Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1...

12
Customer: Electrical Package Engineer: Work Order: Enviromental Type: Drawing Number Revision Revision Date LBD 175KW_208V_R-A Cummins Power Systems LLC Simplex - Atlanta 270 Riverside Parkway Austell, GA 30168 B KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section 3 Metering 4 PLC Inputs 5 PLC Outputs 6 Load Section 7 Parts Legend - By Location 8 Wire List - By Number 1/1 9 Bill Of Materials - By Location Simplex Reference Only 10 Terminal Block Schedule Simplex Reference Only 11 Control Wire List - By Location 1/1 Simplex Reference Only 12 Load Wire List - By Location 1/1 Simplex Reference Only

Transcript of Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1...

Page 1: Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section

Customer:

Electrical Package

Engineer:

Work Order:

Enviromental Type:

Drawing Number

Revision

Revision Date

LBD 175KW_208V_R-A

Cummins Power Systems LLC

Simplex - Atlanta270 Riverside Parkway

Austell, GA 30168

B

KPF

9/23/2014

86477

1

SWE-00715

1

Page Decription Folder Designation

1 Drawing Listing

2 Control Section

3 Metering

4 PLC Inputs

5 PLC Outputs

6 Load Section

7 Parts Legend - By Location

8 Wire List - By Number 1/1

9 Bill Of Materials - By Location Simplex Reference Only

10 Terminal Block Schedule Simplex Reference Only

11 Control Wire List - By Location 1/1 Simplex Reference Only

12 Load Wire List - By Location 1/1 Simplex Reference Only

Fetting Power
Page 2: Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section

Notes:

1) Unit must be grounded for operators safety

2) Solid lines indicate wiring by Simplex

3) Dashed lines indicate wiring by others

4) 14AWG or larger, depending on length of run. Use

copper conductiors only. 60C or higher. Torque to 7 in-lbs.

F2

01

1AF1

01

1A

C

A

MLB

B

L2 L1 - Customer Supplied

2

TB-LDK1

Load Dump Contact (NC)

1

TB-LD

RC2L N

RC1L N

SR3

7 4

Step 3 - 100KW

SR2

7 4

Step 2 - 50KW

SR1

7 4

Step 1 - 25KW

L2 L1 - Customer Supplied

F6 - Load Dump Bypass Wire

38

39

39, 40

39, 40

24, 25

23, 35

23, 24, 35

42

41, 42

40, 41

513

21

38, 39

T1150VA

208:120

H1 H2 H3 H4

X2XF

8

9, 10

10

VSR1A1 A2

Set @ 137V, 70%, 0.1s

TDR17 2

Set @ 5s

VSR1

15 18 20 20

TDR1

13

8, 9

F3

01

2A

7

22, 23

31

22, 23

31, 32

24VDC60W

DC12.5A

L N G

+ -

11

11, 12

32, 33

44

44

LBR1

8 5NOR1

7

4

1

19 1912L1

L N

Green

L2L N

Red

43 43

37, 38

23, 35

34, 35

33, 34

38

37

50

G

MLB-GND

2.2.D

2.2.A

2.1.D

2.2.A

4.3.D

4.2.D

F4

01

2A

36

55 55

56

58

GND1

GND1

46, 48

48, 50

22

22

G1208Vac, 3Ph

60Hz

LBR1

7 4

NOR1

8

5

2

1

TB-R

2

3

4

4

3

2

1

BMSMonitoring System

Common

Normal Operation

Cooling Failure

Load Bank CB

Q1 Q2

Local Disconnect

5

6

6

1TB-DC1 2

14

14, 15

15

4 TB-DC13

46

46, 50

RC3L N

RC4L N

G

MLB-GND

EXCEPT THAT FOR WHICH IT IS

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

LOANED IS PROHIBITED.

