of the rhamnolipid was
produced after growth had ceased, and increased through-
out the stationary phase, reaching the maximum produc-
tion of 18�9 g l�1. A subsequent fed-batch fermentation
was conducted using the estimated MSUR values from
the previous pulse-pause run. Agitation was fixed at
500 rpm throughout the cultivation without performing
test phases. Given the finite minimum flow rate, it was
not possible to feed diesel continuously without causing
excess feeding. Unlike soluble substrates, excess immisci-
ble substrate will be floating on the culture broth if fed
faster than its consumption rate, which can interrupt
mass transfer. Instead, diesel was fed intermittently.
Substrate feed rates was plotted with growth and
rhamnolipid production in Fig. 4. Diesel uptake rate
increased as the cells entered exponential phase. The rate
decreased as the cells entered stationary phase. The high-
est uptake rate was 5�6 ml h�1 at 54 h during the expo-
nential phase. Throughout the stationary phase, which
started at 72 h, the substrate uptake rate decreased to 3�6,1�8 ml h�1 and finally reached a plateau at 0�4 ml h�1.
The highest growth at 15�9 g l�1 was achieved after 60 h
of cultivation. This is quicker compared with previous
runs, assumed to be due to the higher oxygen transfer at
0·0
1·0
2·0
3·0
4·0
5·0
6·0
7·0
8·0
9·0
10·0
0 12 24 36 48 60 72 84 96Cel
l dry
wei
ght,
Rha
mno
lipid
con
c. (
g l–
1 )
Time (h)
Figure 1 Growth ( ) and rhamnolipid ( ) production in a batch cul-
ture of Pseudomonas aeruginosa USM-AR2.
40
50
60
70
80
90
100
110
0 24 48 72 96 120
144
168
192
216
240
264
288
312
336
360
Dis
solv
ed o
xyge
n sa
tura
tion
(%)
Time (h)
Figure 2 Dissolved oxygen and feeding profile in Pseudomonas aeru-
ginosa USM-AR2 pulse-pause fed-batch cultivation. *Arrows indicate
feeding at test phases.
Letters in Applied Microbiology © 2014 The Society for Applied Microbiology 3
N.A. Md Noh et al. Development of fed-batch strategy
higher agitation without interruption of the test phases.
Rhamnolipid concentration also reached the highest at
23�6 g l�1 in a shorter time than the previous run
(Fig. 4).
The trend in the MSUR paralleled the growth profile of
Ps. aeruginosa USM-AR2, where active growth coincided
with high substrate utilization during the early cultiva-
tion. Similarly, MSUR declined as growth entered station-
ary phase indicating other substrate limitation, believed to
be nitrogen. This has been verified based on runs using a
mixed substrate feeding with diesel and yeast extract. In
this case, growth was enhanced further, reaching 28 g l�1.
However, rhamnolipid production did not improve
significantly (data not shown).
In the fed-batch rhamnolipid profiles, a sharp increase
in production was observed when growth entered the
stationary phase. Many postulated this was due to nitro-
gen limitation (Maier and Soberon-Cha’vez 2000; Raza
et al. 2007). Therefore, Kjeldahl analysis was performed
to detect the nitrogen content (from yeast extract) in the
culture broth. Figures 3 and 4 show that nitrogen was
consumed rapidly within 48 h and remained minimal
throughout the cultivation. Contrary to popular postu-
lates, rhamnolipid production did not necessarily start
upon nitrogen exhaustion. Although nitrogen limitation
may contribute to rhamnolipid production, it cannot
explain the sudden sharp increase in rhamnolipid. Conse-
quently, further experiments were conducted to investi-
gate this observation.
Rhamnolipid emulsifies hydrocarbon and stabilizes oil-
in-water emulsions (Chrzanowski et al. 2012). The inter-
facial activity of rhamnolipid was assessed by determining
0
0·1
0·2
0·3
0·4
0·5
0·6
0·7
0·8
0·9
0
2
4
6
8
10
12
14
16
18
20
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Nitr
ogen
con
tent
(g
l–1 )
CD
W, R
ham
nolip
id c
onc.
(g
l–1 )
Time (h)
Figure 3 Growth ( ), rhamnolipid ( )
production and leftover nitrogen ( ) in pulse-
pause fed-batch culture.
0
0·2
0·4
0·6
0·8
1
1·2
0
2
4
6
8
10
12
14
16
18
20
22
24
26
Nitr
ogen
con
tent
(g
l–1 )
CD
W, R
ham
nolip
id c
onc.
