Engineering Management Training2014
-
Upload
rohinton-patel -
Category
Documents
-
view
213 -
download
0
Transcript of Engineering Management Training2014
-
8/12/2019 Engineering Management Training2014
1/95
2014-IFPTraining
2014Herv
Baron
Engineering Management Training
Welcome to this presentation
This is a preview of my
Engineering Management training
4 training sessions will be held in 2014, in Paris
May 12-14th
November 17-19th
-
8/12/2019 Engineering Management Training2014
2/95
2014-IFPTraining
2014Herv
Baron
To get familiar with both BASIC and DETAILED Engineering
To know the work of the various Engineering discilines and getfamiliar with all common engineering deliverables
To understand the challenges faced b! Engineering
To rovide !ou with ractical tis on how to control engineeringe"ecution b! a sub#contractor
Training ob$ectives % scoe
-
8/12/2019 Engineering Management Training2014
3/95
2014-IFPTraining
2014Herv
Baron
In each Engineering disciline& E"lain the design basis and criteria
Clarif! the technical vocabular!
'rovide basic technical knowledge
E"lain the disciline activities
Show the discilines deliverables
E"lain the se(uence of the work with eas! to read flow diagrams
)ighlight the interfaces with other discilines
'erform hand#on e"ercise* in articular si+ing
Confirm knowledge ac(uisition b! a ,ui+ in the end
Training contents
-
8/12/2019 Engineering Management Training2014
4/95
2014-IFPTraining
2014HervBaron
Manual* -.. ages
/our training materials
E"ercise book* 0. ages
CD
Training slides 123.. nos4
5reat for !our tablets6
-
8/12/2019 Engineering Management Training2014
5/95
2014-IFPTr
aining
2014HervBaron
A word about m! edagog!7
I ask first before I resent an!thing
/ou will be asked to find out b! !ourselves8
The urose is to make the brain wiring for the future
M! edagog!
-
8/12/2019 Engineering Management Training2014
6/95
2014-IFPTr
aining
2014HervBaron
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Training Agenda
Da! 2
-
8/12/2019 Engineering Management Training2014
7/95
2014-IFPTr
aining
2014HervBaron
Training Agenda
Da! -
Hands-on mini EPC Project
Key aspects of Engineering
The Technical baseline: the Contractual requirements
Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
-
8/12/2019 Engineering Management Training2014
8/95
2014-IFPTr
aining
2014HervBaron
Training Agenda
Da! 9
The main challenge: meeting the Project schedule
FEED
EPC
How to control a Contractor
The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality Critical Points to watch
-
8/12/2019 Engineering Management Training2014
9/95
2014-IFPTraining
2014HervBaron
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Training Agenda
Da! 2
-
8/12/2019 Engineering Management Training2014
10/95
2014-IFPTraining
2014HervBaron
'ro$ect develoment hases
:ront#end Loading
:EL#2
Business 'lanning 'hase
Objective: Define the
b!ine!! o""ortnit#
$ontent: Technica%a!!e!!&ent' &i%e!tone
!che(%e' e!ti&ate( co!t
range
De%iverab%e!: Fnctiona%
re)ire&ent!' econo&ic
eva%ation
B#: $o&"an#
:EL#-
BASIC Engineering;Concetual
Objective: $onfir& fea!ibi%it#''
!e%ect techno%og#' refine co!t
e!ti&ate' i(entif# ri!*!
$ontent: +va%ate a%ternate!'confir& fea!ibi%it#' (eve%o"
"roce!! (e!ign
De%iverab%e!: ,-.0/ co!t
e!ti&ate' "re%i&inar# !che(%e'
%a#ot' "roce!! (e!ign
B#: $ontractor
:EL#9
:EED
Objective: refine co!t e!ti&ate'
"re"are +P$ "ha!e
$ontent: +va%ate a%ternate!'confir& fea!ibi%it#' (eve%o"
"roce!! (e!ign
De%iverab%e!: ,-10-20/ co!t
e!ti&ate' De!ign ba!i! for +P$'
for I
B#: $ontractor
gate gate
-
8/12/2019 Engineering Management Training2014
11/95
2014-IFPTraining
Engineering
Documents for In(uir!&Bi%% of ateria%! !"ecification!