ALL RIGHTS RESERVED

DE

SC

RIP

TIO

N

RE

VIS

ION

S &

UP

DA

TE

S

RE

VD

AT

E

C

ITS SUBSIDIARIES. WITHOUT WRITTEN

2012 SIMPLEX, INC.

PERMISSION ANY COPYING,

TRANSMITTAL TO OTHERS AND USE

AP

PR

OV

ED

REVISION

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DATE

PAGE NUMBER

DRAWING NUMBER

BOOK

WORK ORDER

PROJECT DESCRIPTION

DESCRIPTION

FUNCTION

LOCATION

C

2

D

4

123

A

D

BB

C

13

4

A

FOLDER

B

B9/

23/2

014

A9/

12/2

014

KP

F

KP

FC

hang

ed T

! Sec

onda

ry W

iring

and

Cor

rect

ed C

M D

IP s

ettin

gs

Orig

inal

Sub

mitt

al

SWE-00715

Control Section

Main Function

LBD

LBD-225-208

LBD 175KW_208V_R-A

86477

9/23/2014

2

25, 26

56, 57

57

26, 27

RC5L N59, 61 27, 28

58, 59

RC6L N 28, 29

RC7L N 2960

60, 61

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DMP1Digital Metering Transducer, RS232

1

TB-CT

2

3

4

65 65

66 66

67 67

68 68

1

3

7

9

CT1

500:5

CT2

500:5

MF10 1

2A

MF20 1

2A

MF30 1

2A

69 69

70 70

71 71

2

5

8

A

MLB62 62

B63 63

C64 64

2

TB-DC1

473 73

72 7213

14

L2 L2 - Simplex Supplied

W6\Bl-Wh W6\Bl-Wh,Wh-Bl,Gr-Wh

W6\Wh-Bl

W6\Gr-Wh

28

29

30

5.3.C

Note:CT1 to be placed on Phase ACT2 to be placed on Phase C

See installation manual for specificapplication CT placement

L2 - Components Outside Panel

Notes:

1) Unit must be grounded for operators safety

2) Solid lines indicate wiring by Simplex

3) Dashed lines indicate wiring by others

4) 14AWG or larger, depending on length of run. Use

copper conductiors only. 60C or higher. Torque to 7 in-lbs.

EXCEPT THAT FOR WHICH IT IS

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

LOANED IS PROHIBITED.

ALL RIGHTS RESERVED

DE

SC

RIP

TIO

N

RE

VIS

ION

S &

UP

DA

TE

S

RE

VD

AT

E

C

ITS SUBSIDIARIES. WITHOUT WRITTEN

2012 SIMPLEX, INC.

PERMISSION ANY COPYING,

TRANSMITTAL TO OTHERS AND USE

AP

PR

OV

ED

REVISION

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DATE

PAGE NUMBER

DRAWING NUMBER

BOOK

WORK ORDER

PROJECT DESCRIPTION

DESCRIPTION

FUNCTION

LOCATION

C

2

D

4

123

A

D

BB

C

13

4

A

FOLDER

B

B9/

23/2

014

A9/

12/2

014

KP

F

KP

FC

hang

ed T

! Sec

onda

ry W

iring

and

Cor

rect

ed C

M D

IP s

ettin

gs

Orig

inal

Sub

mitt

al

SWE-00715

Metering

Main Function

LBD

LBD-225-208

LBD 175KW_208V_R-A

86477

9/23/2014

3

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24V

0V

GC1

X1 Auto Mode

AUTO

X1

X2 Manual Mode

MAN

X2

X3 Cooling Circuit Input

EXTS

X3

X4 Auto Exercise

AEX

X4

C2

X5

S/UX5

X6

S/DX6

X7

LS1

X7

X8

LS2

X8

PLC, Click, 8 DC In, 6 Relay Out, C0-01DR-D

PLC1

24955113

DWG: 5

EXTS

295F

0 1

L1 L1 - Load Section

52, 53

16, 18

15, 16

18

50, 52

54

15

75

75

50

53, 54

74 74

5.4.D

5.3.D

2.3.A

2.3.A

GND1

EXCEPT THAT FOR WHICH IT IS

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

LOANED IS PROHIBITED.