(g
l–1 )
Die
sel f
eed
rate
s (m
l h–1
)
Time (h)
0 24 48 72 96 120 144 168 192 216 240 264 288 312
Figure 4 Growth ( ), rhamnolipid ( )
production, leftover nitrogen ( ) and diesel
feed rates ( ) in maximum substrate uptake
rate (MSUR)-based fed-batch culture. A few
points were added to nitrogen content data
in Figs 3 and 4, and the unit was changed
from % to g l�1 as suggested by reviewer.
The trend of the graph was the same as
before. The chart type for diesel feed rate in
Fig. 4 was changed for more accurate
feeding profile.
Letters in Applied Microbiology © 2014 The Society for Applied Microbiology4
Development of fed-batch strategy N.A. Md Noh et al.
its emulsification index on diesel, the limiting substrate in
this fermentation system. Diesel emulsification at different
rhamnolipid concentrations is shown in Table 2. It is
obvious that the uptake of diesel is correlated with its
emulsification by rhamnolipid. At concentrations lower
than 2�5 g l�1, no activity was observed. However,
beyond this, emulsifying activity increased with increasing
rhamnolipid concentration.
The emulsification result reflected the rhamnolipid pro-
duction profile in Figs 3 and 4, where a sharp increase in
rhamnolipid occurred when rhamnolipid concentration
reached c. 4–5 g l�1. Similarly, a significant increase in
emulsification index was also observed when rhamnolipid
concentration reached 5�0 g l�1. This suggests that emul-
sification has to occur before diesel becomes available to
the cells, indicated by the sudden increase in rhamnolipid
production. Better emulsification facilitates diesel uptake
by the cells, thereby resulting in more rhamnolipid secre-
tion. Diesel uptake during early cultivation was much
slower as rhamnolipid was insufficient for adequate diesel
emulsification.
Pertinent values of Ps. aeruginosa USM-AR2 fermenta-
tion runs are summarized in Table 3. The product yield
on biomass was calculated as the ratio of rhamnolipid
concentration to the corresponding biomass, not by the
highest biomass obtained. The table shows that the volu-
metric and specific productivity were enhanced from
batch to fed-batch cultivation using MSUR-based strategy.
The higher productivity in MSUR compared with the
batch culture was expected and in agreement with the
fed-batch principle. Moreover, rhamnolipid yield on die-
sel was enhanced from 0�047 (g/g) in batch to 0�110 (g/g)
in pulse-pause fed-batch and 0�123 (g/g) in MSUR fed-
batch. Rhamnolipid yield on biomass was also improved
from 0�421 (g/g) in batch to 3�098 (g/g) in pulse-pause
fed-batch and finally 3�471 (g/g) via feeding at the MSUR.
This depicted higher substrate utilization rates by the cells
and an effective strategy in improving rhamnolipid
vproduction by Ps. aeruginosa USM-AR2.
Overall, growth, rhamnolipid production, yield and
productivity have improved from batch to fed-batch culti-
vation based on the MSUR of Ps. aeruginosa USM-AR2
on diesel. However, conducting a pulse-pause feeding
strategy was a crucial step before establishing a proper
MSUR-based fed-batch.
Materials and methods
A wild-type strain, Ps. aeruginosa USM-AR2, was isolated
and identified as a hydrocarbon-utilizing and rhamnoli-
pid-producing bacterium (Nur Asshifa 2009; Nur Asshifa
et al. 2012). A stirred-tank bioreactor was retrofitted with
a foam collector on its gas outlet. Foam, containing bio-
surfactants, was allowed to flow out of the bioreactor
from the air outlet and left to collapse into liquid in a
separate vessel, and pumped back into the fermentation
vessel (Salwa et al. 2010). The modified bioreactor was
able to address the foaming problem without the addition
of any antifoam agent. Typically, foam production in
Ps. aeruginosa USM-AR2 culture is extremely quick and
severe, making antifoam addition ineffective (Nur Asshifa
2009; Salwa et al. 2010).
Production of biomass and rhamnolipid in bioreactor
Experiments were performed in a 3�0-l bioreactor (BioFlo115, New Brunswick, Hamburg, Germany) with 1�5 l
working volume at 27°C, 500 rpm agitation, aerated at an
air flow rate of 0�5 vvm and a medium initial pH of 5.