Documents
submitted toclient
Client
Approval/
Comments
'rocess Design'ackage 1'D'4
-
8/12/2019 Engineering Management Training2014
12/95
2014-IFPTraining
'rocess design
':Ds
)%M balance
=otating
'ressure vessels
:ired e(uiment
)eat e"changers
'ackages etc8
'%IDs
'iing
Instrumentation
La!outCivil
Electrical
Process
data sheet
Equipment specification
Vendor
drawings
The Engineering >ork rocess s!notic
-
8/12/2019 Engineering Management Training2014
13/95
2014-IFPTraining
2014HervB
aron
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Training Agenda
Da! 2
Li f E i i D li bl
-
8/12/2019 Engineering Management Training2014
14/95
2014-IFPTraining
2014HervB
aron
List of common Engineering Deliverables
S ifi ti
-
8/12/2019 Engineering Management Training2014
15/95
2014-IFPTraining
Secifications
Design criteria for civil* structural and buildingengineering
Design secification for roads
Design secification for sewage and drainage
Secification for lant outdoor lighting
Telecommunication and information s!stem hilosoh!
Instrumentation and control s!stem design basis
:ire 'rotection Design
Safet! concet
Design hilosoh! for cathodic rotection
Secification for ie suorts design
Technical secification ? structural steel materials andfabrication
Secification for ashalt aving
Secification for hot di galvani+ed anchor bolts
Technical secification Low
-
8/12/2019 Engineering Management Training2014
16/95
2014-IFPTra
ining
The 1Basic4 Engineering Design Data
Draw theTable of Contents
Training Agenda
-
8/12/2019 Engineering Management Training2014
17/95
2014-IFPTra
ining
2014HervB
aron
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Training Agenda
Da! 2
Engineering discilines& activities and deliverables
-
8/12/2019 Engineering Management Training2014
18/95
2014-IFPTra
ining
2014HervB
aron
Engineering discilines& activities and deliverables
'=CESS
3 Design basis and criteria
3 'rocess Simulations* 'rocess :low Diagrams* )MB* e(uiment list
3 'rocess descrition
3 E(uiment si+ing
3 '%IDs
3 'iing secification and si+ing
3 Instrument rocess secification
3 'rocess and Emergenc! shutdown
3 :lare stud!3 erating manual
'rocess design criteria
-
8/12/2019 Engineering Management Training2014
19/95
2014-IFPTra
ining
'rocess design criteria
De!ign &argin! De!ign Pre!!re an( Te&"eratre criteria
+)i"&ent !iing criteria
ine !iing criteria
$ontro% va%ve !iing criteria
Engineering discilines& activities and deliverables
-
8/12/2019 Engineering Management Training2014
20/95
2014-IFPTra
ining
2014HervB
aron
Engineering discilines& activities and deliverables
'=CESS
3 Design basis and criteria
3 'rocess Simulations* 'rocess :low Diagrams* )MB* e(uiment list
3 'rocess descrition
3 E(uiment si+ing
3 '%IDs
3 'iing secification and si+ing3 Instrument rocess secification
3 'rocess and Emergenc! shutdown
3 :lare stud!3 erating manual
'rocess simulations
-
8/12/2019 Engineering Management Training2014
21/95
2014-IFPTra
ining
2014HervB
aron
'rocess simulations
In"t
- Fee( co&"o!ition an(
con(ition!
5i&%ator !etting!
- F%o6 !che&e
- Ther&o(#na&ic &o(e%
- +)i"&ent "erfor&ance
Ot"t
- 5trea& f%o6! an(
co&"o!ition
- +)i"&ent (t#
Block :low Diagrams % 'rocess :low Diagrams
-
8/12/2019 Engineering Management Training2014
22/95
2014-IFPTra
ining
2014HervBaron
Block :low Diagrams % 'rocess :low Diagrams
The 'rocess :low Diagram 1':D4
-
8/12/2019 Engineering Management Training2014
23/95
2014-IFPTra
ining
The 'rocess :low Diagram 1':D4
=esults from rocess simulations
Deicts the various E(uiment within a 'rocess 1or tilit!4 nit and their se(uence
Shows the rocess controls
The individual drawing item of the ':D is the Equipment Item
-
8/12/2019 Engineering Management Training2014
24/95
'rocess Data Sheet
-
8/12/2019 Engineering Management Training2014
25/95
2014-IFPTraining
'rocess Data Sheet
$ontent! of the Proce!! Data 5heet:
3 De!ign con(ition!
3 Over(e!ign
3 F%i( "ro"ertie!
3 +)i"&ent (t#
3 5*e%eton (ra6ing 8 (i&en!ion!