ALL RIGHTS RESERVED

DE

SC

RIP

TIO

N

RE

VIS

ION

S &

UP

DA

TE

S

RE

VD

AT

E

C

ITS SUBSIDIARIES. WITHOUT WRITTEN

2012 SIMPLEX, INC.

PERMISSION ANY COPYING,

TRANSMITTAL TO OTHERS AND USE

AP

PR

OV

ED

REVISION

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DATE

PAGE NUMBER

DRAWING NUMBER

BOOK

WORK ORDER

PROJECT DESCRIPTION

DESCRIPTION

FUNCTION

LOCATION

C

2

D

4

123

A

D

BB

C

13

4

A

FOLDER

B

B9/

23/2

014

A9/

12/2

014

KP

F

KP

FC

hang

ed T

! Sec

onda

ry W

iring

and

Cor

rect

ed C

M D

IP s

ettin

gs

Orig

inal

Sub

mitt

al

SWE-00715

PLC Inputs

Main Function

LBD

LBD-225-208

LBD 175KW_208V_R-A

86477

9/23/2014

4

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C3

Y1Load Bank Run

LBR

Y1

Y2Normal Operation

NOR

Y2

Y3Step Relay 1

SR1

Y3

Y4Step Relay 2

SR2

Y4

C4

Y5Step Relay 3

SR3

Y5

Y6Step Relay 4

SR4

Y6

Port 1

Port 2

485+

485-

485-Sh

PLC, Click, 8 DC In, 6 Relay Out, C0-01DR-D

PLC1

24955113

DWG: 4

76 76 45, 54

79 79

54

45, 47

17, 18

16, 18

47, 49

77 77

78 78

49, 51

16, 17

LBR113 14

NOR113 14

SR113 14

Step 1 - 25KW

SR213 14

Step 2 - 50KW

80 80 51SR3

13 14Step 3 - 100KW

4.3.B

4.2.A

W6\Bl-Wh,Wh-Bl,Gr-Wh

3.1.B

CM1

38400 Baud; Odd Parity1 Stop Bit; 1/2 DPX

RS485/RS232 Converter

CM1 Settings:

38400 Baud; RS485 1/2 Duplex

DIP Switches:

Both 1/2 DPX "1"

All Others "0"

A TXD+

TXD-

COM B CBL3\Shield

CBL3\A

CBL3\B

2

53

1

TB-H

4

2

HMI14" Color Touch Panel HMI

1

TB-COM

3

1

TB-DC1

3

L2 L2 L1 - Remote Control Panel

+

-

SD+

SD-

RD+

RD-

81

82

CBL1\A

CBL1\B

CBL2\A

CBL2\B

CBL1\B CBL2\B

CBL1\A CBL2\A

82

81

6P6C Serial Cable Included w/ CM1

5

6

4

TB-COM

Port 3:

RS-485 Two Wire

Modbus RTU

38400/O/8/1

Address 1

CBL4\A

CBL4\Shield

CBL4\B

EXCEPT THAT FOR WHICH IT IS

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

LOANED IS PROHIBITED.

ALL RIGHTS RESERVED

DE

SC

RIP

TIO

N

RE

VIS

ION

S &

UP

DA

TE

S

RE

VD

AT

E

C

ITS SUBSIDIARIES. WITHOUT WRITTEN

2012 SIMPLEX, INC.

PERMISSION ANY COPYING,

TRANSMITTAL TO OTHERS AND USE

AP

PR

OV

ED

REVISION

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DATE

PAGE NUMBER

DRAWING NUMBER

BOOK

WORK ORDER

PROJECT DESCRIPTION

DESCRIPTION

FUNCTION

LOCATION

C

2

D

4

123

A

D

BB

C

13

4

A

FOLDER

B

B9/

23/2

014

A9/

12/2

014

KP

F

KP

FC

hang

ed T

! Sec

onda

ry W

iring

and

Cor

rect

ed C

M D

IP s

ettin

gs

Orig

inal

Sub

mitt

al

SWE-00715

PLC Outputs

Main Function

LBD

LBD-225-208

LBD 175KW_208V_R-A

86477

9/23/2014

5

Page 6: Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section

LR1

10

RF1

01

80A

RF2

01

80A

RF3

01

80A

F2 - Step 1 - 25KW

L1

RC1

T1

L2

T2

L3

T3

A

MLB

C

B

108

108

111

111

105

106

112

112

110

104

LR2

10

109

LR3

10

107

EXCEPT THAT FOR WHICH IT IS

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

LOANED IS PROHIBITED.

