ELITE SERIES GETTING STARTED MANUAL - …thomasblairpe.com/quick.pdfELITE SERIES GETTING STARTED...

Elite Series � Getting Started 4201-179 Rev G

ELITE SERIESGETTING STARTED

MANUAL


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Contents

Section 1: Unpacking, Installation and Connection 4

1.1 Unpacking your Elite Series 51.1.1 Unpacking the Elite Series 51.1.2 Disposal of Packaging 5

1.2 Installation of the Elite Series 51.2.1 Installation Environment 51.2.2 Mounting Methods 7

1.3 Connecting the Elite Series 111.3.1 Power Wiring 111.3.2 Motor Rotation 131.3.3 Display Mounting 131.3.4 Control Wiring 131.3.5 Earthing of Control 0V 131.3.6 Shaft Encoder Selection and Mounting 131.3.7 Fibre Optic Connections 151.3.8 Rubber Control Cable Grommets 151.3.9 External Powering of the Control Board 151.3.10 Gland Plate and Front Cover Recommended Screw Torques 15

Section 2: Operation of the Display Unit 18

2.1 Display Unit Description 192.1.1 The Display Unit and Keys 192.1.2 Selection of Screens 192.1.3 Parameter and Mode Adjustment 20

2.2 Configuring of Operating Mode 202.2.1 Operating Modes 212.2.2 Swapping Between OPERATION and COMMISSIONING Modes 212.2.3 Setting a Password for the First Time 22

Section 3: Preliminary Commissioning of the Elite Series 24

3.1 Commissioning Without Motor 253.1.1 Foreword 253.1.2 Checks Before Powering up 253.1.3 Applying Power to the Elite Series 25

3.2 Preliminary Control Setup 253.2.1 Foreword 263.2.2 Checking of Analogue Inputs 263.2.3 Checking of Analogue Outputs 263.2.4 Checking of Digital Inputs 273.2.5 Checking of Digital Outputs 283.2.6 Preliminary Setup 28


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Microdrive Elite is a registered trademark of PDL Electronics Ltd.

3.2.7 Shaft Encoder Configuration 293.2.8 Dynamic Brake Configuration (if fitted) 293.2.9 Checking of Fibre Optic Input 303.2.10 Checking of Serial Input 30

3.3 Energising the Motor 303.3.1 Connecting the Motor 303.3.2 Checking the Shaft Encoder (if fitted) 303.3.3 Autotuning 313.3.4 Preliminary Commissioning Complete 31

Section 4: Final Commissioning of the Elite Series 31

4.1 Operation Mode and Configuration 324.1.1 Operation Modes 334.1.2 Input Configuration 344.1.3 Output Configuration 344.1.4 Acceleration and Deceleration Rates 354.1.5 Speed and Torque Limits 354.1.6 Multi-references 35

4.2 Closed Loop Vector Speed Loop Tuning 364.2.1 Speed Loop Proportional Gain (Screen X4f) 364.2.2 Speed Loop Integral Gain (Screen X4g) 364.2.3 Speed Loop Derivative Gain (Screen X4h) 364.2.4 Use of Analogue Output in Tuning Speed Loop 36

List of FiguresFigure 1.1: Elite Series Dimensions and Weights 6Figure 1.2: Full Load Dissipation and Cooling Air Flow Rates 7Figure 1.3: Mounting Details for Elite Series 8-10Figure 1.4: Power Wiring and Dynamic Brake Connections 12Figure 1.5: Fuse Rating Table 12Figure 1.6: Shaft Encoder Connection Details 14Figure 1.7: External Powering of Control Board 15Figure 1.8: Control Inputs and Outputs 16-17Figure 2.1: Elite Series Display Unit 19Figure 2.2: Control of Screen Folding 20Figure 2.3: Setting Commission Mode after a Password has been set 22Figure 2.4: Setting a Password for the First Time 23Figure 3.1: Screens Z3, Z4 � Analogue Input Status 26Figure 3.2: Screens Z5, Z6 � Analogue Output Status 27Figure 3.3: Screen Z7 � Digital Input Status 28Figure 3.4: Screen Z10 � Digital Output Status 28Figure 4.1: Elite Series Operation Modes 34Figure 4.2: Default Screen Lists A-H 37Figure 4.3: Default Screen Lists I-M 38Figure 4.4: Default Screen Lists N-P 39Figure 4.5: Default Screen Lists R-Z 40


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Section 1:Unpacking, Installation and

Connection


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1.1 Unpacking your Elite Series1.1.1 Unpacking the Elite SeriesOn unpacking, check that all listed items are present and undamaged.

Item 1: Elite Series motor controller

Item 2: Elite Series Getting Started Manual (Part No. 4201-179)(This manual)

Item 3: Elite Series Technical Manual (Part No. 4201-180)

If the Elite Series motor controller appears to be damaged, file a report with yourcarrier.

If any documentation is not present, contact your local PDL Electronics supplieror distributor.

1.1.2 Disposal of PackagingAll packaging materials are made from cardboard and/or wood are able to berecycled at your local recycling centre.

1.2 Installation of the Elite Series1.2.1 Installation EnvironmentFigure 1.1 details the dimensions and weights of the Elite Series range ofinduction motor controllers. The ambient temperature of the installation locationmust not exceed 50°C (122°F). An ambient temperature below 40°C (104°F) ispreferable, for longer component lifetime, and to enable extra output rating to beachieved for pump and fan installations.

The internal components of the Elite Series are sealed from the cooling air. Thusthe drive is protected against an environment contaminated to pollution degree 3(damp or dusty air).

Each Elite Series motor controller must have cooling air available and willcontribute to heating the environment in which it is mounted. Details are given inFigure 1.2 from which the total cooling load should be calculated. Any airconditioning or ventilation system used in the plant room must be capable ofhandling this load, plus that caused by any other dissipative devices in the sameroom, while keeping the ambient air temperature below 40°C to 50°C (104°F to122°F). The air delivery system must be able to handle the total calculated airflow, with allowance made for system back pressure.


6

407

262279430 27ME−31 to ME−46

6.5

ME−2.5 to ME−22.5MODEL

H

NO

RA TTS

262D (mm)W (mm)

430H (mm)

30

139 10 − 14

4808−013 REV G

Weight (kg)

RUN KO

STOPRESET

288.

8

446.

5

ME−2.5 − 22.5

10

ME−31 − 46

W D 4

UE−115, UE−140UE−90

UE−60, UE−75

MODEL H (mm)

970970

970

W (mm)

347347

347

D (mm)

313313

313

225.5 116

PackagedNetWeight (kg)

90

9497

Weight (kg)

80.577.5

73.5

4808−090 REV B

T

Lifting

H28

681

Lugs

136

AC MOTOR CONTROLLER

Figure 1.1: Elite Series Dimensions and Weights


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MODELFULL LOAD

DISSIPATION (W)COOLING AIR FLOWRATE (cubic m / hr)

ME-2.5 55 200

ME-6.5 140 200

ME-10.5 220 200

ME-12 250 200

ME-18 330 200

ME-22.5 465 200

ME-31 640 400

ME-38 780 400

ME-46 950 400

UE-60 1100 400

UE-75 1300 400

UE-90 1600 400

UE-115 2000 400

UE-140 2500 400

4202-156 Rev E

Figure 1.2: Full Load Dissipation and Cooling Air Flow Rates

1.2.2 Mounting MethodsThe Microdrive Elite Series range (2.5A to 46A) is designed for wall orswitchboard mounting.

Allowable mounting methods are:

· (Standard) vertical, back to wall, with gland plate at bottom. Steel DIN railmounting at top, screw fixing at bottom.