3 ateria% 9generic t#"e an(
corro!ion a%%o6ance3 5"ecification of interna%!:(e&i!ter' (i!tribtor' baff%e etc;
3 ' heater!
3=vai%ab%e
-
8/12/2019 Engineering Management Training2014
26/95
2014-IFPTraining
g % st u e tat o ag a 1 % 4
?hat "r"o!e (oe! a
P8ID !erve@
=t (e!ign !tage:
3 Define! the (e!ign ba!i! for Pi"ing 8 In!tr&entation (i!ci"%ine!
3 5erve! to !ho6 an( agree the o"erating an( &aintenance featre! bet6een
+ngineer an( O6ner or bet6een +ngineer an( 7en(or3 5erve! to !ho6 the interface 6ith e)i"&ent"ac*age ven(or!
3 Perfor& H=AOP revie6
Dring o"eration:3 eference (ra6ing for o"erator' 6or* "er&it' "%ant &o(ification! etc;
'iing % Instrumentation Diagrams 1'%IDs4
-
8/12/2019 Engineering Management Training2014
27/95
2014-IFPTraining
2014HervBaron
Imortant features 12;94
ormal oeration
3 =edundanc! for critical instruments ; safet! switches
Shutdown
3 Check valves
Start#u
3 'ressuri+ation
3 warm#u ; urge lines
Maintenance
3 E(uiment isolation % b!ass& valves* sectacle;blind
3 itrogen in$ection* vent
3 Drains
3 Control and ;:: valves isolation
3 Instrument isolation
g g 1 4
'iing % Instrumentation Diagrams 1'%IDs4
-
8/12/2019 Engineering Management Training2014
28/95
2014-IFPTraining
2014HervBa
ron
g g 1 4
-
8/12/2019 Engineering Management Training2014
29/95
2014-IFPTraining
2014HervBa
ron
(
I:= I:D I:C
'%ID=eview
)A'
'iing MT
% '
Quiz
-
8/12/2019 Engineering Management Training2014
30/95
2014-IFPTraining
IF$IFDIF$ontent!
Comments from 'iing* I%C discilines
Comments from all discilines
:inali+ed interfaces with e(t;ackage
Issue 'iing ISs
Collect Client comments
'erform )A'
'erform 'ID review
Client comments incororated)A' comments incororated
Diameter of utilit! lines
Diameter of rocess lines
Si+e* number of 'S
-
8/12/2019 Engineering Management Training2014
31/95
2014-IFPTrai
ning
)ands#on e"ercise
T!ical '=CESS Licensor ; Engineering slit
-
8/12/2019 Engineering Management Training2014
32/95
2014-IFPTrai
ning
Item Process Licensor Engineer
PFD, H&MB X
Equipment data sheet Equipment process data sheet:
- Operating conditions,
- Duty
- Diameters of vessels
- Size of Nozzles
- Pump head
+ specific info for internals etc.
Equipment Mechanical data sheet
P&IDs Generic customized (piping class, line and
valves size, HAZOP comments,vendor info)
Line sizing Line sizing criteria Sizing (takes into account eqt loc,
elevation etc.)
Plot Plan recommendations X
Material selection Basic requirement MSD
Training Agenda
-
8/12/2019 Engineering Management Training2014
33/95
2014-IFPTraining
2014HervBa
ron
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Da! 2
:rom 'rocess to Mechanical
-
8/12/2019 Engineering Management Training2014
34/95
2014-IFPTraining
2014HervBa
ron
Proce!! (e!ign
PFD!
H8 ba%ance
otatingPre!!re ve!!e%!
Fire( e)i"&ent
Heat echanger!