ALL RIGHTS RESERVED

DE

SC

RIP

TIO

N

RE

VIS

ION

S &

UP

DA

TE

S

RE

VD

AT

E

C

ITS SUBSIDIARIES. WITHOUT WRITTEN

2012 SIMPLEX, INC.

PERMISSION ANY COPYING,

TRANSMITTAL TO OTHERS AND USE

AP

PR

OV

ED

REVISION

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DATE

PAGE NUMBER

DRAWING NUMBER

BOOK

WORK ORDER

PROJECT DESCRIPTION

DESCRIPTION

FUNCTION

LOCATION

C

2

D

4

123

A

D

BB

C

13

4

A

FOLDER

B

B9/

23/2

014

A9/

12/2

014

KP

F

KP

FC

hang

ed T

! Sec

onda

ry W

iring

and

Cor

rect

ed C

M D

IP s

ettin

gs

Orig

inal

Sub

mitt

al

SWE-00715

Load Section

Main Function

LBD

LBD-225-208

LBD 175KW_208V_R-A

86477

9/23/2014

6

104, 105

109, 110

106, 107

RF6

01

80A

LR4

10

RF5

01

80A

L1

RC2

T1

L2

T2

L3

T3

RF4

01

80A

LR5

10

LR6

10

115, 116

118, 119

113, 114

116

118

113

119

121

121

115

114

120

120

117

117

L1

RC3

T1

L2

T2

L3

T3

LR7

10

RF8

01

80A

RF9

01

80A

RF7

01

80A

LR8

10

LR9

10

126

126

129

129

123

125

130

130

128

122

127

124

122, 123

127, 128

124, 125

F3 - Step 2 - 50KW

RF19

01

80A

LR16

10

RF16

01

80A

L1

RC5

T1

L2

T2

L3

T3

RF21

01

80A

RF17

01

80A

LR19

10

LR21

10

LR17

10

RF20

01

80A

LR20

10

L1

RC4

T1

L2

T2

L3

T3

LR18

10

RF18

01

80A

133, 134

136, 137

131, 132

133

136

131

137

139

139

134

132

138

138

135

135

144

144

147

147

141

142

148

148

146

140

145

143

140, 141

145, 146

142, 143

L1

RC6

T1

L2

T2

L3

T3

RF25

01

80A

LR27

10

LR24

10

LR25

10

RF27

01

80A

RF24

01

80A

L1

RC7

T1

L2

T2

L3

T3

LR22

10

RF23

01

80A

RF26

01

80A

RF22

01

80A

LR26

10

LR23

10

160, 161

163, 164

158, 159

160

163

158

164

166

166

161

159

165

165

162

162

153

153

156

156

150

151

157

157

155

149

154

152

149, 150

154, 155

151, 152

F5 - Step 3 - 100KW

Page 7: Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section

EXCEPT THAT FOR WHICH IT IS

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

LOANED IS PROHIBITED.

