ENG_PUMA TT 1500-1800.pdf

Multi-Axis Turning Center

02

Systemized completion of twin turrets and twin spindles,

PUMA TT1500/1800 series are another solution to get high productivity,

and handle small-sized & complex parts for mass production at small lot.

03

Multi-axis Turning Center Combines Y-axis Function, Two Spindles and Upper & Lower Turret in a Compact Machine

04

Left & Right Spindle Power-Torque Diagram

•Spindle motor power : 15kW(20.1Hp)(Built-in)•Max. Spindle speed : 6000 r/min

•Spindle motor power : 22kW(29.5Hp)(Built-in)•Max. Spindle speed : 5000 r/min

30(40.2)25(33.5)20(26.8)

15(20.1)S2 30min

S2 30min22kW(29.5Hp)18.5kW(24.8Hp)

S1 Cont.15kW(20.1Hp)

15kW(20.1Hp) S2 30min

S1 Cont.11kW(14.8Hp)

11kW(14.8Hp)

S1 Cont.

S2 30min

S1 Cont.

S3 40%

10(13.4)

OUT

PUT

:kW

(Hp)

SPINDLE SPEED (r/min) SPINDLE SPEED (r/min)

5(6.7)

1(1.3)

30(40.2)25(33.5)20(26.8)

15(20.1)

10(13.4)

OUT

PUT

:kW

(Hp)

5(6.7)

1(1.3)50 40 100 1000 2000 5000100 500 1000 2000

1060 1600

134(98.9) N

∙m

206(152.0) N

∙m

156(115.1) N

∙m

140(103.3) N∙m104(76.8) N

∙m

87(64.2) N∙m

98(72.3) N

∙m

57(42.1) N

∙m

42(31.0) N

∙m

2500 45001400910688750 1100

6000

15kW(20.1Hp)

11kW(14.8Hp)

PUMA TT1500MS/SY PUMA TT1800MS/SY

Main Spindle

Left & Right spindle have the same capacity

TT1500MS/SY•6 inch Chuck•Bar working dia.51mm (2.0inch)

TT1800MS/SY•8 inch Chuck•Bar working dia. 65mm (2.6inch)

Hydraulic C-axis BrakeForced Oil Lubrication on C-axis Brake to improve C-axis contouring control without stick Slip

Oil Cooling Unit for SpindlesBoth left and right spindles are integral motor type. Each motor is surrounded by an oil jacket cooling system to minimize thermal displacement and ensure consistency through a wide range of cutting conditions.

Lubrication Oil Groove

Left and right same size spindle motor assemblies are designed for high precision whether performing low speed high power cutting or fine finishing at high speeds.

C1, C2-axis index

360 ̊(in 0.001° increment)

Motor (30 min)

15 kW (20.1 Hp)

Max. spindle speed

6000 r/min

PUMA TT1500 series

Motor (30 min)

22 kW (29.5 Hp)

Max. spindle speed

5000 r/min

PUMA TT 1800 series

Right Spindle

Left Spindle

05

Rapid Traverse

Z1,2-axis 40 m/min (1574.8 ipm)

A-axis 40 m/min (1574.8 ipm)

X1,2-axis 20 m/min (787.4 ipm)

Each axis is powered by a maintenance free digital AC servo motor. These high torque drive motors are connected to the ball screws without intermediate gears for quiet and responsive slide movement with virtually no backlash.

Especially high precision linear guides (Z1, Z2 and A-axis) with equivalent rigidity to box way guide system are used to ensure smooth slide movement.

Accurate & Reliable Box Guide Ways (X1, X2, Y-axis)

No. of tool station (Upper+Lower turret)

24 stations (12+12)

Index time (1-station swivel)

0.15 s

Turret

10(13.4)

6(8.0)

4(5.4)

2(2.7)

1(1.3)

0.1(0.1)20 100 250 500 1000 2000 3500 5000

750 1115 2500 4000

5.5KW(7.4Hp) S3 25%

1.1KW(1.5Hp) S1

OUT

PUT

:kW

(Hp)

SPINDLE SPEED (r/min)

47(34.7) N

∙m

14(10.3) N

∙m

•Max. speed : 5000 r/min (5.5 kW(7.4Hp))

Rotary tool spindle power-torque diagram

Total of 24 tool stations upper and lower turret(BMT55P) make it possible to complete complicated parts requiring many tools in just one set-up. Reliable servo driven turrets reduce the total cycle time required to machine parts.

