eng_Operating Manual_SMS-02.pdf

Rev. 2.4 Operating Manual SMS-02 Spraying Valve page 1 of 24

Walther Systemtechnik GmbH D 76726 Germersheim phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91 http://www.walther-2000.de [email protected]

Operating Manual SMS-02 Spraying Valve

Article number: S02-.

Fig.: SMS-02 Spraying Valve with roundspray aircap and ratchet needle lock

NOTE Please read this Operating Manual carefully before first using the device and strictly adhere to the instructions! This device may only be worked with and worked on by persons who are familiar with this Operating Manual and the current regulations for industrial safety and accident prevention.

Keep this Operating Manual at a safe place close to the device! The instructions must be available at all times!



EC Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC of May 17th, 2006, Annex II A

We herewith declare, that the design and construction of the machine marketed by us as described below corresponds with the safety requirements of the EC Directive 2006/42/EC. If the machine is modified without our consent, this declaration loses its validity.

Manufacturer

Walther Systemtechnik GmbH Hockenheimer Strae 3 D- 76726 Germersheim

Description

SMS-02 Spraying Valve, article-No. S02-

We declare that the product is in accordance with the following relevant regulations: Pressure Equipment Directive (97/23/EC) of May 27th, 1997 EMC Directive (2004/108/EC) of Dec. 15th, 2004

The following harmonized European Standards have been applied:

DIN EN 12100-1 Safety of machinery; basic concepts, general principles for design Part 1: Basic terminology, methodology

DIN EN 12100-2 Safety of machinery; basic concepts, general

principles for design Part 2: Technical principles

Other applied technical standards and specifications: Authorized representative for the technical documentations:

Stefan Hirl, Hockenheimer Strae 3, D- 76726 Germersheim

Germersheim, June 27th, 2012 (place, date) (Stefan Hirl, management)



Content page

1 Introduction 5

1.1 Target group of this Operating Manual 5

1.2 List of signs and symbols 5

2 Safety 5

2.1 General information 5

2.2 Warrant 5

2.3 Correct use 5

2.4 Incorrect use 6

3 Functional description 6

3.1 Function 6

3.2 Technical data 6

3.3 Type label 7

4 Initial start-up 7

4.1 Installation 7

4.2 Hose connection 7

4.3 Adjustment 7

4.4 Connection scheme for needle sensor 8

4.5 Installation scheme for color marking systems 8

5 Operation 9


5.2 Operating instructions 9

5.3 Operating components 10

6 Maintenance and repair 10


6.2 Cleaning 10

6.3 Replacing air valve (11.0.0) 10

6.4 Replacing complete non-return valve (10.0.0) 10

6.5 Replacing needle (7.0.0) and nozzle (2.1.0) 11

6.6 Replacing sealing bush (6.0.0) 11

6.7 Inserting gaskets and O-rings 11

6.8 Maintenance for use in color marking systems (normal operation) 11

6.9 Tasks to be performed regularly 12

6.10 Customer service / support 12

7 Troubleshooting 13


8 Appendix 14



8.1 Dimensioned drawing (flatspray) 14

8.2 Dimensioned drawing (roundspray) 14

8.3 Spare parts drawing SMS-02 (Standard) 15

8.4 Spare parts list for SMS-02 (Standard) 16

8.5 Spare parts drawing SMS-02 (with integrated electrical sensor) 17

8.6 Spare parts list for SMS-02 (with integrated electrical sensor) 18

8.7 Article numbers for needles, nozzles, and air caps 19

8.8 Wear parts kits 23

8.9 Attachments 24



1 Introduction

1.1 Target group of this Operating Manual

Operating personal

Maintenance personal

1.2 List of signs and symbols

This operating manual warns users of operations which may put their health at risk. The warnings are indicated by combinations of text and symbols as follows:

WARNING Signals a possible dangerous situation. Death or severe injuries can follow, if you do not avoid this situation

CAUTION Signals a possible dangerous situation. Slight or minor injuries can follow, if you do not avoid this situation. This sign is also used where damage to property is possible.

IMPORTANT Indicates tips for usage and other particularly useful information. No dangerous situation.

2 Safety

2.1 General information

The construction of this device is according to the latest technology and is absolutely reliable. The individual components as well as the complete device are continuously checked by our quality management.