Pac*age! etc;
Process
data sheet
Equipment specification
'rocess Data Sheet vs Mechanical Data Sheet
-
8/12/2019 Engineering Management Training2014
35/95
2014-IFPTraining
2014HervBa
ron
Look at the 'DS and MDS in !our e"ercise book8 >hat additionalinformation is contained in the MDS >hat does Mechanicaldesi n entail
'rocess Data Sheet vs Mechanical Data Sheet
-
8/12/2019 Engineering Management Training2014
36/95
2014-IFPTraining
2014HervBa
ron
Proce!! Data 5heet:
3 (e!ign con(ition!
3 !*e%eton (ra6ing!
3 &ateria% 9generic t#"e an(corro!ion a%%o6ance
3 e)i"&ent (i&en!ion!
3 (efinition of t#"e of interna%!3 no%e! %i!t
3 height fro& gron(
echanica% Data 5heet:
3 (e!ign con(ition! 8 co(e
3 !ca%e( (ra6ing
3 &ateria% gra(e! an( thic*ne!! ofa%% "art!
3 a%% (i&en!ion!
3 (ra6ing! of interna%!3 no%e! "o!ition an( e%evation
3 (e!igne( !""ort
3 6eight
3 %oa(! on fon(ation
3 %i&it! of !""%#
Mechanical Design
-
8/12/2019 Engineering Management Training2014
37/95
2014-IFPTraining
2014HervBaron
The ve!!e% 6a%% thic*ne!! i! ca%c%ate( !o that 6ith a%%
%oa(ing!' i;e;'
Interna% "re!!re
+terna% "re!!re
?eight
5ei!&ic
?in(
Other eterna% %oa(!
E(uiment ; Mechanical
-
8/12/2019 Engineering Management Training2014
38/95
2014-IFPTraining
2014HervBaron
>hat is a ackage
>hat is* for Engineering* the uroseto order as a ackage
>hat is usuall! ordered as a ackage
>hich is the resonsible disciline
>hich document is roduced to secif!a ackage B! whom
>hat are the ke! things to considerwhen secif!ing a ackage
Instrumentation Secification for ackaged units
-
8/12/2019 Engineering Management Training2014
39/95
2014-IFPTrain
ing
2014HervBaron
Local control Centralized control
Test
-
8/12/2019 Engineering Management Training2014
40/95
2014-IFPTrain
ing
2014HervBaron
E(uiment 'rocess disciline E(uiment;Mechanical disciline
PD5 Dt#
!"ec
D5 Partic%ar
5"ecification
Cenera%
5"ecification
Pre!!re 7e!!e%
otating e)i"&enteactor
Heat +changer 5he%% 8
Tbe
Heat +changer Other t#"e
Fire( heater
Pac*age
I(entif# the (oc&ent! i!!e( b# +ngineering to or(er each t#"e ofe)i"&entE
Training Agenda
D 2
-
8/12/2019 Engineering Management Training2014
41/95
2014-IFPTrain
ing
2014HervBaron
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Da! 2
)A'
hands on e"ercise
-
8/12/2019 Engineering Management Training2014
42/95
2014-IFPTrain
ing
2014HervBaron
hands#on e"ercise
:ill the table
,uantitative =isk Anal!sis 1,=A4
case stud!& gas leak in Turbo comressor building
-
8/12/2019 Engineering Management Training2014
43/95
2014-IFPTrain
ing
2014HervBaron
case stud!& gas leak in Turbo#comressor building
Release Frequency Immediate
ignition
ESD & Fire
Fighting
Delayed
Ignition
Explosion/
Flash-fire
Consequence Event Frequency (ev/y)
0,998 Jet fire ESD & FF 7,779E-03
0,0700,002 Jet fire no ESD & FF 1,520E-05
1,11E-01
Release/yr
0,949 Dispersion 9,827E-02
0,930
0,120 Explosion 1,774E-05
0,028
0,051 0,880 Flash fire 1,301E-04
0,972 Dispersion 5,133E-03
Yes Frequency (event/year)
Jet fire ESD & FF 7,779E-03
Jet fire no ESD & FF 1,520E-05
Explosion 1,774E-05
No Flash Fire 1,301E-04Dispersion 1,034E-01
B04a/b/c/d 5%
Probabi%it# of i&&e(iate ignition
for 1-0 *g! re%ea!e rate i! G/
9fro& !tati!tica% (ata
Ca! (etector! are "rovi(e( in!i(e the bi%(ing' that
activate i!o%ation an( (e"re!!riation; It i! a!!&e(
that the# o"erate / of the ti&e;
Probabi%it# of e"%o!ion v! f%a!h fire 912/ (e"en(!