Both 12 station turrets providing upto 48 tool positions by using Double tool holders and 15° tool indexing

06

Multi-Axis Flexibility

245.6(9.7)6(0.2)

46.5

(1.8

)

50(2

.0)

50(2

.0)

6(0.2)

72.4(2.9)

159(6.3)

165(6.5) 85(3.3)

Spindle center

Double productivity and shorten cycle time are achieved by machining strategy and structuralstability through various operations, balance cutting of upper & lower system,independent operation of left & right system

Y-axis travel

100 mm (±50mm)(3.9 inch (±2.0 inch))

Y-axis rapid

7.5 m/min (295.3 ipm)

Y-axis Travels

Y-axis Function

On-center face groove

Y-axis

X-axis

Poly-side machine

Y-axis

X-axis

Off-center side groove

Y-axis

X-axis

Y&X-axis circularinterpolation

X1+Y-axis

The addition of a Y-axis to the upper turret allows parts requiring complex machining to be completed in just one set-up.Synchronous interpolation of X1-axis and Ys-axis in a double way structure creates the Y-axis function.

07

A : Max. turning dia. 230 mm (9.1 inch)

B : Max. turning length 120 (230) mm (4.7 (9.1) inch)

C : Max. bar working dia. 51 (65) mm (2.0 (2.6) inch)

TravelX1-axis (Upper turret)

165 mm (6.5 inch)

Z1-axis (Upper turret)

470 (700) mm(18.5 (27.6) inch)

X2-axis (Lower turret)

190 mm (7.5 inch)

Z2-axis (Lower turret)

490 (720) mm (19.3 (28.3) inch)

A-axis

540 (770) mm (21.3 (30.3) inch)

( ) : TT1800 series

Systemized Compact Structure

Height

Length Width

Unit : mm (inch)

Model Length Width Height

TT1500SY 3500(137.8) 2070(81.5) 2080(81.9)

TT1800SY 3905(153.7) 2070(81.5) 2080(81.9)

Integration of multi-function capability and high performance of same size spindles, combined with twin upper and lower turrets yields high productivity.

8-axis controlled machine establishes multi-axis functional performance with simultaneous control of Left & Right carriage.

Working Range

Machine Construction

Accuracy and time saving by virtue of single set-up completion Unmanned operation by automation support. Simple to complex processing by multitasking capability

Y-axis function is available on TT 1500/1800SY

08

High Precision

Roundness Roughness

Stable base for supporting high-speed, high-precision machining.

Torque tube of triangular frame

Torque tube type frame can resist eccentric loadings with its minimum weight. A 45° inclined wall is inserted into triangular frame under the centre of the frame, to endure high stress due to X direction forces. Especially, triangular frame considered as an easy way.

FEM (Finite Element Method)

Optimal & Robust design to support each moving parts in any conditions

Robust Design

0.45 μm 0.16 μm (Ra)

Machining capacity • Accuracy• Material : Brass• Cutting Feed : 0.05mm/rev• Workpiece dia. : 59mm• Cutting Speed : 350m/min• Tool : Diamond (Nose R0.1)

This is actual cutting result. It might be not available under certain circumstances

2.5

0.0

-2.5

1µm270˚

90˚

0˚180˚

2.5

0.0

-2.5

1µm270˚

90˚

0˚180˚

09

Eco-friendly Design

Collection of Waste Lubrication OilLess waste lubrication oil extends the life time of the coolant water and cut down the grime and offensive smell of the machine inside.

No Coolant LeakageRigorously designed, manufactured and tested machine covers do not permit coolant leakage in any condition. The factory always keeps our environment clean.

Oil SkimmerAnother suggestion to prolong the life time of the coolant water. A belt-driven type oil skimmer picks up and removes waste oil from the coolant tank that is easily drained.

Ergonomic DesignCarefully tailored ergonomic operating environment.