Dangers due to residual energy

Please instruct the operating personnel on the respective measures to be taken against the occurance of mechanical, hydraulic, pneumatic and electric / electronic residual energies.

2.2 Warrant

According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtechnik GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded); or according to the conditions of the manufacturer. This guarantee can only be granted by Walther Systemtechnik GmbH, if:

the user has thorough knowledge of the content of this operating manual;

the user follows the instructions and notes contained in this operating manual;

the user does not rebuild or make changes on parts of the device without prior consent of WST Systemtechnik GmbH.

2.3 Correct use

This device is a needle valve suitable for the processing of sprayable media in continuous as well as inter-mittent use. It is not suitable for spraying aggressive fluids such as acids, alkaline solutions, cleaning agents, chemicals, etc. In case of doubt, please contact the manufacturer.



2.4 Incorrect use

Operating the device with insufficient knowledge about the operation, maintenance and care of the device.

Making changes, extensions or alterations on the device that may hamper its safety without the prior consent of Walther Systemtechnik GmbH.

Operating the device with defective safety installations or not properly attached or malfunctioning safety devices.

Using unsuitable materials.

Handling the device while energized.

3 Functional description

3.1 Function

CAUTION Use of other media can result in malfunctions, property damage, or destruction of the machine.

The spraying valves of the SMS-02 series are particularly designed for the application of flux materials. A special feature of this valve is the integrated atomizing air valve, which allows an independent regulation of the purging air time (for cleaning the nozzle and needle point). Depending on the air cap used, this valve sprays in flat- or roundspray. Depending on the viscosity of the fluid, the application can be adjusted individually via nozzle dimension, atomizing air pressure and material pressure. The supply of atomizing air, control air, and material takes place via three hoses. The SMS-02 Spraying Valve is a pneumatically controlled spraying valve for the application of flux materials, fats, glues, adhesives, colors etc. The extreme short control air distance, reached by the directly mounted 5/2-way solenoid valve (17.0.0), gives these valves very fast and exact needle (7.0.0) intermission cycles. The working piston that is firmly connected to the needle (7.0.0), receives air pressure to the larger piston surface from the 5/2-way solenoid valve. This opens the needle. When the air pressure to the larger piston is switched off, the constant air pressure on the smaller piston surface closes the needle. The spring (9.6.3) is not in function during the normal use of the valve. This is due to the fact that the control air is permanently present on the smaller working piston area and simultaneously presses the closing spring (9.6.3) together via the closing piston (9.8.3). In this way, the closing spring cannot hamper the quick closing times of the needle. Only when the air pressure supply is defective or switched off, this spring closes the needle. This guarantees that no fluid runs out of the nozzle during working interruptions or air supply failures. To prevent fluid to form drops instead of being atomized, the SMS-02 works with pre-air and purging-air (an installed up and down stream to keep the nozzle (2.1.0) clean). Please refer to section 4.3 Adjustment. Set the working pressure of the atomizing air and fluid pressure according to the required droplet sizes. The valve can be used for continuous as well as for intermittent use. The control air impulses are transmitted to the working piston via the 5/2-way solenoid valve (17.0.0). Depending on the particular application case, it must be ensured that the control air is adjusted to the number of operating cycles. With 5 intermittents per second and more, the control air has to be at least 5 bar.

3.2 Technical data

General data

Dimensions with flatspray aircap [mm] 130 x 80 x 22

Dimensions with roundspray aircap [mm] 127 x 80 x 22

Weight [g] approx. 525

Air consumption [l/min] approx. 150 (at 3 bar; nozzle 1.0mm and flatspray)

Switching time [ms] approx. 100 (200 for color marking systems)



Energy supply

Control air pressure [bar] 4.5 6

Atomizing air pressure [bar] 0.5 5 (at least 0.5 bar less than control air pressure)

Material pressure [bar] max. 35

Voltage [VDC] 24

Power input [W] 1.8

3.3 Type label

The type designation is etched in close to the material connection. The serial number is also inscribed in this area.

4 Initial start-up

4.1 Installation

The valves can be installed in any position. The distance to the surface to be applied with the medium depends on the spray pattern. Vibrations of the valve caused by fast intermitting cycles require solid and tight installation. Machine vibrations to the valves should be avoided.