· Inverted mounting, with gland plate at top. Steel DIN rail mounting at centre,screw fixing at top.

· Vertical mounting, side to wall. Use extra mounting brackets.

· Horizontal mounting. Steel DIN rail mounting at centre, screw fixing at sides.

The Ultradrive Elite Series range (60A to 140A) is designed for wall orswitchboard mounting.

The mounting must be:

· Vertical back to wall, with gland plate at bottom.


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· 4 x M8 high tensile bolts must be used for fixing to wall.Note that eyelets are provided to allow prefixing of the mounting bolts beforefitting of the Elites series.

· Wall/switchboard gear plate must be designed for the weight of the EliteSeries and power cables.

C441.5 DIN RAIL

ME−2.5 to ME−22.5

119.

5

5.0 HOLES

0 D

atum

5.00 Datum

19.5

69.5

DISPLAY

364.0

413.0

C

4808

−04

3 R

EV

. G

ME−31 to ME−46

72.5

0 D

atum

19.5

206.

020

9.3

259.

0

C

C

446.5

139.0 279.0

Figure 1.3a: Standard Mounting Details for Elite Series(2.5A to 46A)


9

4808

-044

RE

V. D

259.

0

206.

0

72.5

19.5

0 D

atum

ME-2.5 to ME-22.5 ME-31 to ME-46

279.

0

0 D

atum

5.0 HOLES

CENTRE LINE

DIN RAIL

446.5441.5

294.0

5.00 Datum

DIN RAIL

CENTRE LINE

139.

011

9.5

69.5

19.5

C

DISPLAY

82.5 C

69.7

C

Figure 1.3b: Inverted Mounting Details for Elite Series (2.5A to 46A)

139.0

0 D

atum

DIN RAIL

CENTRE LINE

279.0

ME-31 to ME-46

ME-2.5 to ME-22.5

0 Datum

4808

-045

RE

V. D

259.0

206.0

72.5

19.5

0 Datum

119.5

69.5

19.5

5.0 HOLES

CENTRE LINE

DIN RAIL

108.5

248.0

446.

544

1.5

5.0

209.3C

C

82.5

DISPLAY

C

DISPLAY

Figure 1.3c: Horizontal Mounting Details for Elite Series(2.5A to 46A)


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105° MAX OPENING ANGLE

WALL

Ø9.0 HOLES

VentilationSpace

FLOOR

SpaceVentilation

CEILING

300

283

313

321300

842

340

8048

164

587

29

4808−089 Rev B

Figure 1.3d: Ultradrive Elite Series Mounting Details


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1.3 Connecting the Elite SeriesRemove the terminal cover for access to the gland plate and terminals. Allexternal wiring should be passed through the gland plate supplied. Glands mustbe correctly fitted to the cables and the gland plate screws tightened to therecommended torque of 3.5Nm to preserve the IP54 rating of the Elite Series.

1.3.1 Power WiringWARNING:

ENSURE SUPPLY IS ISOLATED BEFORE WIRING UP

Refer to Figure 1.4 for power wiring details. The following notes refer to thedrawing.

1. The Elite Series is designed for operation from a three phase earthed neutralsupply. The drive and its cooling fans are not phase sequence sensitive.Input fuses must be installed. Fuses must be a general purpose LV h.r.c typeintended for distribution circuits, of a voltage rating to suit the supply (typically440Vac - 600Vac). Fuse ratings are shown in Figure 1.5.

2. Power factor correction capacitors are not required on the Elite Series input,and must not be connected to the Elite Series output.

3. An off load isolation switch or contactor may be fitted to the Elite Seriesoutput. Never attempt to operate this isolator under load. The Elite Seriesoperates as a current source and opening the output while running couldcause extensive damage or fire in the switchgear.

4. To maintain electromagnetic compatibility use screened cable (e.g. neutralscreen, steel conduit) on the Elite Series output. Bond the screen solidly tothe drive and motor chassis. Run the output cables separately from the inputcables to reduce the chance of RFI cross-coupling. Failure to use screenedoutput cables may lead to disruption of other electronic equipment.

5. The Elite Series protects the motor with an electronic overload, so an externaloverload relay is not necessary. Where multiple motors are attached,separate overload protection must be applied to each motor.

6 The Elite Series output waveform can give rise to high (capacitive) earthleakage currents. Permanent earth connection of both the motor and theElite Series is essential before connection to the supply.

7. For applications where regeneration is likely to occur, a dynamic brakeresistor may be required. The resistor must be positioned so that any heatgenerated by it will not ignite or damage its surroundings. Refer to the EliteSeries Technical Manual (PDL Part No. 4201-180) for dynamic brake setupinformation.

8. The location and order of the power terminals varies from model to model.Refer to the terminal labels before connection.


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L2

F1F2F3

L1E

L2L3

1

6

2NO!

L3

RESISTOR (OPTIONAL)7

V

8

EL1

WE

−U

B+

DYNAMIC BRAKE

4 5

4808−003 Rev. E

3NO!

2

M

5

POWER TERMINALSBEFORE CONNECTING TO

READ NOTES TO !

1WARNING:

8

Figure 1.4: Power Wiring and Dynamic Brake Connections

MODELMAXIMUM

RATED INPUTCURRENT (A)

RECOMMENDEDFUSE

RATING (A)

RECOMMENDEDCABLE SIZE (mm²)

ME-2.5 3.1 6 2.5 - 4

ME-6.5 8.1 16 2.5 - 4

ME-10.5 13.1 25 2.5 - 4

ME-12 15 32 4 - 6

ME-18 22 40 4 - 6

ME-22.5 28 50 4 - 6

ME-31 39 80 6 - 10

ME-38 47 100 10 - 16

ME-46 57 100 16 - 25

UE-60 75 150 25-35

UE-75 95 200 35-50

UE-90 115 200 50-70

UE-115 145 300 70-95

UE-140 175 300 95-120

4202-157 Rev G

Figure 1.5: Fuse Rating Table


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1.3.2 Motor RotationUSE OF �+� AND ��

�+� Speed is used to describe speed in the forward direction.

According to IEC34-7, the motor rotates clockwise when:� viewed from the shaft end� terminals U1, V1 and W1 or U2, V2 and W2 are connected to theElite Series output phases U, V, W respectively� the Elite Series is operating with �+� speed.

�� is used to describe speed in the reverse direction of the motor.

1.3.3 Display MountingThe display unit may be rotated in 90° increments, to suit the mountingorientation of the Elite Series. The display unit may also be mounted remotelyfrom the drive, to a maximum of 3 metres.

1.3.4 Control WiringControl Wiring RecommendationsBring the control wiring into the enclosure through the gland plate, and installglands to maintain IP54 integrity. Loom control wiring and power wiringseparately, at least 300 mm apart and crossing only at right angles. Controlcables must be screened to ensure correct operation. Connect the screen onlyto the ground at the Elite Series to prevent ground loops.

Connection recommendations are:Maximum tightening torque: 0.5 Nm (4.5 lb-in)Maximum cable size: 1.5 mm2 appliance wire

(26 - 14 AWG Cu)Maximum number of cables per terminal: TwoCable stripping length: 7 mm (0.28 in)

The default configuration of the digital inputs is active high. i.e., the common of allmulti-function input switches should be connected to +24Vdc (Terminal T21).

The External Trip/PTC input must be connected to +24Vdc (Terminal T21) (whenset for active high) for the Elite Series to start and run a motor.