Perfect integration to care environment of human and earth

Safety & Operability

Safety window on front doorViewing window is designed and was tested under heavy condition to protect operator against possible dangers during real cutting thanks to its shock absorbing laminated glass and double panel construction. The window without grating also provides a clear view of the machine inside.

Resin

Polycarbonate(exterior)

Tempered glass(interior)

Door interlock

Lubrication tank

High maintainability

Pressure control for spindle(Left & Right)

Separate coolant tank

Just155mm

0~90˚Swivel type operator panelOperator oriented designwith 90° swivel

10

Easy Operating System

Easy operating system has designed operation the many different machine in our products. We has supplied ease operation and high reliability with user-friendly interface to customer production lines.

In preparation for machining, simple instructions on a selected screen allow to measure the setting error of workpiece and tool offset value for automated adjustment.

Guide for machining preparation

Standard Features• High compact CNC is realized through LCD display with integrated CNC and a flash memory card interface is standard features.• Provides many support functions for set-ups, such as tool measurement, workpiece measurement at the original point,

and workpiece measurement inside the machine.• Uses one display screen to perform all operations including programming, checking by animation, and real machining.• User-Friendly Operation : Soft key Selection of Comprehensive Cycle Library

11

One single screen provides handy operation guidance forprogramming through machine operation.

One single screen provides convenient operation & parameter setting for high speed and high precision machining instructions.

• For machining center, turning center and compound machine with milling and turning.

• Solid modeling provides high speed animation. (TFT-LCD Color Only)

• Icon menu soft-keys provide convenient programming for sophisticated milling and turning.

• Measurement cycles provide automatic offset measurement of workpiece (Available for machining center and for compound machine).

• Registration of parameter sets for high speed machining and/or for high precision machining with machine configurations.

• Instruction of precision level for desired machining selects appropriate parameters automatically.

• Precision level can be instructed through NC program.

Easy operation system Machining condition selecting function

Tool Monitoring System

Tool load monitoring system Tool management function

Tool Monitoring System protects the machine and tools from damage caused by tool wear or breakage.

This system monitors the tool status during machining operations by dectecting the load of each axis and spindle.

Main window of Doosan tool monitoring system.

This screen shows a tool and its number,

load meter of each axis and spindle limit load.

This functions consisted of tool pre-check function,

substitutive tool selection with tool life management and

different tool & tool number command function.

12

Parts Catcher & BoxParts catcher with parts box is available for unattended operation with a bar feeder. This system can handle the finished parts and also bar remnant from left spindle. A separate part conveyor is also available for more advanced applications.

A type

Parts Unloader & ConveyorParts unloader system built inside the machine can receive the finished parts from Right spindle. Automated operation is optimized when the system is coupled with a bar feeder system.

Max. work diameter : ø51 (ø65) mm (ø2.0 (ø2.6) inch)

Max. work length : 100 (150) mm (ø3.9 (ø5.9) inch)

Max. work weight : 3 kg (6.6 lb) ( ) : TT1800 series

Collet chuck

Coolant blower

Auto tool pre-setter

Work ejector (Opt. with TSC)

Manual tool pre-setter(Rennishaw)

Oil mist collector

Optional Equipments

B type

DOUBLE OD TOOL HOLDER(BOTH SIDE)

LOWER TURRETBMT 55P

TURNING TOOL

OD, FACE, CUT-OFF

ID HOLDER

OD/ID HOLDER

ROTARY TOOL

PLUG

OD TOOL( 20)

BORING BAR SLEEVES ø10-H32ø16-H32ø25-H32

ø20-H32ø25-H32

(ø3 ~ ø16)

ø12-H32ø20-H32

BORING BAR

U-DRILLU-DRILL SLEEVES

DRILL

HOLDER COVERFOR U-DRILL

DRILL SOCKETMT NO.1MT NO.2MT NO.3

STRAIGHT MILLING HEADFOR SIDE CUTTING

COLLET(ER25)COLLET ADAPTER

ANGULAR MILLING HEADFOR FACE CUTTING

DUMMY PLUG

MILLING ARBOR ADAPTER

WELDON ADAPTER(ID16)

SINGLE OD TOOL HOLDER

FACE TOOL HOLDER

CUT-OFF TOOL HOLDER

SINGLE ID TOOL HOLDER

TRIPLE ID TOOL HOLDERLIVE CENTER

(MT#3)