4.2 Hose connection

The three function hoses are to be connected as follows:

1 Material to 1/8 connection (terminal connec-tions can be ordered as accessories!)

2 Control air to SL to connection for 6mm hose (21.0.0)

3 Atomizing air to connection for 6mm hose (21.1.0)

4.3 Adjustment

The amount of material can be regulated via the stroke adjustment of the needle (7.0). A left turn of the regu-lating knob increases the material amount. A fine precision thread effects a needle rise that results in an adjustment of 0.5 mm with each turn of the adjusting knob.

IMPORTANT Do not turn the regulating knob further to the left if no more stops are noticeable while turning it! The maximum fluid outlet has been reached.

IMPORTANT Nozzle and needle can be damaged by wrong handling. Only decrease the material flow (by a right turn of the regulating knob) if material spills out. Do not turn the regulat-ing knob further to the right after the nozzle is closed!

1

3

2



IMPORTANT The duration of the purging air must be individually adjusted on the exterior of the spraying valve. By turning the flush-mounted adjusting screw (10.4.0) on the side with a screw driver, the duration of the purging air can be controlled as follows:

right turn = longer purging air left turn = shorter purging air initial setting = screw aligned with body; then one turn to the right

4.4 Connection scheme for needle sensor

4.5 Installation scheme for color marking systems

Connection for atomizing air

Connection for control air approx. 5-6 bar

Ratchet needle lock for control of spraying amount

Connection for material max. 35 bar



5 Operation


This device may only be operated if the safety-related equipment is permanently effective and not suspend-ed during operation or altered in its intended effectivity.

IMPORTANT Please strictly follow the following instructions when planning and constructing applica-tion systems!

Each spraying valve must be equipped with its own pressure regulator for atomizing air.

In case several spraying valves are supplied by one and the same material pressure tank, these valves must not spray simultaneously.

The supply route for the material between material pressure tank and spraying valve must not exceed 2 m.

If the pause time is a multiple of the spray time, the valve must be sprayed free by pressing the manu-al switch of PLC control or the auxiliary switch on the 5/2-way solenoid valve (green button) several times.

After standstills of 15 min. and more, the valve must be sprayed free by pressing the switch 3 to 5 times.

5.2 Operating instructions

CAUTION Never point the jet at people. The wearing of eye protection is strongly recommended. The spraying process can create noise depending on the air and fluid pressures used. Ear protection should be worn, if required.

WARNING Danger caused by flammable, harmful fluid. Always follow the safety instructions on the container or the safety data sheet for the fluid.

The SMS-02 Spraying Valve usually works with a control air pressure of 5 6 bar. The atomizing air pres-sure must be less than the material pressure, in order to prevent a backflow of the material. In case high material pressures are necessary, the safety regulations of the trade association must always be observed. The valves can be controlled for intermittent or continuous use. According to the individual application, the control air must be adjusted to the operating cycles and to the higher or lower material pressures. 50 tacts per second can be reached under appropriate operating conditions (material pressure, control air pressure, needle stroke, short conductions).

IMPORTANT A plant-specific setting is required for an optimal adjustment of the application pattern. Starting values from laboratory tests can be used as a basis. However, these may need to be adjusted for the specific plant. A combination of the follow-ing parameters is necessary: nozzle size, opening time, opening stroke, material pressure and temperature (if applicable).

It is harmless to leave fluid in the valve during longer standstills if system stays under pressure (no connec-tion to outside air).



5.3 Operating components

1 Auxiliary switch on the solenoid valve (green button)

2 Adjusting screw for setting the purging air

6 Maintenance and repair


WARNING Before starting any maintenance or repair work, ensure that all air-operated tools are depressurized and disconnected from the air supply. Before opening the spray valve it must be disconnected from the air and fluid supply. Otherwise, ejected components can cause injuries

The SMS-02 Spraying Valves are high precision tools. Always keep clean and observe minimum instructions to maintain a long life of the valve. We recommend lubricating moveable parts regularly and greasing threads, especially the nozzle threads, when replacing or cleaning the nozzle. Always use clean and filtered material only. The control air must also be clean and should be slightly oiled, if necessary. Maintenance also depends on the individual operating conditions and the type of media used.