1.3.5 Earthing of Control 0VTo comply with the requirements of a Class 1 earthing system, the Elite Seriescontrol 0V must be linked to earth at some point. Connection of multiple earthpoints may cause earth loops and should be avoided. An earth link is providedbetween Terminal T20 and the terminal surround plate and must be removed ifnot required. Removal will allow the 0V point to float up to ±50Vdc (30Vac) fromchassis earth.

1.3.6 Shaft Encoder Selection and MountingA shaft encoder will be needed if operating the Elite Series in closed loop vectorcontrol mode.


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Preferred Specification:Type:Incremental, quadrature, differential push�pull output (line driver output).Recommended PPR:1000 to 2000 ppr per motor pole pair for directly driven encoderMinimum PPR:500 ppr per motor pole pair (4 pole motor = 1000 ppr).Supply requirement:5Vdc 100mA max. (Terminal T30) or 24Vdc 500mA max. (Terminal T36).

Alternative Specification:Type:Single ended push-pull - will cause a reduction in noise immunity.Or:Single ended open collector - pulses will be distorted by long cables. Forthis type of encoder the product of cable length (metres) x maximumfrequency (kHz) should not exceed 1500. Absolute maximum cable length is30 m.

Fitting of Encoder:Fit directly to the motor (using a flexible coupling) or indirectly via a tootheddrive belt or similar. Avoid slip, backlash, loose couplings and high shaftloadings. Wiring must be done using shielded twisted cable. Earth the shieldat the drive end only. Figure 1.6 supplies connection details.

NCT32AOUTPUT

T33

T34

T35GND

_B

B

GROUND SCREEN AT DRIVE END ONLY

(b) SINGLE−ENDED ENCODER

NC

0V

B

4808−042 Rev. C

ENCODER

T36

T31

T30

T35

T34

T30

T31

T32

T33

GND

+5V

A_

+24V

B

B_

_A

A

+5V

+VE CONNECTION TO SUIT ENCODER RATING

SINGLE ENDED

SWAP A ,B TO REVERSE PULSE DIRECTION

GROUND SCREEN AT DRIVE END ONLY

SWAP A ,A TO REVERSE PULSE DIRECTION

DIFFERENTIAL

(a) DIFFERENTIAL ENCODER

+VE

A

_

+5V

B

B

0V

_

A_A

4808−042 Rev.C

OUTPUTENCODER

Figure 1.6: Shaft Encoder Connection Details


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1.3.7 Fibre Optic ConnectionsEach Elite Series has an optical input port and output port enabling digitallyencoded analogue levels to be passed between drives using plastic fibre opticcable.

Use a knife blade to cut the fibre optic cable to length; insert into the fibre opticport and screw tight the connector.

1.3.8 Rubber Control Cable GrommetsSeveral rubber control cable grommets are provided within the glade plate areaof the Elite Series 2.5A to 46A for glanding control cables, fibre optic cables andencoder cables. Cut the tip to the desired diameter for proper sealing around thecable.

1.3.9 External Powering of the Control BoardThe Elite Series Control Board can be externally energised, by connection of anexternal +24Vdc (nominal) 1A supply to control terminals T36, T37.

POWER External Power Supply 24Vdc +5% -10%

Rating: 800mA + Customer Connected loads

4808-035 Rev A4808-035 Rev AInternal Load: 700mA Control Board

100mA Display

-

37

36

Control Terminals

Customer Connected

Loads(500mA Maximum)

+

SUPPLY

Figure 1.7: External Powering of Control Board

1.3.10 Gland Plate and Front Cover Recommended Screw TorquesTo ensure that the Elite Series is protected against ingress of dust and splashingwater, cable glands must be used and the gland plate and front cover must betightened to the recommended torque.

Recommended tightening torques are:

MODEL SCREWS TORQUES

ME2.5 to 46Gland Plate Screws (M5)Front Panel Screws (6-32

UNC 28 thread)

3.25 - 3.75 Nm1.0 - 1.5 Nm

UE60 to 140Gland Plate Screws (M5)

Door Locks3.25 - 3.75 Nm

Quarter turn using key

4202-327 Rev A


16

T13

FO

T14

T15

T16

T17

T18

T19

T20

T21

Motor PTC

Fibre Optic Output

or external trip input

Active High

Active Low

Threshold: 7.5V

+24/0VControl

Voltage:

Min. HighThreshold: 15V

3mALoad

Max. LowCurrent:

ProgrammableInputs

MotorPTC Input

4808−037 Rev G

+24V

Multifunction6 x

16k5

16k5

Inputs

16k5

16k5

16k5

T1

T2

T3

T4

T5

T6

T7

T8

T9

T10

T11

T12

Relay 1

External

Switch

DynamicBrake

Display

RED

ARST T

ON NUR

GREEN

YELLOW

RESET

POTS

OK

Non−inductive Relay 2

O/PRelay 3

250Vac /

2A30Vdc

Relay OutputsRating

O/P

Screen all control cables

O/P

External Dynamic Brake Control

Int.+24V

16k5

DataDisplay

ActiveHigh

ActiveLow

+24V

Relay Outputs

ProgrammableVolt Free

2 x N.O.

275Vac

1 x C.O.

275Vac

275Vac

3 x

275Vac

Figure 1.8a: Control Inputs and Outputs


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-- 200 kHz2k7 --B

RS232

RS485

+24VdcUser

4808-038 Rev F

Iso

30V Fuse

Rx

Tx

Differential

Single-ended/Encoder

+5V Iso

F1

Decoder

+24VdcInt.

RS485 BT39

RS232 TxT42

Fibre Optic InputFI

RS232 Rx

RS232 / RS485Return

T41

T40

500mA max.

RS485 A

0V

T38

T37

User +24V In/Out

0VT35

T36

T34

B

A

2k7

2k7

Decoder

+5V

2k7

Encoder

250 Ohm

10mA

250 Ohm

Screen all control cables

R >500 Ohm:

T28 1k Ohm pot

Max. Freq.Encoder

IncrementalQuadrature

AT31

T32

T33 B

----A

+5V 100mA Max.

0V

T30

T29

R <500 Ohm:

or 0 to 20mA

or 0 to 20mA

0V to +10V-10V to +10V4 to 20mA

4 to 20mA

-10V to +10V0V to +10V or

+10V feed to

AnalogueInput 1

Input 2AnalogueT27

T26Format:

0V

AnalogueOutput 2

Output 1Analogue

T24

T25

T23

L

L

0VT22 Format:

Figure 1.8b: Control Inputs and Outputs


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Section 2:Operation of the Display Unit


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2.1 Display Unit Description2.1.1 The Display Unit and KeysRefer to Figure 2.1 for Display Unit Details

STATUS LINE : Indicates drive status, overload status, output torque,output speed.

CONTROL LINE : Indicates screen number, screen description, parameterfor adjustment.

SCREEN CONTROL KEYS�+� and �−� keys enable scrolling between screen groups and subscreens.�∗� allows unfolding of screens if required.�∗� and �+� or �−� allows individual modes or parameters to be adjusted, ifallowed.

START / STOP-RESET PUSH-BUTTONIf keyboard control is enabled, these push-button allow starting or stopping/resetting of the Elite Series. This may be in conjunction with external START andSTOP push-button.

4808−002 Rev.D

Control Keys

RA TTS PSTORESET

Power

Control LineStatus Line

(Flashing=Fault)RunningOnDrive No Fault

URNO N KO

Figure 2.1: Elite Series Display Unit

2.1.2 Selection of ScreensScreens are arranged in folded format. Each screen group has a main screenwith the group identifying letter and description. Folded under this main screencan be a number of subscreens, each of which has a single parameter or modefor viewing or adjustment. These subscreens cannot be viewed until unfolded.Once unfolded, some subscreens have a numerical parameter which may beadjusted. Others may have a list of options with each option separately viewableand selectable. Extra screens or subscreens may become available when theElite Series is in �Commissioning� mode.