on &a!! of ga! an( (egree of confine&ent
>hat is the fre(uenc! of an e"losion
Probabi%it# of (e%a#e( ignition 92;/ ta*e! into accont
e)i"&ent e"%o!ion "rotection 9+
Step 2: Event tree analsis
Training Agenda
Da! 2
-
8/12/2019 Engineering Management Training2014
44/95
2014-IFPTrain
ing
2014HervBar
on
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Da! 2
Civil foundation calculation
-
8/12/2019 Engineering Management Training2014
45/95
2014-IFPTrain
ing
2014HervBar
on
Inut
oa(!: (ea(' o"erating'
te!t' %ive' 6in(' !ei!&ic'
5oi% (ata: bearing
ca"acit#' ang%e of
friction' nit 6eight'
bo#anc#
5afet# factor! 9for
!%i(ing an( overtrning
Di&en!ion! to te!t
Calculation
5tabi%it# chec*
for !%i(ing an(
overtrning
Bearing"re!!re chec*
Overtrning
ai!
5tabi%iing
&o&ent
De-!tabi%iing
&o&ent
:oundation guide drawing
-
8/12/2019 Engineering Management Training2014
46/95
2014-IFPTrain
ing
2014HervBar
on
'ie#rack design
-
8/12/2019 Engineering Management Training2014
47/95
2014-IFPTrain
ing
2014HervBar
on
?hat i! !a%%# the governing %oa(@
>hat is the governing design criteria
Training Agenda
Da! 2
-
8/12/2019 Engineering Management Training2014
48/95
2014-IFPTrain
ing
2014HervBar
on
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Da! 2
La!out;rinciles
Define the resective osition of the 0
-
8/12/2019 Engineering Management Training2014
49/95
2014-IFPTrain
ing
2014HervBaron
P+7=II
-
8/12/2019 Engineering Management Training2014
50/95
2014-IFPTraining
2014HervBaron
as er 5E 5A' 5uidelines -838-
La!out rinciles& t!ical nit La!out
-
8/12/2019 Engineering Management Training2014
51/95
2014-IFPTraining
2014HervBaron
'iing installation
-
8/12/2019 Engineering Management Training2014
52/95
2014-IFPTraining
2014HervBaron
nit 'lot 'lan Line diagram
'iing design iso vs Sho iso
-
8/12/2019 Engineering Management Training2014
53/95
2014-IFPTraining
2014HervBaron
'iing installation work rocess
-
8/12/2019 Engineering Management Training2014
54/95
2014-IFPTraining
'iing
line
diagram
'lot
'lan
'iing
studies
% la!out
'iing 9D
modelling
Pi"ing !tre!! ana%#!i!
'iing
isometric
drawing
Stress
F
'iing
isometric
drawing I:C
:or some lines* anothercheck is done8
B! whom
:or which lines
'iing material management work rocess
-
8/12/2019 Engineering Management Training2014
55/95
2014-IFPTraining
'iing
line
diagram
'lot
'lan
'iing
studies %
la!out
'iing 9D
modelling
1!t Pi"ing TO:
for In)ir#
'iing
isometric
drawing
Stress
F
'iing
isometric
drawing
I:C
':D
Proce!!
e)t %i!t
I:='%IDs
2n( Pi"ing TO'
for Or(er
I:D'%IDs
I:C
'%IDs .r( an( netPi"ing TO!