6.2 Cleaning

Only use soft brushes for outside cleaning of the nozzle tips. Never use metal tools with sharp edges. Wash equipment thoroughly after use to remove residues and dirt. Especially, if needle (7.0.0), sealing bush

(6.1.0) or nozzle (2.1.0) are to be exchanged.

6.3 Replacing air valve (11.0.0)

Unscrew locking screw (11.1.0). Take out spring (11.3.0) and pull out closing piston (11.2.0). If necessary, exchange o-rings (11.1.1 + 11.2.1). Slightly grease replacement parts and re-assemble them in reverse order.

6.4 Replacing complete non-return valve (10.0.0)

Screw out adjusting screw (10.4.0). Screw out pin (10.6.0). With a screw M 3 thread of sufficient length that is used alternatively for the adjusting screw (10.4.0) pull out the base housing (10.1.0). If necessary, replace non-return gasket (10.5.0) as well as the o-ring (10.2.0) and o-ring (10.3.0) on the unscrewed regulating

1

2



screw (10.4.0). Slightly grease new parts and re-assemble in reverse order.

6.5 Replacing needle (7.0.0) and nozzle (2.1.0)

Completely screw out ratchet needle lock (9.0.0). Take off collar ring (3.1.0) and air cap (1.1.0). Screw out nozzle (2.1.0). Carefully push out needle (7.0.0) from the nozzle side to the rear. Slightly grease new parts and re-assemble in reverse order.

IMPORTANT Nozzle set = needle, nozzle and aircap (should always be replaced together)!

IMPORTANT We do not recommended to use old needles because even slightly damaged needle shafts would immediately cause leakage in the gasket (5.1.0).

6.6 Replacing sealing bush (6.0.0)

Completely unscrew ratchet needle lock (9.0.3), take off air cap (1.1.0) with collar ring (3.1.0). Screw out nozzle (2.1.0). Carefully push out needle (7.0.0) towards the back. Then unscrew the sealing bush (6.0.0) from the thread with a screwdriver.

IMPORTANT Since the sealing bush will not easily fall through the thread of the main body (4.1.0) because of the exterior o-ring (5.3.0), it has to be carefully pushed through by means of a thin metal sheet (0.5 1.0mm) placed between gun body recess and sealing bush. After passing the thread retainer, it is accessible for taking out of the housing.

6.7 Inserting gaskets and O-rings

If a complete sealing bush (6.0.0) with an inserted gasket set (5.0.0) is not available to be replaced as a complete unit, the old gaskets must be removed and replaced with new ones. In order to do so, the sealing bush must be thoroughly cleaned so that no particles of the previous spraying fluid impair the installation of the new gaskets. The O-ring seats should be lightly greased with a lubricant (technical Vaseline). First insert O-ring (6.2.0) into the rear hole of the sealing bush until it reaches the end. Then insert O-ring (5.3.0) into the outer groove. Mounting the gasket on the fluid side first, place O-ring (5.2.0) into the front retainer bore. After that, insert gasket (5.1.0) into the center of the O-ring. The shaped gasket (5.1.0) is not symmetrical. The somewhat wider opening must be positioned to point to the front of the spray valve, i.e. after assembly it must point towards the nozzle. Slightly grease the sealing bush (6.0.0) and put it back into the main body (4.1.0) without a turning movement by means of a screwdriver, carefully pushing it through the housing thread observing the outer O-ring (5.3.0). Then screw the sealing bush carefully into the housing thread (tighten only slightly).

IMPORTANT When inserting O-rings and gaskets, do not use any sharp or pointed metallic imple-ments. Especially the gasket is a very precise and sensitive component that is not able to stand impacts.

6.8 Maintenance for use in color marking systems (normal operation)

The spray cap must be cleaned with a cloth and special dilution every other day. Please make sure, that no cloth fibers remain on the nozzle tip. Every three months the spraying valve must be cleaned with the special dilution in the material area under consideration of the steps below:



completely open ratchet needle lock (9.0.3) (memorize setting for later use!)

take off air cap (1.1.0/x) and screw out nozzle (2.1.0) with an open-end wrench SW 6

IMPORTANT Hold the spraying valve downwards when doing so, in order that the medium does not flow into the air ducts. Collect the escaping medium in a container and dispose of it appropriately.

clean with a soft brush and the special dilution

reassemble the nozzle and the air cap after cleaning

readjust the setting of the ratchet needle After system standstills (e.g. breaks overnight or on weekends) a cleaning cycle should be provided for, which will blow the nozzle free. The cleaning cycle must be activated via the system control.