DOUBLE OD TOOL HOLDER

ø10 x H25ø12 x H25 ø16 x H25

ø20 x H25

OD/ID TOOL HOLDER

UPPER TURRETBMT 55P

BORING BAR SLEEVES

ø10 x H25ø12 x H25 ø16 x H25

ø20 x H25

BORING BAR SLEEVES

OD TOOL( 20)

OD TOOL( 20)

CUTTING TOOL( 20)

13

Tooling System (Upper & Lower turret)

Note) Above tooling system is our recommendation. Depending on export condition, the standard tooling packed with the machine can be different.

unit : mm (inch)

14

750(29.5)(Distance between spindle nose)

470(18.5)(Z1-axis stroke)





205(8.1)

210(8.3)

91(3.6)

185(7.3) 75(3.0)55(2.2)

490(19.3)(Z2-axis stroke)75(3.0)490(19.3)(Z2-axis stroke)


29(1.1) 91(3.6) 29(1.1)

91(3.6) 29(1.1)

91(3.6) 29(1.1)

91(3.6) 29(1.1)

540(21.3)(B-axis stroke)

Single OD Tool holder Double OD Tool holder

ID Tool holder Angular milling head

Straight milling head Y-axis travels

Straight milling head Angular milling head

75(3.0) 75(3.0)

160(6.3)

80(3.1)

80(3.1)80(3.1)100(3.9)

60(2.4) 60(2.4)

60(2.4)



Spindle center Spindle center251.6(9.9)

245.6(9.7)6(0.2)

6(0.2)

22(0.9) 165(6.5)

165(6.5) 85(3.3)

78.4(3.1)72.4(2.9)

159(6.3)6(0.2)


470(18.5)(Z1-axis stroke) 140(5.5)140(5.5)

80(3.1) 80(3.1) 120(4.7)

40(1.6) 160(6.3)

75(3.0)130(5.1)

165(

6.5)

(X1-

axis

stro

ke)

165(

6.5)

(X1-

axis

stro

ke)

165(

6.5)

(X1-

axis

stro

ke)

165(

6.5)

(X1-

axis

stro

ke)

165(

6.5)

(X1-

axis

stro

ke)

22(0

.9)

6(0.

2)

6(0.

2)

159(

6.3)

85(3

.3)

85(3

.3)

184(

7.2)

190(

7.5)

(X2-

axis

stro

ke)

103(

4.1)

141(

5.6)

166(

6.5)

24

(0.9

)

166(

6.5)

24

(0.9

)

190(

7.5)

(X2-

axis

stro

ke)

190(

7.5)

(X2-

axis

stro

ke)

21(0

.8)

169(

6.7)

190(

7.5)

(X2-

axis

stro

ke)

190(

7.5)

(X2-

axis

stro

ke)

22(0

.9)

50(2

.0)

46.5

(1.8

)

50(2

.0)

50(2

.0)

46.5

(1.8

)

50(2

.0)

24(0

.9)

ø17

5(6.

9)

141(

5.6)

24(0

.9)

ø17

5(6.

9)

ø17

5(6.

9)

ø17

5(6.

9)

ø17

5(6.

9)

max.ø16(0.6)

100(

3.9)

144(

5.7)

21(0

.8)

max.120(4.7)max.120(4.7)

max.90(3.5)

max

.68(

2.7)


490(19.3)(Z2-axis stroke)120(4.7) 140(5.5)

PUMA TT 1500 MS/SY

Working Range

unit : mm (inch)

15

Single OD Tool holder Double OD Tool holder

ID Tool holder Angular milling head

Straight milling head Y-axis travels


700(27.6)(Z1-axis stroke) 700(27.6)(Z1-axis stroke)







140(5.5) 140(5.5)

205(8.1)

120(4.7)80(3.1)80(3.1)

210(8.3)

103(4.1) 39(1.5)

103(4.1) 39(1.5)

103(4.1) 39(1.5)

103(4.1) 39(1.5)

75(3.0)

770(30.3)(B-axis stroke)


720(28.3)(Z2-axis stroke) 720(28.3)(Z2-axis stroke)

720(28.3)(Z2-axis stroke) 140(5.5)120(4.7)

165(

6.5)

(X1-

axis

stro

ke)

190(

7.5)

(X2-

axis

stro

ke)

190(

7.5)

(X2-

axis

stro

ke)

190(

7.5)

(X2-

axis

stro

ke)

190(

7.5)

(X2-

axis

stro

ke)

166(

6.5)

24(0

.9)

166(

6.5)

24(0

.9)10

3(4.