At which ro$ect month shall the stes take lace
,ui+
-
8/12/2019 Engineering Management Training2014
56/95
2014-IFPTraini
ng
2014HervBaro
n
'ut the following tasks in order
'erform iing Material#Take#ff for first urchase
)A'
'%ID review between CM'A/ and CT=ACT=
Issue of I:= '%ID
'%ID I:C issue
Issue of I:D '%ID
Training Agenda
Da! 2
-
8/12/2019 Engineering Management Training2014
57/95
2014-IFPTraini
ng
2014HervBaro
n
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING INSTRUMENTATION
ELECTRICAL
'rocess Control S!stem
-
8/12/2019 Engineering Management Training2014
58/95
2014-IFPTraining
2014HervBaro
n
$a!e of Pac*age
contro%%e( b# $entra%Proce!! $ontro%
5#!te&
>hat documents fromthe ackage
-
8/12/2019 Engineering Management Training2014
59/95
2014-IFPTraining
2014HervBaro
n
Engineering in the Project: Role, Organization, Documents,Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING INSTRUMENTATION
ELECTRICAL
Electrical consumer list
-
8/12/2019 Engineering Management Training2014
60/95
2014-IFPTraining
Electrical Engineering
-
8/12/2019 Engineering Management Training2014
61/95
2014-IFPTraining
Electrical Engineering
-
8/12/2019 Engineering Management Training2014
62/95
2014-IFPTraining
Quiz! Electrical Engineering input data
"uess the title of the documents
-
8/12/2019 Engineering Management Training2014
63/95
2014-IFPTraining
2014HervBaro
n
Equipment
specs
Electrical
Document?
Process
Document?
Vendor
Document?
Electrical
Document?
Piping &
Layout
Document?Electrical
Training Agenda
Da! -
-
8/12/2019 Engineering Management Training2014
64/95
2014-IFPTrainin
g
2014HervBaro
n
Hands-on mini EPC Project
Key aspects of Engineering
The Technical baseline: the Contractual requirements Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
Define the Engineering schedule
-
8/12/2019 Engineering Management Training2014
65/95
2014-IFPTrainin
g
2014HervBaro
n
Training Agenda
Da! -
-
8/12/2019 Engineering Management Training2014
66/95
2014-IFPTrainin
g
2014HervBaron
Hands-on mini EPC Project
Key aspects of Engineering
The Technical baseline: the Contractual requirements Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
ED=SEMET& case stud!
-
8/12/2019 Engineering Management Training2014
67/95
2014-IFPTrainin
g
JG
28 CT=ACT= identifies* in the course of the design* that the caacit! of oneutilit! unit foreseen in the DESI5 'ACFA5E is not enough8 A unit withincreased caacit! is re(uired8
-8 A document art of the e"clusions listed in the Endorsement Certificatesecifies that Sea >ater used for cooling should be discharged no more with nomore than 2.GC temerature increase8 CM'A/ now asks for 9GC8 Thisre(uired CT= to ut additional cooling facilities8
Discuss #$%s entitlement to a #'()"E *%DE% in each case
Training Agenda
Da! -
-
8/12/2019 Engineering Management Training2014
68/95
2014-IFPTrainin
g
2014HervBaron
Hands-on mini EPC Project
Key aspects of Engineering
The Technical baseline: the Contractual requirements Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
Engineering Slit of work
-
8/12/2019 Engineering Management Training2014
69/95
2014-IFPTrainin
g
2014HervBaron
Disciline 'aris 1H4 India 1H4
Proce!!H5+ De!ign
+)i"&ent
+%ectrica%
In!tr&entation
$ivi%
Pi"ing
What is the t+picalshare of manhours
done in home office
versus low cost
center
Engineering Slit of work;'iing
)ori+ontal slit
-
8/12/2019 Engineering Management Training2014
70/95
2014-IFPTrainin
g
2014HervBaron
Engineering resourcesThe different categor! of Engineering ersonnel&
d ft ; d i ; i ; l d i
-
8/12/2019 Engineering Management Training2014
71/95
2014-IFPTrainin
g
2014HervBaron
Civil Designer
Kob !co"e 8 "r"o!e Pre"aration of (e!ign (e%iverab%e! ba!e( on
+ngineerL! "%an!
Me# re!"on!ibi%itie! Organiation an( co-or(ination of (e!ign
an( (rafting !t(ie! re!%ting in the
"ro(ction of
Detai%e( (ra6ing! Bi%% of )antitie!
+tc;
Deve%o"&ent of (ra6ing!' &o(e%! !ing
$=D !#!te&!