IMPORTANT In order to avoid staining, insert a dummy or cloth during the cleaning cycle!

After longer standstills (eg. 2-3 weeks) the complete system must be cleaned prior to a restart. If necessary, the material hoses and inlays (if any) of the pressure containers must be exchanged. Every week the material pressure container must be opened in order to stir the color (if there is no electric stirrer). Every 3-4 months the material pressure container must be cleaned and the material hoses and inlays must be exchanged. Every 6 months the complete system must be cleaned.

6.9 Tasks to be performed regularly

No. Description Cleaning Lubricating Inspecting Additional tasks Frequency

1. connections (tightness)

X monthly

2. nozzle / needle

guide X X

exchange if damaged

monthly

3. complete valve X check for wear after 10 mio.

switching operations

6.10 Customer service / support

Walther Systemtechnik GmbH

Hockenheimer Strae 3

D-76726 Germersheim

Germany

phone ++49(0)7274-7022-0

fax ++49(0)7274-7022-91

e-mail [email protected]

internet www.walther-2000.de



7 Troubleshooting


IMPORTANT First check all supply lines for connectivity and serviceability.

In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH cus-tomer service.

Fault Possible cause Action

Nozzle needle does not open

Receives no power (slight clicking sound from the solenoid valve)

Check power supply

Insufficient control air supplied Check control air (5-6 bar must be present)

Leakage Check O-Ring (6.2.0), O-Ring (7.4.0) and O-Ring (7.5.0) and exchange if necessary

Needle (7.0.0) is sticky within the sealing screw (6.1.0)

Dismantle and clean

Needle stroke is set too low Turn needle stroke on ratchet needle adjustment to the left

Permananet pre-air and purging-air

Adjusmtent screw (10.4.0) is screwed in too deep

Reset adjustment screw to initial setting (refer to section 4.3)

Closing piston (11.2.0) not suitable for atomizing air pressure

Completely exchange air valve 11.0.0 (refer to spare parts list)

Defective O-Ring (11.2.1) on closing piston

Exchange O-Ring

Medium leaks at the slit (covered by plastic protective sleeve 5.4.0)

Leakage of the material seal Completely overhaul the spraying valve



8 Appendix

8.1 Dimensioned drawing (flatspray)

8.2 Dimensioned drawing (roundspray)



8.3 Spare parts drawing SMS-02 (Standard)

3.1

.0

1.1

.0

2.1

.0

5.4

.0

4.1

.0

21

.0.0

21

.1.0

17

.0.0

7.0

.0

7.4

.0

7.5

.0

9.8

.3

9.7

.39

.6.3

9.3

.3

9.9

.3

9.2

.3

9.1

.3

5.1

.05

.3.0

6.1

.0

6.2

.0

21

.1.0

11

.1.1

11

.2.1

11

.3.0 11

.1.2

11

.2.3

11

.2.2

10

.3.01

0.4

.010

.2.010

.1.01

0.5

.0

10

.6.0

11

.0.0



8.4 Spare parts list for SMS-02 (Standard)

Pos. Article-No. Pieces Description

VIT

ON

EP

DM

ISO

LA

ST

1.1.0 * 1 Air cap X X X

2.1.0 * 1 Nozzle X X X

3.1.0 97410028 1 Collar ring X X X

4.1.0 97510030 1 Main body X X X

5.0.0 97640102 1 Complete material gasket set X



6.0.0 97810014 1 Complete sealing screw X



7.0.0

7.4.0

7.5.0

*

97640007

97640005

1

1

1

Complete nozzle needle

O-Ring 14.00 x 1.78mm

O-Ring 10.82 x 1.78

X

X

X

X

X

X

X

X

X

9.0.3

9.1.3

9.2.3

9.3.3

9.6.3

9.7.3

9.8.3

9.9.3

97900004

97610092

97220092

97930000

97820020

97640005

97710005

97640043

1

1

1

1

1

2

1

1

Complete ratchet needle lock

Regulating knob for adjusting needle rise

Locking screw

Pressure disc

Pressure spring

O-Ring 10.82 x 1.78

Closing piston

O-Ring 15 x 1

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

10.0.0 97800015 1 Complete non-return valve X X X

11.0.0 * 1 Complete air control valve X X X

17.0.0 * 1 5/2-way solenoid valve X X X

21.0.0 * 1 Screw connection X X X

21.1.0 * 1 Straight screw connection G 1/8 X X X


* These article numbers can be found on the following pages.