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" "

+" "

+" "

Increasing Nesting Level

SCREEN

SCREEN

SCREEN

SCREEN

+" "

" "+

SCREEN

SCREEN

SCREEN

(Hidden)

" "

" " " "+

+

SCREEN

" "

STATUS

" "" "*

SCREEN

SCREEN

" "

4808−039 Rev D

" "

" "

*

+" "

" "

" "

+

" "

Figure 2.2: Control of Screen Folding

Referring to Figure 2.2, when �+� or �−� are used to scroll through the screens, nosubscreens are shown. If a particular subscreen is required, scroll to theassociated group, then press and release �∗�. This will unfold all of the screensassociated with that group. �+� will move down through the subscreens,stopping on the last subscreen in a group. �−� will move up through thesubscreens, until the group title is reached. This will cause the screens toautomatically refold.

2.1.3 Parameter and Mode AdjustmentOnce a screen group has been unfolded and a screen selected, the parameteror mode displayed on the control line may be adjusted. For a screen withaccess rights configured as �hidden� or �read only�, this adjustment may only bemade if the Elite Series is in COMMISSIONING mode.

Adjustment is done by operating �∗� and �+� or �-� keys, to increase or decreasethe parameter respectively.

2.2 Configuring of Operating ModeBefore livening the Elite Series motor controller, it is important that you know theintended operating mode and control configuration of the drive. These may havebeen preset into the Elite Series before dispatch. Alternatively this may havebeen predetermined by an Applications Engineer but still need to be programmedinto the Elite Series. If this is the case, you as the installer may have totemporarily set up a mode and configuration, to allow livening and testing.


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2.2.1 Operating ModesOPERATION ModeThis is the normal operating mode of the drive. Each screen will have a pre-configured access right, controlling whether it is hidden, read only, or read-write.Thus operator access to screens can be controlled.

Read Only: The screen can be viewed, but not changed.Read-Write: The screen can be viewed and the parameter changed when inOPERATION mode.Hidden: The screen cannot be viewed or changed.

COMMISSIONING ModeIn this mode, each screen is visible and commissioning parameters may beadjusted, irrespective of the screen�s access right. Some parameters are notadjustable while the drive is started or running.

Access to COMMISSIONING Mode may be controlled by a password.

2.2.2 Swapping Between OPERATION and COMMISSIONINGModes

Selecting COMMISSIONING mode before a Password has been set:

Scroll to Main Screen Z.Z COMMISSION=N

Press �∗� and �+� or ��. The status line should change to:Z COMMISSION=Y

All screens will now be visible, and all parameters be adjustable.

Selecting COMMISSIONING mode after a Password has been set:

Figure 2.3 illustrates the procedure for swapping between OPERATION andCOMMISSIONING modes using a password.

Scroll to Main Screen Z. The display�s control (bottom) line will read:Z COMMISSION=N


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Press �∗� and �+� or ��. The screen will automatically display:PASSWORD= ZZZZZ

Now press �∗� and �+� or �� until the correct password is reached. Then releasethe keys.

All screens will now be visible, and all parameters be adjustable.

Selecting OPERATION Mode:To change from COMMISSIONING Mode to OPERATION Mode, scroll to ScreenGroup Z.

The display�s control line will read:Z COMMISSION= Y

Use �∗� and �+� or � -� to toggle to :Z COMMISSION=N

" " or " "password, pressTo cancel setting

adjust using " " or " "Press and hold " ",

Z COMMISSION = Y

NOCORRECT?PASSWORD

YES

Z COMMISSION = N

Z1 PASSWRD = ZZZZZ

Z1 PASSWRD = XXXXX

Press " " and " " or " "

Release " "

Press anyKey

* +

*

+

4808−032 Rev H

ModeCommissioning

press " " and " " or " "Commissioning mode

To exit

ModeOperation

*+

* +

Figure 2.3: Setting Commission Mode after a Password hasbeen set

2.2.3 Setting a Password for the First TimeRefer to Figure 2.4.Once set to COMMISSIONING mode as described above, a password may beset up. Unfold Screen Group Z and scroll to Screen Z1. The display will read:Z1 PASSWORD=OFF

Press �∗� and �+� or �� to set the required password.


23

using " " and " " or " "Set up new password

Z COMMISSION = Y

Z1 PASSWRD = XXXXX

Z COMMISSION = N

" " to go to first screenPress" " to open submenu

Z1 PASSWRD = OFF

4808−017 Rev E

in submenu +

*

* +

Press " " and " " or " "* +

Commissioning

Mode

(Back up to Commission Screen)Press " "

Operation Mode

Press " " and " " or " "* +

Figure 2.4: Setting a Password for the First Time

What happens if a password is unknown or forgotten?Once a password has been entered, a special hashing number is displayed onScreen Z when trying to enter COMMISSIONING mode.

The display will read:PASSWORD= ZZZZZ

Take a note of this number and contact a PDL Electronics Applications Engineer,who with suitable authority will be able to pass this code through an algorithm toreconstruct the original password.


24

Section 3:Preliminary Commissioning of the

Elite Series


25

3.1 Commissioning Without Motor3.1.1 ForewordThis commissioning guide is not intended to fully commission the Elite Series toits final application. It is intended to prepare the drive to have its finalconfiguration installed (possibly by others).

This commissioning should only be undertaken after all wiring has beencompleted and verified as detailed in Section 1.

3.1.2 Checks Before Powering upCHECK INSTALLATIONCheck that the Elite Series will not be subject to an unacceptable environment.Check that adequate cooling airflow is available. Check that no tools, swarf, orhardware have been left in the drive.

CHECK POWER WIRINGCheck that all supply and motor cabling is correctly dimensioned for theapplication, the Elite Series is bonded to earth, and electrical connections aresecure. The cable between the Elite Series and motor should be of screenedconstruction, with the screen (forming the earth connection) solidly bonded to themotor and the Elite Series chassis. Ensure that the motor and power wiring arenot transposed. Note that the Elite Series does not have internal power fuses.Check that the correct fuses (Figure 1.4) are fitted at the supply.

CHECK CONTROL WIRINGControl wiring must be screened and run separately from power cables.Check that there are no loose strands, and that all terminal screws or bolts havebeen tightened. Check that the control wiring conforms to the requiredconfiguration � active high or active low. Note that the default configuration isactive high.

WARNING: If the previous setup of the Elite Series is not known � remove thelink from the External Trip Input (Terminal T19). This will trip the unit and preventpossible instantaneous starting of the motor upon applying power to the EliteSeries.

3.1.3 Applying Power to the Elite SeriesBEFORE PROCEEDING, ISOLATE THE MOTOR. Switch on the mainssupply to the Elite Series.

CHECK DRIVE OPERATIONCheck that the cooling fan is blowing air through the heatsink. Check that thedisplay lights up. Check that the DC Bus Live LED is glowing red. Screen A4 willbe initially displayed (unless the Elite Series has tripped on a protective function).


26

3.2 Preliminary Control Setup3.2.1 ForewordThe Elite Series has an advanced and adaptable set of motor control features.

A very flexible set of options for configuration of the digital, analogue and fibreoptic inputs and outputs; coupled with multiple ramp rates and start/stop modesallows the user to modify the Elite Series motor controller to suit their processcontrol system.