ALL RIGHTS RESERVED

DE

SC

RIP

TIO

N

RE

VIS

ION

S &

UP

DA

TE

S

RE

VD

AT

E

C

ITS SUBSIDIARIES. WITHOUT WRITTEN

2012 SIMPLEX, INC.

PERMISSION ANY COPYING,

TRANSMITTAL TO OTHERS AND USE

AP

PR

OV

ED

REVISION

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DATE

PAGE NUMBER

DRAWING NUMBER

BOOK

WORK ORDER

PROJECT DESCRIPTION

DESCRIPTION

FUNCTION

LOCATION

4

D

B

D

3

A

3

A

2

C

1

B

1

2

4

C

FOLDER

B

B9/

23/2

014

A9/

12/2

014

KP

F

KP

FC

hang

ed T

! Sec

onda

ry W

iring

and

Cor

rect

ed C

M D

IP s

ettin

gs

Orig

inal

Sub

mitt

al

Parts Legend - By Location

SWE-00715

Parts Legend - By Location

Main Function

LBD

LBD-225-208

LBD 175KW_208V_R-A

86477

9/23/2014

7

Control Box 1

Mark Part Number Description

A1 24955083 Load Dump Bypass Wire, Pink 18AWG, 6"

CM1 24953500 RS232/RS485 Converter, RJ12 Port

DC1 25457900A DC Power Supply, 60W, 24VDC

DMP1 24345050 Digital Metering Package, M550, 480/240VAC, RS232

F414014500

15011100

Fuse, 2A, Class CC, Fast Acting

Fuseblock, Single Pole, Class CC, 30A

GND1 25678537 Terminal Block, Grounding, Spring Type, 20A, 600Vac, 4 Connections, Green

L1 24251501 Light, 0.50", Green, 125Vac

L2 24251500 Light, 0.50", Red, 125Vac

LBR1

24827045

24882100

24885650

Relay, General Purpose, 24VDC Coil, 3PDT,

Relay Base, 3PDT, General

Relay Retaining Clip

MF114014500

15012300

Fuse, 2A, Class CC, Fast Acting

Fuseblock, Three Pole, Class CC, 30A

MF2-3 14014500 Fuse, 2A, Class CC, Fast Acting

SR1

24827045

24882100

24885650

Relay, General Purpose, 24VDC Coil, 3PDT,

Relay Base, 3PDT, General

Relay Retaining Clip

SR2

24827045

24882100

24885650

Relay, General Purpose, 24VDC Coil, 3PDT,

Relay Base, 3PDT, General

Relay Retaining Clip

SR3

24827045

24882100

24885650

Relay, General Purpose, 24VDC Coil, 3PDT,

Relay Base, 3PDT, General

Relay Retaining Clip

TB-COM- 25678532 Terminal Block, Spring Type, 20A, 600Vac, 2 Connections, Grey

TB-CT-25678536

25678537

Terminal Block, Spring Type, 20A, 600Vac, 4 Connections, Grey

Terminal Block, Grounding, Spring Type, 20A, 600Vac, 4 Connections, Green

TB-DC-25678532

25678539

Terminal Block, Spring Type, 20A, 600Vac, 2 Connections, Grey

Push In Jumper Bar, 2 Way

TB-LD-

25678536

25678538

25678543

Terminal Block, Spring Type, 20A, 600Vac, 4 Connections, Grey

End And Intermediate Plate, 4 Connections

Screwless End Stop 6MM

TB-R-

25678532

25678533

25678543

Terminal Block, Spring Type, 20A, 600Vac, 2 Connections, Grey

End And Intermediate Plate, 2 Connections

Screwless End Stop 6MM

TDR124870120

24891500

Relay, Timer, Octal, 120Vac, DPDT

Relay Base, Octal

VSR1 24874005 Relay, Voltage Sensing, 25-150Vac, 120Vac, SPDT

NOR12482704524882100

24885650

Relay, General Purpose, 24VDC Coil, 3PDT,

Relay Base, 3PDT, General

Relay Retaining Clip

PLC124955113

24956000

PLC, Click, 8 DC In, 6 Relay Out, C0-01DR-D

Battery, CR2354, PLC Memory Backup

CBL3 25512880 Wire, Shielded Pair

CBL4 25512880 Wire, Shielded Pair

W6 24955086 RJ12 to 6 Wire Breakout Cable

Control Box 2

Mark Part Number Description

RC1-7 13011075Contactor, Definite Purpose, 3 Pole, 75A Resistive, 60FLA, 120Vac Coil, Box Lugs