1)14

1(5.

6)24

(0.9

)

165(

6.5)

(X1-

axis

stro

ke)

141(

5.6)

24(0

.9)

ø21

0(8.

3)

ø21

0(8.

3)

165(

6.5)

(X1-

axis

stro

ke)

165(

6.5)

(X1-

axis

stro

ke)

100(

3.9)

144(

5.7)

21(0

.8)

ø21

0(8.

3)

165(

6.5)

(X1-

axis

stro

ke)

ø21

0(8.

3)

ø21

0(8.

3)

22(0

.9)

185(7.3)

100(3.9) 80(3.1)

80(3.1)

80(3.1)

75(3.0) 720(28.3)(Z2-axis stroke) 75(3.0)130(5.1)55(2.2)

980(Distance between spindle nose)

75(3.0) 75(3.0)130(5.1)

139(5.5) 39(1.5)

max.120(4.7)max.120(4.7)

max.90(3.5)

21(0

.8)

169(

6.7)

6(0.

2)15

96.3

)85

(3.3

)

160(6.3) 60(2.4)60(2.4)

6(0.

2)85

(3.3

)18

4(7.

2)

40(1.6) 60(2.4)160(6.3)

Straight milling head Angular milling head

Spindle center Spindle center251.6(9.9)

6(0.2)6(0.2)

6(0.2)22(0.9) 165(6.5)

165(6.5)

78.4(3.1)

50(2

.0)

46.5

(1.8

)

50(2

.0)

50(2

.0)

46.5

(1.8

)

50(2

.0)

245.6(9.7)

85(3.3)

72.4(2.9)

159(6.3)

190(

7.5)

(X2-

axis

stro

ke)

22(0

.9)

max.ø16(0.6)

max

.67(

2.6)

PUMA TT 1800 MS/SYunit : mm (inch)

Working Range

16

PUMA TT 1500 MS/SYPUMA TT 1800 MS/SY

Double ID tool holder

165(6.5) 165(6.5)24(0.9) 166(6.5)

141(5.6)

215(8.5)

24(0.9)

103(4.1)

583(23.0) (Max. swing dia.)

68(2.7) 57(2.2)

16(0

.6)

352(

13.9

)

291(

11.5

) 50

(2.0

)11 (0.4

)m

ax.

16(0

.6)

85(3

.3)

165(

6.5)

100(

3.9)

100(3.9)

max

.

110(

4.3)

583(

23.0

)

112(4.4)

240(

9.4)

230(

9.1)

240(

9.4)

(Max

. tur

ning

dia

)95(3.7)

175(6.9)

230(9.1)

110(

4.3)

Double OD tool holder

(X1-axis stroke)

(X2-axis stroke)190(7.5) 103(4.1) 165(6.5)25(1.0) (Boring bar dia.)

32(1.3) (Boring bar dia.)

583(23.0) (Max. swing dia.)

100(3.9)

165(6.5)

57(2.2) 68(2.7)

UPPER TURRET LOWER TURRET

Tool Interference Diagram

unit : mm (inch)

17

1,140(44.9)

3,112(122.5)

675(26.6)690(27.2)

650(25.6)2,850(112.2) (3,255(128.1))3,500(137.8) (3,905(153.7))

4,190(165.0) (4,595(180.9))

( ) : PUMA TT 1800 Series

2,070(81.5)2,125(83.7) 987(38.9)

50(2.0)55(2.2)

1,555(61.2)

804(

31.7

)2,

070(

81.5

)55

9(22

.0)

120(

4.7)

2,08

0(81

.9)

1,96

0(77

.2)

1,15

0(45

.3)

10(0

.4)

2,08

0(81

.9)

1,15

0(45

.3)

10(0

.4)

Rear ChipConveyor(option)

Side Chip Conveyor(option)