The adaptability of the Elite Series permits the user to tailor the performancerequirements through selecting V/Hz or Open Loop Vector control mode (Speedcontrol) and the Closed Loop Vector control modes (Speed and Torque control).

The screen list is shown in Appendix 1.

Before proceeding, ensure that the Elite Series is in COMMISSIONING mode.Refer to Section 2.2.2 for details.

3.2.2 Checking of Analogue InputsIf analogue inputs are being used to control the Elite Series, they must have theirformat correctly configured. By default, Analogue Input 1 is 0 to 10Vdc, andAnalogue Input 2 is 4 to 20mA. These may be re-configured if necessary byusing Screens I6a (Analogue Input 1) and I6d (Analogue Input 2).

Once correctly configured, the Analogue Input 1 (Terminal T26) and AnalogueInput 2 (Terminal T27) can be checked by observing Screen Z3 (refer Figure 3.1)and Screen Z4 respectivily.

Reference 1: Indicates the relative level of the Analogue Input in percentFor ±10V input, -10V = 0%; +10V = 99%For 0-10V input, 0V = 0%; +10V = 99%For 0-20mA input, 0mA = 0%; 20mA = 99%For 4-20mA input, 4mA = 0%; 20mA = 99%

Reference 2: Indicates the actual input level either in Volts or mAFor voltage input, -10V to +10VFor current input, 0mA to 20mA

Z 3 A I 1 = 9 9 = + 9 . 9 V Control line

Z 4 A I 2 = 9 9 = + 2 0 m A Control Line

1 2 Reference

4202-168 Rev A

Figure 3.1: Screens Z3, Z4 � Analogue Input Status


27

3.2.3 Checking of Analogue OutputsIf analogue outputs are being used, their formats must be correctly configured onthe Elite Series Control Board to suit the devices they are driving. Both outputsmay be configured for 0-10Vdc, -10 to +10Vdc, 4 to 20mA or 0 to 20mA. Theseformat configurations can be done from Screens O1b (Analogue Output 1), andO1f (Analogue Output 2).

Once their respective formats are configured, the operation of the outputs can beconfirmed as follows. For Analogue Output 1, scroll to Screen O1a, and selectMode 1 (Full Scale). For Analogue Output 2, scroll to Screen O1e and selectMode 1 (Full Scale). This should cause the respective analogue outputs to bedriven to their maximum. Check that the driven devices are driven to their fullscale. When these tests are complete, restore Screens O1a, O1e to therequired modes (if known).

Once correctly configured, the Analogue Output 1 (Terminal T23) and AnalogueOutput 2 (Terminal T24) can be checked by observing Screen Z5 (referFigure 3.2) and Screen Z6 respectively.

Reference 1: Indicates the relative level of the Analogue Output in percentFor ± 10V output, -10V = 0%; +10V = 99%For 0-10V output, 0V = 0%; +10V = 99%For 0-20mA output, 0mA = 0%; 20mA = 99%For 4-20mA output, 4mA = 0%; 20mA = 99%

Reference 2: Indicates the actual output level either in Volts or mAFor voltage output, -10V to +10VFor current output, 0mA to 20mA

Z 5 A O 1 = 9 9 = + 9 . 9 V Control line

Z 6 A O 2 = 9 9 = + 2 0 m A Control Line

1 2 Reference

4202-174 Rev A

Figure 3.2: Screens Z5, Z6 � Analogue Output Status

3.2.4 Checking of Digital InputsScroll to Screen Z7 (refer Appendix 1). The six characters on the left of thebottom row of characters show the states of the six digital inputs. Refer toFigure 3.3, references 1 to 6.

Reference 7 in Figure 3.3 shows the state of the motor PTC thermistor. If nothermistor or other external trip device is fitted, the corresponding controlterminal (T19 on the Control Board) should be CLOSED: i.e.,linked to +24Vdc (Terminal T21) when configured for ACTIVE HIGH, orlinked to 0V (Terminal T20) when configured for ACTIVE LOW.


28

A �X� represents CLOSED and indicates that the digital input is connected to thecircuit common (+24Vdc for ACTIVE HIGH or 0V for ACTIVE LOW).

A �O� represents OPEN and indicates that the digital input is NOT connected tothe circuit common (+24Vdc for ACTIVE HIGH or 0V for ACTIVE LOW).

Check that each switch in turn, when operated, closes the correct circuit, andcheck that the multi-function input switch wiring configuration corresponds towhat has been set on Screen I7b POLARITY=H/L.

Z 7 M F I : X O O X O X X Control line

1 2 3 4 5 6 7 Reference

4202-175 Rev A

Figure 3.3: Screen Z7 � Digital Input Status

3.2.5 Checking of Digital OutputsIf any of the three output relays are being used for remote status indication, theywill need checking for correct operation. For Relay 1, scroll to Screen O2a, andselect Mode 1 (ALWAYS ON) and relay not inverted on Screen O2b. This shouldforce the relay ON, and the external connected device should reflect this. Set upRelays 2, 3 in the same way, using Screens O2c to O2f respectively. Whenthese tests are complete, restore Screens O2a to O2f to the required modes (ifknown).

Screen Z10 reflects the status of the output relays. References 1, 2, 3 ofFigure 3.4 refer to Relays 1, 2, 3 respectively.

Z 1 0 R L Y : O X X D B : O Control line

1 2 3 4 Reference

4202-176 Rev A

Figure 3.4: Screen Z10 � Digital Output Status

3.2.6 Preliminary SetupInitially, the motor should be energized and controlled without using any externalinput devices. Thus it is recommended to set up for operation under front panelcontrol. This is achieved by setting up the following screens:

N1 to N5 Motor Current, Volts, Frequency, kW, RPM. Copy from the motor�s rating plate.

I1 LOCAL S/STP=3 (enables local keyboard Start/Stop-Reset)

I2 REF S = LOCAL (reference speed source = local keyboard)

I7a I/P MODE= 0 (Local control only) (disables all multi-function puts)


29

A3 LOCAL SP = 0% (sets local speed to zero)

A1 LOCAL MODE = SP (sets to speed control mode)

X1 CONTROL TYPE= 02 V/Hz (sets for V/Hz speed control mode)

This configures the operation mode to V/Hz speed control mode. If open orclosed loop vector operation mode is required, this parameter should be setcorrectly later.

3.2.7 Shaft Encoder ConfigurationIf a shaft encoder is to be used to operate the Elite Series in closed loop vectorcontrol mode, appropriate configurations must be programmed as follows:

Type of Encoder:The type of encoder (single ended output or differential output) must be identified,and programmed into Screen N9.

Encoder Pulses per Revolution:This parameter must be programmed into Screen N8, as the encoder pulses perrevolution of the motor shaft. If the encoder is driven directly from the motorshaft, then this figure will be the shaft encoder pulses per revolution. If theencoder is indirectly driven, for example by a toothed belt and pulleyarrangement, then any ratio change must be accounted for. If it is impossible todetermine the drive ratio between the motor shaft and the encoder shaft, then theratio may be calculated by carefully turning the motor shaft through an exactnumber of revolutions, and observing the change in count on Screen Z9. Dividethe count change by the number of revolutions of the motor shaft, and enter theresult into Screen N8.

3.2.8 Dynamic Brake Configuration (if fitted)If a dynamic brake has been installed in conjunction with the Elite Series,configure by setting Screens D1, D2.

D1 DB Time Constant Time that the brake resistor will take to reach 64% ofits final temperature if continuously energized.

D2 DB Duty Average percentage of time that the resistor may be energizedfor, without damage (when averaged over periods long in comparison tothe time constant).