RF1-27 14089000 Fuse, 80A, Class T, Fast Acting

T1 25457640 Transformer, 150VA, 480/240/208:120Vac

MLB-A

15390000

60044465G

60063693

Isolator, 2.00, .325-16

Bus Bar, Single Pole, 750A, Phase A

Splice Bus Bar, Nept/Mars, 0.250" x 4.00" x10.50"

MLB-B

15390000

60044466E

60063693

Isolator, 2.00, .325-16

Bus Bar, Single Pole, 750A, Phase B

Splice Bus Bar, Nept/Mars, 0.250" x 4.00" x10.50"

-> Control Box 2

Mark Part Number Description

MLB-C

15390000

60044467G

60063693

Isolator, 2.00, .325-16

Bus Bar, Single Pole, 750A, Phase C

Splice Bus Bar, Nept/Mars, 0.250" x 4.00" x10.50"

MLB-GND-G 63191 Ground Bus Bar, 3.0" x 12.25"

F114002000

15012300

Fuse, 1A, Class CC, Time Delay

Fuseblock, Three Pole, Class CC, 30A

F2 14002000 Fuse, 1A, Class CC, Time Delay

F3 14012000 Fuse, 2A, Class CC, Time Delay

Load Section

Mark Part Number Description

EXTS 25309790 Temperature Switch, NO, 295F

LR1-27 24326560 Load Resistor, Solid, 42 in., 0.43 O.D., 8333W,208V

Remote Control Panel

Mark Part Number Description

HMI124955044

24955081

4 in, Micro-Graphic TCH PNL, TFT,Color, 32K Colors

ComCon3, DB15 to 6 Terminal Connector

CBL1 25512880 Wire, Shielded Pair

CBL2 25512880 Wire, Shielded Pair

TB-H-25678532

25678543

Terminal Block, Spring Type, 20A, 600Vac, 2 Connections, Grey

Screwless End Stop 6MM

Page 8: Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section

EXCEPT THAT FOR WHICH IT IS

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

LOANED IS PROHIBITED.