SPINDLE CENTER

1,140(44.9)

3,112(122.5)

675(26.6)690(27.2)

650(25.6)2,850(112.2) (3,255(128.1))3,500(137.8) (3,905(153.7))

4,190(165.0) (4,595(180.9))


2,070(81.5)2,125(83.7) 987(38.9)

50(2.0)55(2.2)

1,555(61.2)

804(

31.7

)2,

070(

81.5

)55

9(22

.0)

120(

4.7)

2,08

0(81

.9)

1,96

0(77

.2)

1,15

0(45

.3)

10(0

.4)

2,08

0(81

.9)

1,15

0(45

.3)

10(0

.4)



SPINDLE CENTER

1,140(44.9)

3,112(122.5)

675(26.6)690(27.2)

650(25.6)2,850(112.2) (3,255(128.1))3,500(137.8) (3,905(153.7))

4,190(165.0) (4,595(180.9))


2,070(81.5)2,125(83.7) 987(38.9)

50(2.0)55(2.2)

1,555(61.2)

804(

31.7

)2,

070(

81.5

)55

9(22

.0)

120(

4.7)

2,08

0(81

.9)

1,96

0(77

.2)

1,15

0(45

.3)

10(0

.4)

2,08

0(81

.9)

1,15

0(45

.3)

10(0

.4)



SPINDLE CENTER

Top View

Front View

Side View

External Dimensions

unit : mm (inch)

18

Description Unit PUMA TT1500MS PUMA TT1500SY PUMA TT1800MS PUMA TT1800SY

Capacity

Swing over saddle mm (inch) 230 (9.1)

Recom. Turning diameter mm (inch) 175 (6.9) 210 (8.3)

Max. Turning diameter mm (inch) Upper Turret : 230 (9.1) / Lower Turret : 230 (9.1)

Max. Turning length (on each spindle) mm (inch) 120 (4.7) 230 (9.1)

Bar working diameter mm (inch) 51 (2.0) 65 (2.6)

Travels Travel distance

X1/2-axis mm (inch) X1: 165 (6.5) / X2: 190 (7.5)

Z1/2-axis mm (inch) Z1: 470 (18.5), Z2: 490 (19.3) Z1: 700 (27.6), Z2: 720 (28.3)

A-axis mm (inch) 540 (21.3) 770 (30.3)

Y-axis mm (inch) - 100 (3.9) <±50 (2.0)> - 100 (3.9) <±50 (2.0)>

Feedrates

Rapid traverse

X1/2-axis m/min (ipm) 20 (787.4)Z1/2-axis m/min (ipm) 40 (1574.8)A-axis m/min (ipm) 40 (1574.8)Y-axis m/min (ipm) - 7.5 (295.3) - 7.5 (295.3)

Max. cutting feedrate

X1/2-axis mm/rev (ipr) 500 (19.7)Z1/2-axis mm/rev (ipr) 500 (19.7)A-axis mm/rev (ipr) 500 (19.7)Y-axis mm/rev (ipr) - 500 (19.7) - 500 (19.7)

Left Spindle

Spindle speed r/min 6000 5000Spindle nose ASA A2#5 A2#6Spindle bearing diameter (Front) mm (inch) 90 (3.5) 110 (4.3)

Spindle through hole mm (inch) 62 (2.4) 76 (3.0) Cs Spindle Index angle deg 360 (in 0.001 deg. increment)Cs Spindle Index Speed r/min 600

Right Spindle

Spindle speed r/min 6,000 5,000Spindle nose ASA A2#5 A2#6Spindle bearing diameter (Front) mm (inch) 90 (3.5) 110 (4.3)

Spindle through hole mm (inch) 62 (2.4) 76 (3.0)Cs Spindle Index angle deg 360 (in 0.001 deg. increment)Cs Spindle Index Speed r/min 600

Turret(Upper+Lower)

No. of tool stations (Upper+Lower) st 12+12 (24+24)OD tool height mm (inch) 20 (0.8)

Boring bar diameter mm (inch) 32 (1.3)Indexing time s 0.15Rotary tool spindle speed r/min 5000