+(cation Di"%o&a in $ivi% +ngineering Drafting
?or* e"erience #ear! of re%ate( 6or*e( e"erience
anage&ent re!"on!ibi%itie! Organie! the 6or* of (raft!&en
$o&"ter !*i%%! Drafting 9$=D !oft6are!
draftsman ; designer ; engineer ; lead engineer
Training Agenda
Da! -
-
8/12/2019 Engineering Management Training2014
72/95
2014-IFPTrainin
g
2014HervBaron
Hands-on mini EPC Project
Key aspects of Engineering
The Technical baseline: the Contractual requirements Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
The Engineering work se(uence
:ill the missing cations
-
8/12/2019 Engineering Management Training2014
73/95
2014-IFPTrainin
g
'iing % Instrumentation Diagram 1'%ID4
>hich discilines rovide inut to '%IDs
-
8/12/2019 Engineering Management Training2014
74/95
2014-IFPTrainin
g
2014HervBaron
>hich discilines rovide inut to '%IDs
Training Agenda
Da! -
-
8/12/2019 Engineering Management Training2014
75/95
2014-IFPTraining
2014HervBaron
Hands-on mini EPC Project
Key aspects of Engineering
The Technical baseline: the Contractual requirements Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
Cost estimate basics;Anal!tical
Commodit! Data re(uired from
Engineering for cost
Engineering
Disciline
Engineering Deliverable
-
8/12/2019 Engineering Management Training2014
76/95
2014-IFPTraining
2014HervBaron
Engineering for cost
estimate
Disciline
Pre!!re ve!!e%!
Heat echanger!
otating
Pi"ing
+%ectrica% e)i"&ent 8cab%e!
In!tr&entation 8
$ontro%
+arth6or*!' concrete5tee% !trctre
Bi%(ing!
Painting' in!%ation
etL! fi%% the tab%eE
BASIC vs DETAIL design
-
8/12/2019 Engineering Management Training2014
77/95
2014-IFPTraining
2014HervBaron
Conventional scheme vs CC:T scheme
F++D $FT FID +P$BID =PP=I5=POPO5=
-
8/12/2019 Engineering Management Training2014
78/95
2014-IFPTraining
2014HervBaron
$$FT
$$FT
$$FT
5++$TIO< OF
$O
-
8/12/2019 Engineering Management Training2014
79/95
2014-IFPTraining
2014HervBaron
Hands-on mini EPC Project
Key aspects of Engineering
The Technical baseline: the Contractual requirements Engineering organization, split of Work and resources
Interfaces between disciplines
BASIC vs DETAIL design
Document control
Engineering Interface with Procurement, Construction, Third Parties
IT
Management of changes
rigin of changes
Identif! the likel! imact of the Engineering reviews on the design
-
8/12/2019 Engineering Management Training2014
80/95
2014-IFPTraining
! ! g g g
ewinstruments
SILreview
9D
modelreview
'%IDreview
,=A
)A'
)AID
ewaccesses
ewvalves
ESDlogic
Blastresistance
Designcriteria
'%IDs'lot'lan
Training AgendaDa! 9
-
8/12/2019 Engineering Management Training2014
81/95
2014-IFPTraining
2014HervBaron
The main challenge: meeting the Project schedule
FEED
EPC
How to control a Contractor
The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch
Critical ath of an il % 5as 'ro$ect
-
8/12/2019 Engineering Management Training2014
82/95
2014-IFPTraining
2014HervBaron
Fe! Engineering Milestones for an E'C
-
8/12/2019 Engineering Management Training2014
83/95
2014-IFPTraining
2014HervBaron
3 '%ID 2st issue
3 LLI Material =e(uisition Issued for 'urchase
3 )A'
3 Control valves* 'S
-
8/12/2019 Engineering Management Training2014
84/95
2014-IFPTraining
2014HervBaron
T!ical level 2 n#Shore E'C 'ro$ect Engineering schedule
-
8/12/2019 Engineering Management Training2014
85/95
2014-IFPTraining
2014HervBaron
Training AgendaDa! 9
-
8/12/2019 Engineering Management Training2014