IMPORTANT Please always indicate the inscribed serial numbers when ordering spare parts!



8.5 Spare parts drawing SMS-02 (with integrated electrical sensor)

3.1

.0

1.1

.0

2.1

.0

5.4

.04

.1.0

21

.0.0

21

.1.0

17

.0.0

7.0

.0

7.4

.0

5.1

.05

.3.0

6.1

.0

6.2

.0

21

.1.0

10

.3.01

0.4

.010

.2.010

.1.01

0.5

.0

10

.6.0

8.0

.0

11

.1.1

11

.2.1

11

.3.0 11

.1.2

11

.2.3

11

.2.2

9.0

.0

11

.0.0

Air c

ontr

ol valv

e 9

7800016

Air c

ontr

ol valv

e 9

7800132



8.6 Spare parts list for SMS-02 (with integrated electrical sensor)

Pos. Artikel-Nr. Menge Bezeichnung

VIT

ON

EP

DM

ISO

LA

ST

1.1.0 * 1 Air cap X X X

2.1.0 * 1 Nozzle X X X

3.1.0 97410028 1 Collar ring X X X

4.1.0 97510590 1 Main body X X X







7.0.0

7.4.0

*

97640007

1

1

Complete nozzle needle

O-Ring 2.90 x 1.78mm

X

X

X

X

X

X

8.0.0 97820090 1 Pressure spring X X X

9.0.3 97900033 1 Complete ratchet needle lock X X X

10.0.0 97800015 1 Complete non-return valve X X X

11.0.0 * 1 Complete air control valve X X X

17.0.0 * 1 5/2-way solenoid valve X X X

21.0.0 * 1 Screw connection X X X



* These article numbers can be found on the following pages.

IMPORTANT Please always indicate the inscribed serial numbers when ordering spare parts!