ALL RIGHTS RESERVED

DE

SC

RIP

TIO

N

RE

VIS

ION

S &

UP

DA

TE

S

RE

VD

AT

E

C

ITS SUBSIDIARIES. WITHOUT WRITTEN

2012 SIMPLEX, INC.

PERMISSION ANY COPYING,

TRANSMITTAL TO OTHERS AND USE

AP

PR

OV

ED

REVISION

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DATE

PAGE NUMBER

DRAWING NUMBER

BOOK

WORK ORDER

PROJECT DESCRIPTION

DESCRIPTION

FUNCTION

LOCATION

4

D

B

D

3

A

3

A

2

C

1

B

1

2

4

C

FOLDER

Note: Unless specified otherwise, all wiring copper

B

B9/

23/2

014

A9/

12/2

014

KP

F

KP

FC

hang

ed T

! Sec

onda

ry W

iring

and

Cor

rect

ed C

M D

IP s

ettin

gs

Orig

inal

Sub

mitt

al

Wire List - By Number 1/1

SWE-00715

Wire List - By Number 1/1

Main Function

LBD

LBD-225-208

LBD 175KW_208V_R-A

86477

9/23/2014

8

# End A End B GaugeWire

ColorTemp

1 TB-R-1: -LBR1:7 16 Blue 105C

2 TB-R-2: -NOR1:5 16 Blue 105C

3 TB-R-3: -NOR1:2 16 Blue 105C

4 -LBR1:4 -NOR1:8 16 Blue 105C

5 MLB-A: -F1:0 16 Black 105C

6 MLB-B:B -F2:0 16 Red 105C

7 -T1:XF -F3:0 16 Black 105C

8 -F3:1 -TDR1:1 16 Black 150C

9 -TDR1:1 -VSR1:A1 16 Black 105C

10 -VSR1:15 -VSR1:A1 16 Black 105C

11 -TDR1:3 -DC1:L 16 Black 105C

12 -TDR1:3 -LBR1:8 16 Black 105C

13 -F1:1 -T1:H3 16 Black 105C

14 -F4:1 TB-DC1-1: 18 Red 105C

15 -F4:1 -PLC1:24V 18 Red 105C

16 -PLC1:24V -PLC1:C3 18 Red 105C

17 -PLC1:C3 -PLC1:C4 18 Red 105C

18 -EXTS:0 -PLC1:C4 16 White 200C

19 -LBR1:5 -NOR1:7 16 Black 105C

20 -VSR1:18 -TDR1:7 16 Black 105C

21 -F2:1 -T1:H4 16 Red 105C

22 MLB-GND-G: -T1:X2 14 Green 105C

23 -T1:X2 -RC1:N 16 White 105C

24 -RC1:N -RC2:N 16 White 105C

25 -RC2:N -RC3:N 16 White 105C

26 -RC3:N -RC4:N 16 White 105C

27 -RC4:N -RC5:N 16 White 105C

28 -RC5:N -RC6:N 16 White 105C

29 -RC6:N -RC7:N 16 White 105C

31 -VSR1:A2 -TDR1:2 16 White 105C

32 -TDR1:2 -DC1:N 16 White 105C

33 -DC1:N -L1:N 16 White 105C

34 -L1:N -L2:N 16 White 105C

35 -RC1:N -L2:N 16 White 105C

36 -DC1:+ -F4:0 18 Red 105C

37 -NOR1:4 -L1:L 16 Black 105C

38 -NOR1:4 TB-LD-1: 16 Black 105C

39 TB-LD-2: TB-LD-1: 16 Black 105C

40 TB-LD-2: -SR1:7 16 Black 105C

41 -SR1:7 -SR2:7 16 Black 105C

42 -SR2:7 -SR3:7 16 Black 105C

43 -NOR1:1 -L2:L 16 Black 105C

44 -DC1:G -GND1: 14 Green 105C

45 -LBR1:14 -NOR1:14 18 Black 105C

46 -GND1: TB-DC1-3: 14 Green 105C

47 -NOR1:14 -SR1:14 18 Black 105C

48 -GND1: -DC1:- 14 Green 105C

49 -SR1:14 -SR2:14 18 Black 105C

50 -DC1:- -PLC1:0V 18 Black 105C

# End A End B GaugeWire

ColorTemp

51 -SR2:14 -SR3:14 18 Black 105C

52 -PLC1:0V -PLC1:C1 18 Black 105C

53 -PLC1:C1 -PLC1:C2 18 Black 105C

54 -PLC1:C2 -LBR1:14 18 Black 105C

55 -SR1:4 -RC1:L 16 Black 150C

56 -SR2:4 -RC2:L 16 Black 150C

57 -RC3:L -RC2:L 16 Black 150C