The pH was left uncontrolled. A production medium was
used to cultivate Ps. aeruginosa USM-AR2 containing the
ingredients as follows per litre (Nur Asshifa 2009): 0�6%
Table 2 Emulsification index of diesel at different rhamnolipid
concentrations
Rhamnolipid conc. (g l�1) E24 (%)
Control 0
0�1 0
0�2 0
0�5 0
2�5 0
5�0 57�57�5 62�5
10�0 72�514�0 97�5
Table 3 Summary of biomass and rhamnolipid production by Pseudomonas aeruginosa USM-AR2 fermentation at different cultivations
Cultivation
Maximum
biomass (g l�1)
Biomass at
highest
RL (g l�1)
Highest
RL (g l�1)
Volumetric
productivity
(g l�1 h�1)
Specific
productivity (h�1)
Yield (p/s)
(g/g)
Max. yield (p/x)
(g/g)
Batch 9�5 6�2 2�61 0�029 0�0047 0�047 0�421Pulse-pause fed-batch
(to determine MSUR)
9�5 6�1 18�9 0�054 0�0089 0�110 3�098
MSUR-based fed-batch 15�9 6�8 23�6 0�076 0�0116 0�123 3�471
Letters in Applied Microbiology © 2014 The Society for Applied Microbiology 5
N.A. Md Noh et al. Development of fed-batch strategy
(w/v) yeast extract, 0�05% (w/v) MgSO4, 0�05% (v/v)
Tween� 80, 20 ml initial diesel. Diesel served as the sole
carbon source and the feed substrate, while Tween� 80
was added to increase diesel solubility in water and conse-
quently assist in the diesel uptake by Ps. aeruginosa USM-
AR2. Seed culture was prepared in nutrient broth before
inoculation into the production medium. A 2% (v/v) cell
suspension of a 24-h culture (OD540 = 2) was used as the
inoculum.
Different cultivations were performed, and results were
compared between batch, pulse-pause fed-batch for
MSUR determination and MSUR-based feeding strategy.
During the course of the fermentation, samples of the
culture broth were periodically collected and analysed for
biomass growth and rhamnolipid production.
Biomass quantification
Cells were harvested by centrifugation at 10 000 g for
5 min (Eppendorf Centrifuge 5424; Eppendorf AG, Ham-
burg, Germany), treated with acetone to remove the
adhering hydrocarbon (diesel) and washed twice with dis-
tilled water to remove traces of nutrients. The cell pellet
was suspended in 3 ml distilled water, and the biomass,
expressed in dry weight (g l�1), was obtained by compari-
son with a calibration curve. Bacterial growth was moni-
tored by OD540 with a spectrophotometer (Genesys 20,
Model 4001-04; Thermo Scientific, Waltham, MA, USA).
Rhamnolipid quantification: orcinol assay
Rhamnolipid was quantified indirectly, using rhamnose as
a reference (Jeong et al. 2004). To 0�3 ml of each sample,
2�7 ml of a solution containing 0�19% orcinol (in 53%
H2SO4) was added. After heating for 45 min at 70°C, themixtures were cooled at room temperature and the OD421
was measured using a spectrophotometer. The rhamnoli-
pid concentrations were calculated from a standard curve
prepared with L-rhamnose and expressed as rhamnolipid
equivalent (RE).
Nitrogen determination by Kjeldahl analysis
Nitrogen content in the broth was determined by the
Kjeldahl method and estimated by the equation below:
%N ¼ ðVstd acid � VblankÞ � Nacid � 1�4007Msample
N = normality.
Vblank = volume in millilitres of standard acid needed
to titrate a reagent blank.
The minimum detection limit is 0�01 g l�1.
Maximum substrate uptake rate determination
The principle of MSUR is that the oxygen uptake by
micro-organism is dependent on the conversion of car-
bon. The MSUR determination was initiated at the
instance of complete diesel depletion detected by a rapid
increase in DO concentration. At that instant, a known
amount of diesel was fed into the culture. This caused
DO to decrease and remained at a low value for a certain
period as carbon metabolism ensued. DO eventually rise
again upon complete depletion of diesel. This whole step
is called the ‘test phase’. The MSUR was calculated using
the equation below (Oh et al. 1998):
MSURml
h
� �¼ S
t2 � t1
where
t1 = time at which a known amount of carbon sub-
strate is fed, following the first rise in DO (h).
t2 = time at which the second rise in DO occurs (h).
S = amount of substrate fed (diesel) (ml).
The test phase was performed whenever deemed neces-
sary during the course of the fermentation to give an
accurate assessment of MSUR at different stages of the
cultivation. During the test phase, DO observation and
feeding were done manually and the data were recorded
and compared. The smallest tubing gave a minimum flow
rate of 0�067 ml s�1.
Acknowledgements
The authors are grateful to Universiti Sains Malaysia
(USM) for supporting this research through USM APEX
Research Grant (1002/PBIOLOGI/910308) and USM
Incentive Grant (1001/PBIOLOGI/821090).
Conflict of interest
No conflict of interest declared.
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