86/95
2014-IFPTraining
2014HervBaron
The main challenge: meeting the Project schedule
FEED
EPC
How to control a Contractor
The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch
Safet! Engineering
-
8/12/2019 Engineering Management Training2014
87/95
2014-IFPTraining
2014HervBaron
In !our oinion* how is Safet! erforming
Training AgendaDa! 9
Th i h ll ti th P j t h d l
-
8/12/2019 Engineering Management Training2014
88/95
2014-IFPTraining
2014HervBaron
The main challenge: meeting the Project schedule
FEED
EPC
How to control a Contractor
The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch
Training AgendaDa! 9
Th i h ll ti th P j t h d l
-
8/12/2019 Engineering Management Training2014
89/95
2014-IFPTraining
2014HervBaron
The main challenge: meeting the Project schedule
FEED
EPC
How to control a Contractor
The plan
Progress measurement
Factors that could Impact progress
Engineering Controls and KPIs
Engineering Quality
Critical Points to watch
The ideal ro$ect
control dashboard
The IdealJ 'ro$ect Control dashboard
Milestone status
Milestone 'lanned :orecast ActualConcrete workfront curve
cumulative m9 of I:C dwgs
-
8/12/2019 Engineering Management Training2014
90/95
2014-IFPTraining
2014HervBaron
I PO Pace(
0/ +)t PO
1!t !tee% PO
1!t Pi"ing PO
IF$ P8ID!
IF$ P%ot P%an
0/ I!o&etric!
,uantities follow#u
Commodit! Initial :orecast
$oncrete 9&.
5tee% 9ton!
Pi"ing 9ton!
+%ec cab%e! 9*&
Steel structure workfront curve
cumulative tons of I:C dwgs
'iing workfront curve
Cumulative tons of I:C isos
Engineering rogress F'Is
-
8/12/2019 Engineering Management Training2014
91/95
2014-IFPTraining
2014HervBaron
E'C Fe! Engineering Milestones and benchmarks
Fe! Engineering Milestones for an E'C
3 '%ID 2st issue
-
8/12/2019 Engineering Management Training2014
92/95
2014-IFPTraining
2014HervBaron
3 '%ID 2st issue3 LLI '
3 )A'
3 2st model review3 2st 'iing '
3 Control valves* 'S
-
8/12/2019 Engineering Management Training2014
93/95
2014-IFPTraining
2014HervBaron
item3 hours
E'C& number of )88 manhours er e(uiment item
3 hours
E'C& number of )88 manhours er SD of CA'E
3 hour ; mln SD
E'C& number of 'rocurement 1Bu!er* E"editer* Insector*Transit4 manhours for one 'urchase rder
3 manhours
'lease guess7
Engineering Management Training
/our instructor&
)erv Baron 'ro$ect Manager
-
8/12/2019 Engineering Management Training2014
94/95
2014-IFPTraining
2014HervBaron
)erv Baron* 'ro$ect Manager
'rofessional e"erience;ositions held
Proce!! +ngineer 92 #ear!' Pro(ction +ngineer 92 #ear!
Engineering Manager 1N !ears4 for +P$ On-5hore .00&%n N5D Project
:ield Engineering Manager 1N !ears4 for +P$ Off-!hore 9FP5O 1b%n N5D Project
'ro$ect Manager 92 #ear! for 0&%n N5D +P$ reva&"ing
'ro$ect Manager 91 #ear for F++D an( Ba!ic De!ign
Project $ontro% anager 91 #ear for 100'000 &anhor! F++D
$ontract anager 9. #ear! for G00&%n N5D an( 1b%n N5D +P$
Training e"erience
Deve%o"er an( in!trctor of IFP TrainingL!
+ngineering anage&ent Training 910 !e!!ion! he%('
Project contro% training 9J !e!!ion! he%('
'rofessional e"erience;Comanies worked with
TOT=' for 4 #ear!
SAI'EM' for #ear! TEC)I'' for J #ear!
/ou are >elcome6
2 sessions of this Training will be held in 2014
-
8/12/2019 Engineering Management Training2014
95/95
2014-IFPTraining
2014HervBaron
May 12-14th, Paris
November 15-17th, Paris
To enro%%' go to
htt&;;www8iftraining8com
r contact Marion&
&arion;%an(rinif"training;co&