Motor

Left & Right spindle motor (Int./Cont) kW (Hp) 15 (20.1) / 11 (14.8) 22 (29.5) / 15 (20.1) Rotary tool spindle motor (10min,/Cont) kW (Hp) 5.5 (7.4)/1.1 (1.5)

Servo motor

X1-axis kW (Hp) 3.0 (4.0)X2-axis kW (Hp) 1.6 (2.1) Z1-axis kW (Hp) 2.7 (3.6) Z2-axis kW (Hp) 2.7 (3.6) A-axis kW (Hp) 1.6 (2.1) 2.7 (3.6)Y-axis kW (Hp) - 1.6 (2.1) - 1.6 (2.1)

Power source Electric power supply (rated capacity) kVA 65.09 75.21 65.09 75.21

MachineDimensions

Height mm (inch) 2080 (81.9)

Length mm (inch) 3500 (137.8) 3905 (153.7)

Width mm (inch) 2070 (81.5)Weight kg (lb) 8500 (18739.0) 8800 (19400.4 )

Machine Specifications

•Absolute positioning encoder•Air blast for chuck jaw cleaning•Coolant supply equipment•Foot switch•Front guard door inter lock• Full enclosure chip and coolant

shield• Hand tool kit (including small

tool for operations)•Hyd. chuck & actuating cylinder

•Hydraulic power unit•Leveling jack screw & plates•Lubrication equipment•Manuals•Safety precaution name plates•Soft jaws (total)•Spindle oil cooling unit•Standard tool kit (tool holder & boring sleeve )•Work light

•Hardened & ground jaws•High pressure coolant pump•Minimum Quantity Lubrication (MQL)system•Oil skimmer•Proximity switches for chuck clamp detection•Pressure switch for chucking pressure check•Parts unloader and conveyor•Signal tower (yellow, red, green)•Special chucks•Tool monitoring system•Tool pre-setter (hydraulic type)•Tool pre-setter (manual type)

•Air gun•Automatic door•Automatic door with safety device•Automatic power off•Automatic measuring system* (in process touch probe)•Bar feeder interface•Chip conveyor•Chip bucket•Collet chucks*•Coolant blower•Dual chucking pressure

Standard Feature Optional Feature

• The specifications and information above-mentioned may be changed without prior notice.• For more details, please contact Doosan

Note) * : It should be reviewed in detail before contract.

{ } : Option

19

Fanuc 31i

AXES CONTROL- Controlled path 2 path- Controlled axes X1, Z1, C1, Y X2, Z2, C2, A- Angular axis control- Axis control by PMC- Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and

cutting feed- Chamfering on / off- Cs contouring control- Synchronous / Composite control- Emergency stop- Follow-up- HRV2 control- Inch / Metric conversion- Interference chek for rotary area- Interlock All axes / each axis- Least input command 0.001 / 0.0001 mm/inch- Machine lock All axes / each axis- Mirror image- Overtravel- Position switch- Servo off- Simultaneous controlled axes 4 axes- Stored pitch error compensation- Stored stroke check 1- Torque control- Unexpected disturbance torque detection function

OPERATION- Automatic operation (memory)- DNC Operation with Memory card- Buffer register- Dry run- Handle incremental feed X1, X10, X100- JOG feed- Manual handle feed 1 unit- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return- MDI operation- Program number search- Program restart- Refernce position setting without dog- Sequence number search- Single block- Wrong operation prevention

INTERPOLATION FUNCTIONS- 1st. Reference position return Manual, G28- 2nd. reference position return G30- 3rd/4th reference position return- Balance cutting- Circular interpolation G02- Continuous threading- Cylindrical interpolation- Dwell (per sec) G04- Helical interpolation- Linear interpolation G01- Multiple threading- Nano interpolation- Polar coordinate interpolation- Positioning G00- Reference position return check G27- Skip G31- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip

FEED FUNCTION- AI Contour control I (Look-ahead block no. is Max.30) G5.1 Q1- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %- Tangential speed constant control

AUXILIARY / SPINDLE SPEED FUNCTION- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits

- Multi spindle control- Rigid tapping- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %- Spindle synchronous control- Spindle orientation- Spindle Output switching- Waiting function