30

If the dynamic brake resistor has been supplied by PDL Electronics Ltd., thesuggested settings will have been supplied. If a dynamic brake has not beenfitted, leave at the default values.

If the dynamic brake is being used check the status on Screen Z10(Z10 RLY:OXX DB:X) during normal operation. A Closed (X) status indicatesthat the dynamic brake has operated since the last screen update. An Open (O)status indicates that the dynamic brake has not operated since the last screenupdate.

3.2.9 Checking of Fibre Optic InputScreen Z8 displays the status of the Fibre Optic Input (and the Serial input).

If the fibre optic input port is being used as a speed or torque reference thencheck that an X is displayed on Screen Z8 (Z8 FI:X SERIAL:O). A Closed (X)status indicates that a valid fibre optic data packet has been received since thelast screen update. An Open (O) status indicates that no valid data packet hasbeen received since the last screen update. An X (Closed) should be displayedat all times when the fibre optic input is receiving valid data.

3.2.10 Checking of Serial InputScreen Z8 displays the status of the Serial Input (and the Fibre Optic input).

If the serial port is being used check that an X is displayed on Screen Z8(Z8 FI:O SERIAL:X). A Closed (X) status indicates that a valid serial data packethas been received since the last screen update. An Open (O) status indicatesthat no valid data packet has been received since the last screen update.

3.3 Energising the Motor3.3.1 Connecting the MotorWARNING:Check that all personnel are clear of the motor and attachedmachinery, and that it is safe to operate the motor. If the motor is out of sight ofthe Elite Series motor controller, it may be necessary to have someone in radioor telephone contact with yourself standing by the motor, to ensure safety and toreport any unusual occurrences.

Remove the isolation from the motor. If the motor has been disconnected, powerdown the Elite Series, allow to discharge, and reconnect the motor terminals.Power up the drive and proceed.

START the Elite Series by using the front panel START push-button.Scroll to Screen A3 and increase the set speed by pressing �∗� then �+�.Check that the motor is turning in the expected (forward) direction. If not, STOPthe drive, power it down, wait for discharge, and swap any two motorterminations over. Power up the drive and proceed.


31

3.3.2 Checking the Shaft Encoder (if fitted)If a shaft encoder is fitted to the motor (i.e., for operation in closed loop vectormode) check that the encoder is correctly connected.

Check Screen Z9. It should be indicating a changing encoder pulse count. If thisscreen does not register any change in count, even though the motor is turning,check the encoder mechanical coupling and electrical connections.

If the motor is running in a forward direction (indicated by REF SPD, displayed byScreen A4, being +ve) the encoder count (Screen Z9) should be counting UP.Also the status (top) line of the display should indicate a +ve actual speed. If theencoder is indicating that the motor is running in a reverse direction, but in factthe motor is running in the preferred forward direction, swap two encoderoutputs. For a differential output type shaft encoder, either swap wires intocontrol terminals T31, T32 (A, /A) or swap wires into terminals T33, T34 (B, /B).For a single-ended output type encoder, that does not have /A, /B outputs, swapwires into terminals T31, T33 (A, B).

Stop the motor by using the Display Unit STOP-RESET push-button.

3.3.3 AutotuningThe motor must be correctly characterised for good dynamic performance. Thiscan be done automatically by the Elite Series. Autotuning is controlled fromScreen X2.

Autotuning will automatically set optimum values for the following parameters(without turning the motor):

X3a Lm Motor Main InductanceX3b Rs Stator ResistanceX3c Rr Rotor ResistanceX3d SIGMA Total Leakage Inductance

The motor must be stopped for Autotuning to function correctly.

WARNING:Autotuning applies voltage to the terminals of the motor. Check thatall personnel are clear of the motor and attached machinery, and that it is safe tooperate the motor.

Screen X2 selects AUTOTUNE options, as follows:

X2 AUTOTUNE = NO Autotuning not activeAUTOTUNE = YES This tunes the motor without moving the motor.

Autotuning may take several seconds to complete.

3.3.4 Preliminary Commissioning CompleteThe Elite Series motor controller has now been completely installed andchecked. The unit is now ready for final commissioning.


32

Section 4:Final Commissioning of the Elite

Series


33

4.1 Operation Mode and ConfigurationFigure 4.2 summarises the Screen List available by default. Full descriptions ofall screens are given in the Elite Series Technical Manual, PDL Part No. 4201-180.

4.1.1 Operation ModesThe Elite Series may be set up to run in one of four operation modes. These areshown in Figure 4.1.

Open Loop Vector Operating Mode:For general-purpose speed control applications, e.g. pumps, fans, conveyorsetc. A shaft encoder is not needed. Configuration to this mode is set byprogramming Screen X1 to Open Loop Vector.

V/Hz Operating Mode:For general-purpose speed control applications, e.g. pumps, fans, conveyorsetc. A shaft encoder is not needed.This open loop speed control mode generatesan output with a fixed voltage vs frequency profile. Suitable for running multipleparallel motors from one Elite Series. Select by setting Screen X1 Control Type= 02-V/Hz.

Also use V/Hz mode when autotuning an Elite Series motor controller.

Closed Loop Vector Mode - Torque Control:For use in torque control applications, e.g. winder systems, position controlapplications with an external speed-position controller. A quadrature shaftencoder will be required on the motor, to provide rotor position feedback.

To set up this mode of operation, set the encoder pulses per motor shaftrevolution on Screen N8 and program Screen X1 to Closed Loop Vector. Thenselect torque control mode, either by appropriately configuring one of the multi-function inputs (Screen I7c to I7h, Selection 16 Speed/Torque Mode) andactivating the switch, or by setting for torque control mode (ScreenA1 LOCAL MODE=TQ).

Closed Loop Vector Mode - Speed Control:Recommended for servomotor type applications, where fast dynamic responseis required, and for crane hoists and other applications where full torquecapability at zero speed is required. A quadrature shaft encoder is required onthe motor, to provide rotor position and speed feedback.

To set up this mode of operation, set the encoder pulses per motor shaftrevolution on Screen N8 and program Screen X1 to Closed Loop Vector. Thenselect speed mode, either by appropriately configuring one of the multi-functioninputs (Screen I7c to I7h, Selection 16 Speed/Torque Mode) and deactivating theswitch, or by setting for speed control mode (Screen A1 LOCAL MODE=SP).

When operating in closed loop vector mode, switching between speed controland torque control modes can be done without stopping the Elite Series.


34

X1 CONTROL TYPE=01

X1 CONTROL TYPE=01

X1 CONTROL TYPE=02

X1 CONTROL TYPE=00

CLOSED LOOP

4808−034 Rev F

VECTORMODES

MODESOPERATION

MODESLOOPOPEN

FULL TORQUE AT STANDSTILLPOSITION CONTROLLERSPRECISION SPEED CONTROLLERS

CLOSED LOOP SPEED MODE

CRANE HOISTS

TORQUE BOOSTERSPOSITION CONTROLLERS

TENSION CONTROLLERS

CLOSED LOOP TORQUE MODE

MOTOR PARAMETERS

GENERAL PURPOSE

OPEN LOOP VECTOR MODE

USE FOR TUNING

WINDERS

V/Hz MODE

MULTIPLE MOTORSON ONE DRIVE

SPEED CONTROL

CONVEYORSFANSPUMPS

Figure 4.1: Elite Series Operation Modes

4.1.2 Input ConfigurationIf Start�Stop/Reset is not required from the display unit, set Screen I1. (Refer toElite Series Technical manual 4201-180).