8.7 Article numbers for needles, nozzles, and air caps

1.1.0 Air cap, flatspray, KLS, 45 (20x14.5mm)

Article-No. Description

97310292 Air cap, flatspray, KLS 0.2-1.0mm








97310608 Air cap, flatspray, KLS 2.5mm






Air cap, flatspray, KLS 2.5mm

1.1.0 Air cap, roundspray, KLS, 15 (20x11mm)


97310084 Air cap, roundspray, KLS 0.2-1.0mm



97310250 Air cap, roundspray, KLS 2.5mm

1.1.0 Air cap, flatspray, Standard, 45 (20x14.5mm)


97310038 Air cap, flatspray, 0.2-1.0mm







97310090 Air cap, flatspray, 2.5mm








97310067 Air cap, flatspray, 2.5mm

1.1.0 Air cap, roundspray, Standard, 15 (20x11mm)


97310034 Air cap, roundspray, 0.2-1.0mm



97310091 Air cap, roundspray, 2.5mm

2.1.0 Nozzle, KLS, stainless steel (12x17.2mm)


97210119 Nozzle, KLS, 0.2mm









2.1.0 Nozzle, Standard, stainless steel (12x18mm)


97210110 Nozzle, Standard, 0.2mm











7.0.0 Complete needle, KLS, (3x72.5mm)


97110187 Needle, KLS, 0.2/0.3mm

97110188 Needle, KLS, 0.5mm

97110189 Needle, KLS, 0.8/1.0mm





7.0.0 Complete needle, Standard, (3x72.5mm)


97112508 Needle, Standard, 0.2/0.3mm

97110471 Needle, Standard, 0.5mm



Needle, Standard, 1.2mm




7.0.0 Complete needle, with integrated electrical sensor, KLS, (3x77.5mm)


97111431 Needle, KLS, 0.2/0.3mm


97111243 Needle, KLS, 0.8/1.0mm




Needle, KLS, 2.5mm

7.0.0 Complete needle, with integrated electrical sensor, Standard, (3x77.5mm)












11.0.0 Air control valve


97800016 Air control valve for atomizing air pressures > 1.8 bar

97800132 Air control valve for atomizing air pressures < 1.8 bar

17.0.0 5/2-way solenoid valve


97150015 Solenoid valve 24V / DC / 1.8W with plug

97150023 Solenoid valve 24V / DC / 1.8W with LED plug

97150017 Solenoid valve 110V / 50Hz / 1.8W with plug

97150016 Solenoid valve 220V / 50Hz / 1.5W with plug

97150131 Plug with LED

21.0.0 Screw connection for control air connection


QSM-M5-4-I Screw connection M5 (for hose 4mm)

QSM-M5-6-I Screw connection M5 (for hose 6mm)

21.1.0 Screw connection for atomizing air connection


QSM-1/8-4-I Screw connection G1/8 (for hose 4mm)



21.2.0 Screw connection for material connection


975165100656 Screw connection G1/8 (for hose 6mm)

9711.118-6 Screw connection G1/8 (for hose 6mm)

9711.118-8 Screw connection G1/8 (for hose 8mm)



8.8 Wear parts kits

Complete material wear parts kit for SMS-02 (Standard and with integrated electrical sensor)

1

consisting of: # Pos. 5.1.0 (Variseal) # Pos. 5.3.0 (O-ring) # Pos. 5.4.0 (protective sleeve) # Pos. 6.2.0 (O-ring)


979504.000 Material wear parts set for SMS-02 (Standard), VITON

979504.001 Material wear parts set for SMS-02 (Standard), EPDM

979504.002 Material wear parts set for SMS-02 (Standard), ISOLAST 1 We recommend this material wear parts set when exchanging needle and nozzle.

Complete material wear parts kit for SMS-02 (Standard) 2

consisting of: # Pos. 5.0.0 (complete material wear parts set) # Pos. 6.2.0 (O-ring) # Pos. 7.4.0 (O-ring) # Pos. 7.5.0 (O-ring) # Pos. 9.6.3 (pressure spring) # Pos. 9.7.3 (O-ring) # Pos. 9.9.3 (O-ring) # Pos. 10.0.0 (complete non-return valve) # Pos. 11.0.0 (complete air control valve)


979504.003 Wearing parts set for SMS-02 (Standard), VITON

979504.004 Wearing parts set for SMS-02 (Standard), EPDM

979504.005 Wearing parts set for SMS-02 (Standard), ISOLAST

Wear parts kit for SMS-02 (with integrated electrical sensor) 2

consisting of: # Pos. 5.0.0 (complete material wear parts kit) # Pos. 6.2.0 (O-ring) # Pos. 7.4.0 (O-ring) # Pos. 8.0.0 (pressure spring) # Pos. 10.0.0 (complete non-return valve) # Pos. 11.0.0 (complete air control valve)


979504.006 Wear parts kit for SMS-02 (with integrated electrical sensor), VITON

979504.007 Wear parts kit for SMS-02 (with integrated electrical sensor), EPDM

979504.008 Wear parts kit for SMS-02 (with integrated electrical sensor), ISOLAST 2 We recommend this wear parts kit when the machine is being completely overhauled.



8.9 Attachments

Sensor for ratchet needle

The installation of a sensor for ratchet needle is factory-made. It is integrated in the ratchet needle lock (pos. 7.0 of spare parts list). As a spare part, the ratchet needle lock is always delivered as a complete unit, since the initiator is factory-adjusted and pasted in.

Pos. Description

1 Sensor for ratchet needle

Pressure sensor

The attachment of a pressure sensor is also factory-made. Its position can optionally be on the side (left / right) or on top. For additional information please refer to the Operating Manual Pressure Sensors 97PA-21x-xxx.

Pos. Description

2 Pressure sensor mounted on top of the spraying valve

3 Pressure sensor mounted on the right side of the spraying valve

Heating plate

The installation of a heating plate is also factory-made. Its position can optionally be on the left or on the right side. For further information please refer to the Description Heating and Accessories.

Pos. Description

4 Heating plate mounted on the left side of the spraying valve

3

2

4

1

eng_Operating Manual_SMS-02.pdf

Documents

Transcript of eng_Operating Manual_SMS-02.pdf