PROGRAM INPUT- Addition of custom macro common variables #100~#199, #500~#999- Automatic coordinate system setting- Canned cycle for drilling / Turning- Canned cycle- Circular interpolation by R programming- Control in / out- Coordinate system setting G50- Coordinate system shift- Custom macro- Decimal point programming- Pocket calculator type decimal point programming- Diameter / radius programming (X axis)- Direct drawing dimension programming- Direct input of coordinate system shift- G code system A- G code system B/C- Input unit 10 time multiply- Label skip- Macro executor- Manual absolute on and off- Maximum program dimension ± 9 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycle II- Optional block skip 9 pieces- Parity check- Plane selection G17,G18,G19- Program file name 32 characters- Program stop / end (M00, M01 / M02, M30)- Programmable data input G10- Sequence number N8 digit- SUB program call 10 folds nested- Tape code : ISO / EIA auto recognition EIA RS422/ISO840- Tape format for FANUC Series15- Work coordinate system G52 - G59

TOOL FUNCTION / TOOL COMPENSATION- Automatic tool offset- Direct input of offset value measured- Direct input of offset value measured B- T - code function T2 +2 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs 99 (Upper=50 / Lower=49) pairs- Tool offset value counter input- Y-axis offset

EDITING OPERATION- Back ground editting- Extended part program editing- Memory card edit & operation- Number of registered programs 1000 ea- Part program editing- Part program storage size Upper=640m / Lower=640m(512 kB)- Program protect

SETTING AND DISPLAY- Actual cutting feedrate display- Alarm display- Alarm history display- Current position display- Periodic maintenance screen- Display of spindle speed and T code at all screens- Help function- Optional path name display (Only for 2path)- Multi-language display- Operating monitor screen- Operation history display- Parameter setting and display- Program comment display 31 characters- Run hours / part count display- Self-diagnosis function- Servo setting screen

- Spindle setting screen- Status display- Servo waveform display

DATA INPUT / OUTPUT- Automatic data backup- External key input- External data input- External work number search 15 points- Memory card input/output- Reader / puncher interface CH1.interface- RS232C interface- Screen hard copy

OTHERS- Cycle start and lamp- Display unit 10.4" Color TFT LCD- Feed hold and lamp- NC and servo ready- PMC system 31iA-PMC- Reset / rewind

OPERATION GUIDANCE FUNCTION- EZ Guide i (Conversational Programming Solution)

INTERFACE FUNCTION- Ethernet function Embedded ethernet

OPTIONAL SPECIFICATIONS

AXIS CONTROL- Chuck and tail stock barrier- Stored stroke 2 and 3- Stroke limit check before move

OPERATION- DNC operation (Reader/puncher interface is required)- Manual handle feed 2 units- Manual handle interruption- Reference position shift- Tool retract and recover

INTERPOLATION FUNCTIONS- 3rd / 4th reference point reurn- Circular threading- Multi step skip- Polygon machining with two spindle- Variable lead threading

FEED FUNCTION- AI Contour Control II 200 blocks- External deceleration- Feed stop

PROGRAM INPUT- Addition of workpiece coordinate system pair 48 pairs- Automatic corner override- Interruption type custom macro- Optional block skip (Soft operator's panel) 9 pieces- Pattern data input- Work coordinate system preset

TOOL FUNCTION / TOOL COMPENSATION- Tool Load Monitoring system- Tool offset pairs 200 / 400 / 999 pairs

EDITING OPERATION- Number of registered programs 2000 / 4000 ea- Part program storage length 2560 / 5120 m- Play back

SETTING AND DISPLAY- Directory display of floppy cassette

DATA INPUT / OUTPUT- Data server Only for 1 path- Fast Ethernet function- Remote buffer Only for 1 path

ROBOT INTERFACE- Robot interface with PMC I/O module (Hardware between PMC I/O mudules)- Robot interface with PROFIBUS-DP

NC Unit Specifications

Head OfficeDoosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699

Doosan Infracore America Corp.19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbHEmdener Strasse 24 D-41540 Dormagen Germany Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001

Doosan Infracore Yantai Co., LTD13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389

- The specifications and information above-mentioned may be changed without prior notice.- For more details, please contact Doosan.

EN 140829SU

http://www.doosaninfracore.com/machinetools/

ENG_PUMA TT 1500-1800.pdf

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