Select the required speed or torque reference source from Screen I2, I3. If analternative source is required, e.g. for local/remote or auto/manual control, selectfrom Screens I4, I5.

If Analogue Input 1 is to be used as a reference source, set format and scalingfrom Screens I6a, I6b, I6c. Similarly, Screens I6d, I6e, I6f set up Analogue Input2.

If a zero band is required, set on Screen I6g. This sets a definite zero speed orzero torque region when using either analogue input.

If the fibre optic input is to be used as a reference source, set scaling fromScreens I8a, I8b.

Configure the multi-function inputs (MFIs) from Screens I7. Screen I7a programsthe MFIs in groups, while I7c to I7h programs each individually.

Configure the MFIs for active high or active low from Screen I7b.

4.1.3 Output ConfigurationSelect the function, format and scaling of Analogue Output 1 from Screens O1a,O1b, O1c, O1d. Similarly, Screens O1e, O1f, O1g, O1h set up AnalogueOutput 2.


35

Select the required output relay functions from Screens O2a, O2c, O2e, andtheir sense from Screens O2b, O2d, O2f.

If using the fibre optic output, set function and scaling from Screens O3a, O3b,and O3c.

4.1.4 Acceleration and Deceleration RatesIf operating the Elite Series as a speed controller, set required acceleration anddeceleration rates from Screens R1, R2. Generally, set for the requiredresponse without torque limiting when accelerating (indicated by TLT on statusline of display) and without excess regeneration on deceleration (indicated byVLT on status line). These rates active only when speed controlling.

If two rates are required, set alternative rates and break speed on Screens R3,R4, R5.

Set required deceleration rate when emergency stopping on Screen R6.

4.1.5 Speed and Torque LimitsSet speed limits by Screens L2, L3. Normally set outside the range of thereference speed input. Should be active only when in torque control mode onlight load. Indicated by SLT on status line of display.

Set torque limits by Screens L4, L5. Normally set outside the range of the torquereference input. Should only be active when in speed control modes, onoverloads (indicated by TLT on status line of display). Also torque limitingbecomes active on loss of shaft encoder pulses when running in closed loopvector mode.

Set speed limit timeout on Screen L6. Drive will trip if speed limiting exceeds thistime.

Set torque limit timeout on Screen L7. Drive will trip if torque limiting exceedsthis time. Provides protection against loss of shaft encoder pulses.

4.1.6 Multi-referencesSet Screens M1 to M7 in conjunction with certain input modes (Screens I7) aspreset torque or speed references.


36

4.2 Closed Loop Vector Speed Loop TuningIf operating the Elite Series in vector speed control mode, the speed feedbackloop proportional, integral and derivative parameters (Screens X4f, X4g, X4h) willrequire tuning. Default values will give stable but not optimum performance.

4.2.1 Speed Loop Proportional Gain (Screen X4f)If possible, decouple the load, and start the Elite Series. Set to a speed greaterthan 50%. Now increase proportional gain (Screen X4f Kp w) slowly until themotor is heard to go unstable. This instability can also be noticed on the statusline of the display unit, by the indicated speed starting to jump around. Note thesetting of Screen X4f at this point, and back off the setting to 50% of this value.

4.2.2 Speed Loop Integral Gain (Screen X4g)Once Screen X4f is set as described above, set to a speed greater than 50%.Scroll to Screen X4g Ki w and increase the integral gain slowly until the motor isheard to go unstable. This instability can also be noticed on the status line of thedisplay unit, by the indicated speed starting to jump around. Note the setting ofScreen X4g at this point, and back off the setting to 80% of this value.

4.2.3 Speed Loop Derivative Gain (Screen X4h)The derivative gain will only need adjusting if extremely fast response is required.Set up very fast ramp rates (Screens R2, R4, R6 =6000%/s) and stop the drivewhile observing the motor shaft. Any tendency for the shaft to oscillate onstopping can be damped by adjusting Screen X4h Kd w.

4.2.4 Use of Analogue Output in Tuning Speed LoopIf it is not possible to observe the motor or load from the location of the EliteSeries, the motor speed may be observed by programming an analogue outputto indicate motor speed (Screen O1a or O1e). Set the output format for 0-10Vdc (Screen O1b or O1f). Set the output span from 0% to +100% (ScreenO1c, O1d or O1g, O1h). Now connect an oscilloscope to the analogue outputand observe speed response to tuning parameter variation on the oscilloscope.Also check response to step changes in speed reference.


37

0 to 100secD1 DB TIME= 10s

H3b BAUDRATE= 9600

H3a COMMS ADR= 10

H2 COMM T/O= OFF

H4 DEVICENET

H3 MODBUS

H1 PROTOCOL = M

D2 DB DUTY= OFF

H SERIAL COMMS

F NO FAULT

1s/5s/25s/OFF

OFF /1200/2400/9600

DEVICENETMODBUS

OFF/1to100%

1 to 240

4808−049 Rev.G

A4 TQ=+100%SP=+100%

C3 1 OFF= + 90%

C4 COMP2 SEL= 02

C5 2 ON= +100%

C6 2 OFF= + 90%

D DYNAMIC BRAKE

C2 1 ON= +100%

C1 COMP1 SEL= 02

A8 565Vdc 400Vac

A7 Tm=100% Ti=100%

C COMPARATOR

RUN t+100% S +100%

A1 LOCAL MODE=SP

A6 +16A +50.0Hz

A5 +7.5kW +1480RPM

A3 LOCAL SP=+100.0%

A2 LOCAL TQ= +0.0%

MOTOR TEMP

C3 to +250%

−250% to C2

ANALOG IN 2ANALOG IN 1

FIBRE INANALOG IN 1+2

−250% to C5

C6 to +250%

INVERTER TEMP

PROCESS ERRORPROCESS FBPROCESS REF

OUTPUT CURRFULL SCALE

REF TORQUEREF SPEEDMOTOR TORQUEMOTOR SPEEDMOTOR POWERBUS VOLTAGEOUTPUT VOLTS

HIDDEN

READ ONLY

READ−WRITE

NULL

Figure 4.2: Default Screen Lists A-H


38

I7a I/P MODE=0 UNUSED

M6 MREF6=+0.00%

M7 MREF7=+0.00%

M MULTIREFS

M1 MREF1=+0.00%

M2 MREF2=+0.00%

M3 MREF3=+0.00%

M4 MREF4=+0.00%

M5 MREF5=+0.00%

L12 SK BW=0.0%

L11 SKIP 2= 0.0%

L10 SKIP 1= 0.0%

L9 I LIMIT=3.0A

L8 REGEN= 150%

−250% to+250%

−250 to +250%

25 to 150%

0 to 250%

4808−050 Rev.H

0 to 20%

I8d FIB T/O = OFF

I8c FIBREMODE=0

I7b POLARITY=Hi

L7 TQ T/O= INF

L6 SP T/O= INF

L5 MAX T=+150%

L4 MIN T=−150%

L3 MAX S=+110%

L2 MIN S= −110%

L LIMITS

I7g MFI5 SEL=00

I8 FIBRE I/P

I8b F HI=+100%

I8a F LO=−100%

I7h MFI6 SEL=00

I7f MFI4 SEL=00

I7e MFI3 SEL=00

I7d MFI2 SEL=00

I7c MFI1 SEL=00

−400% to 400%

0 to 25s,INF

L4 to +250%

−250% to L5

L2 to +250%

−250% to L3

1s/5s/25s/OFF

SLAVE RUN−STPSLAVE RUNSLAVE TRIP

MASTERNO CONTROL

SLAVE

INV SPEEDINV TORQUEINV TRQ/SPDINV INCHALT ACCELALT REFSP/TQ MODESTRT/STP−RST

ASTOP − RESETSTOP−RESETSTART/STOPSTP/STRT−RST

STARTSTOP

RESETINCH 1INCH 2

I6g ZERO BAND=N/Y

I6c AL1 HI=+100%

I4 AREF S=AIN1

I7 DIGITAL I/P

I6f AI2 HI=+100%

I6e AI2 LO=+0%

I6d AI2=0−10V

I6 ANALOGUE I/P

I5 AREF T=NULL

I6b AI1 LO=+0%

I6a AI1=0−10V

I3 REF T=NULL

I2 REF S=LOCAL

I1 LOCAL S/STP=3

I INPUTS

MREF

PROCESSMTRPOT

MOTOR POT

DISABLED

ALL PROGMULTIREF 2 WREMULTIREF 3 WRE

−400% to 400%

HI/LO

3 WIRE

0−10V+/−10V4−20mA0−20mA

START/STOP−RSTSTOP−RESETRESET ONLYNONE

AIN1+2AIN2AIN1NULL

LOCALFIBRE

Figure 4.3: Default Screen Lists I-M


39

FIBRE P PROCESS

MTRPOT

AIN1+2

0.1 to 10

1.0 to 1000s,INF

0.0 to 250s

P6 ERROR=0%

P1 PR SRC=NULL

P3 Kc=0.1

P4 Ti=1.0

P5 Td=0.0

P2 FB SRC=NULLMREFLOCAL

AIN2

FIBRE

NULLAIN1

AT SET SPEEDTORQUE SIGNSPEED SIGNTQ REF SIGNSP REF SIGNSPEED LIMITTORQUE LIMITVOLTAGE LIMITCURRENT LIMITCOMPARATOR 1

−250% to+250%

FULL SCALEOUTPUT CURROUTPUT VOLTSBUS VOLTAGEMOTOR POWERMOTOR SPEEDMOTOR TORQUEREF SPEEDREF TORQUEMOTOR TEMPINVERTER TEMPAIN1 ECHOAIN2 ECHOAIN1+2 ECHOFIBRE ECHO

COMPARATOR 2WINDOW COMP

PROCESS ERRORPROCESS FBPROCESS REF

AIN1+2

BRK RELEASE

O3a FIBRE O/P=O8

AIN2 AIN1 NULL

O1f AO2=+/−10V

O1g AO2 LO=−100%

O1h AO2 HI=+100%

O2a RELAY1=02

O2b RELAY1 INV=N/Y

O2c RELAY2=05

O2d RELAY2 INV=N/Y

O2e RELAY3=08

O2f RELAY3 INV=N/Y

O3 FIBRE O/P

O2 DIGITAL O/P

NULL

4−20mA0−20mA

ALWAYS OFFALWAYS ONNO FAULTSDRIVE FAULTSUPPLY FAULTO/L FAULTO/L WARNING

ZERO SPEED

20 TO 150%l(RATED)

0 to 999V

0 to 400Hz

0 to 650kW

0 to 24000rpm

20 to 100%, OFF

0 to 8191ppr

DIFF/SING

N6 MTR COOL= 40%

O1a AO1 O/P=06

O1b AO1=+/−10V

O1c AO1 LO=−100%

O1d AO1 HI=+100%

O1e AO2 O/P=02

O1 ANALOGUE O/P

N8 ENCODER= 1000

N9 ENC I/P= DIFF

O OUTPUTS

STARTRUN

4808−051 Rev.H4808−051 Rev.H

0−10V+/−10V

N1 MTR CUR= 14.6A

N2 MTR VOLT= 400V

N3 MTR FRQ= 50Hz

N4 MTR P=7.5kW

N5 MTR RPM= 1476

N NAMEPLATE

Figure 4.4: Default Screen Lists N-P


40

Z5 AO1=99=+9.9V

Z6 AO2=99=+20mA

Z7 MFI:XOOXOX X

Z8 FI:X SERIAL:O

Z9 ENCODER= 0000

Z10 RLY:OXX DB:X

Z12 F O/P=+0.0%

Z11 F I/P=+0.0%

4808−052 Rev.G

0 to 100%X4d STRT BND = 10%

ESPAÑOL

ENGLISHDEUTSCH

NO INITINIT USER PARAMSINIT MTR PARAMS

OFF/1 to 65535

AUTO/4000 to 16000Hz

WW/NB

0.0 to 20%

0.0 to 20%

0 to 300%

0 to 999%

0 to 999%

0 to 100%

3 to100%

0.0 to 10%/OFF

X5h Ki I =13%

Y1 LANGUAGE= 1

Z1 PASSWRD=OFF

Z2 S/W1.1 H/W1.1

Z3 Al1=99=+9.9V

Z4 Al2=99=+20mA

X5i Kf W = 100%

Y3 PROG 1 OF 1

Z COMMISSION= NO

Y MENU OPTIONS

Y2 INITIALISE

X4f Kp W = 31%

X4h Kd W = 0%

X4g Ki W = 39%

X5 CONTROLLER TUNE

X5a ILT SLP = 2.0%

X5b VLT SLP = 2.0%

X5c DAMPING = 2.0%

X5d SLIP COMP = N/Y

X5e FREQ = AUTO

X5f SWITCH FR = WW

X5g Kp I = 25%

0.00 to 1.00s

0 to10s/INF

NORMALRAMPSPINSTOP ROFF

0 to150%

NORMALSPIN

DC BRK

V/HzC/L VECTORO/L VECTOR

0 to 250%

40 to 800%

0 to 15%

0 to 20%

50 to 100%

40 to 100%

AUTO BOOSTFIXED BOOST

CURRENT

X2 AUTOTUNE = N

X3a Lm = 190%

X3b Rs = 3.0%

X3c Rr = 3.0%

X3d SIGMA = 5.0%

X3e FL WEAK =100%

X3 MOTOR TUNE

X4a MIN FLX = 100%

X4b STRT TYP = AUT

X4c STRT TQ = 0%

X4 LOAD TUNE

R8 TQ FILT= 0.00s

S6 OFF DLY T= 1s

S5 STR DLY= 0.00s

S2 STOP= NORMAL

S4 ASTOP= NORMAL

S7 LOW V TRIP= N /Y

S1 START=NORMAL

S8 BRAKE I=0.0%

X1 CTRL TYPE = V/Hz

X TUNING

S START/STOP

0.1 to 6000%/s

OFF/0.1 to 250%

0.1 to 6000%/s

0 to 10sec

0 to 1sec

R1 ACC= 10.0%/s

R2 DEC= 10.0%/s

R3 AACC= 10.0%/s

R4 ADEC= 10.0%/s

R6 STOPR=3000%/s

R7 SP FILT= 0ms

R5 BRK S= 0.0%

R RATES

Figure 4.5: Default Screen Lists R-Z


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PDL Electronics Ltd

Head Office: 81 Austin Street, Napier, New Zealand.Tel: +64-6-843-5855 Fax: +64-6-843-5185Sales branch offices in Auckland, Christchurch and Wellington.FREEPHONE: 0800-737-356 (New Zealand only)Internet: http://www.pdl-elec.co.nz

Australia: Sales branch offices in Adelaide, Melbourne, Perth and Sydney.Brisbane Head Office: Tel: +61-7-868-2311 Fax: +61-7-868-2366Customer Service Hotline: 1800-644-677 (Australia only)

Germany: Nuremberg Tel: +49-9128-91990 Fax: +49-9128-919980

Specifications are subject to change without notice.

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