58 -SR3:4 -RC4:L 16 Black 150C

59 -RC5:L -RC4:L 16 Black 150C

60 -RC7:L -RC6:L 16 Black 150C

61 -RC6:L -RC5:L 16 Black 150C

62 -MF1:0 MLB-A:A 12 Black 150C

63 -MF2:0 MLB-B: 12 Red 150C

64 -MF3:0 MLB-C: 12 Blue 150C

65 TB-CT-1: -DMP1:1 16 Black 105C

66 TB-CT-2: -DMP1:3 14 Green 105C

67 TB-CT-3: -DMP1:7 16 Black 105C

68 TB-CT-4: -DMP1:9 14 Green 105C

69 -MF1:1 -DMP1:2 16 Black 105C

70 -MF2:1 -DMP1:5 16 Red 105C

71 -MF3:1 -DMP1:8 16 Blue 105C

72 -DMP1:13 TB-DC1-2: 18 Red 105C

73 -DMP1:14 TB-DC1-4: 18 Black 105C

74 -EXTS:1 -PLC1:X3 16 White 200C

75 -GND1: -PLC1:G 18 Green 105C

76 -PLC1:Y1 -LBR1:13 18 Red 105C

77 -PLC1:Y2 -NOR1:13 18 Red 105C

78 -PLC1:Y3 -SR1:13 18 Red 105C

79 -PLC1:Y4 -SR2:13 18 Red 105C

80 -PLC1:Y5 -SR3:13 18 Red 105C

81 TB-H-1: -HMI1:+ 18 Red 105C

82 TB-H-2: -HMI1:- 18 Black 105C

104 -LR1:0 -LR2:1 6 Red 150C

105 -LR2:1 -RC1:L2 6 Red 150C

106 -RC1:L1 -LR1:1 6 Black 150C

107 -LR1:1 -LR3:0 6 Black 150C

108 -RF1:1 -RC1:T1 6 Black 150C

109 -LR2:0 -LR3:1 6 White ... 150C

110 -LR3:1 -RC1:L3 6 White ... 150C

111 -RF2:1 -RC1:T2 6 Red 150C

112 -RF3:1 -RC1:T3 6 White ... 150C

113 -LR4:0 -LR5:1 6 Red 150C

114 -LR5:1 -RC2:L2 6 Red 150C

115 -RC2:L1 -LR4:1 6 Black 150C

116 -LR4:1 -LR6:0 6 Black 150C

117 -RF4:1 -RC2:T1 6 Black 150C

118 -LR5:0 -LR6:1 6 White ... 150C

119 -LR6:1 -RC2:L3 6 White ... 150C

120 -RF5:1 -RC2:T2 6 Red 150C

# End A End B GaugeWire

ColorTemp

121 -RF6:1 -RC2:T3 6 White ... 150C

122 -LR7:0 -LR8:1 6 Red 150C

123 -LR8:1 -RC3:L2 6 Red 150C

124 -LR7:1 -LR9:0 6 Black 150C

125 -RC3:L1 -LR7:1 6 Black 150C

126 -RF7:1 -RC3:T1 6 Black 150C

127 -LR8:0 -LR9:1 6 White ... 150C

128 -LR9:1 -RC3:L3 6 White ... 150C

129 -RF8:1 -RC3:T2 6 Red 150C

130 -RF9:1 -RC3:T3 6 White ... 150C

131 -LR16:0 -LR17:1 6 Red 150C

132 -LR17:1 -RC4:L2 6 Red 150C

133 -LR16:1 -LR18:0 6 Black 150C

134 -RC4:L1 -LR16:1 6 Black 150C

135 -RF16:1 -RC4:T1 6 Black 150C

136 -LR17:0 -LR18:1 6 White ... 150C

137 -LR18:1 -RC4:L3 6 White ... 150C

138 -RF17:1 -RC4:T2 6 Red 150C

139 -RF18:1 -RC4:T3 6 White ... 150C

140 -LR19:0 -LR20:1 6 Red 150C

141 -LR20:1 -RC5:L2 6 Red 150C

142 -RC5:L1 -LR19:1 6 Black 150C

143 -LR19:1 -LR21:0 6 Black 150C

144 -RF19:1 -RC5:T1 6 Black 150C

145 -LR20:0 -LR21:1 6 White ... 150C

146 -LR21:1 -RC5:L3 6 White ... 150C

147 -RF20:1 -RC5:T2 6 Red 150C

148 -RF21:1 -RC5:T3 6 White ... 150C

149 -LR22:0 -LR23:1 6 Red 150C

150 -LR23:1 -RC6:L2 6 Red 150C

151 -RC6:L1 -LR22:1 6 Black 150C

152 -LR22:1 -LR24:0 6 Black 150C

153 -RF22:1 -RC6:T1 6 Black 150C

154 -LR23:0 -LR24:1 6 White ... 150C

155 -LR24:1 -RC6:L3 6 White ... 150C

156 -RF23:1 -RC6:T2 6 Red 150C

157 -RF24:1 -RC6:T3 6 White ... 150C

158 -LR25:0 -LR26:1 6 Red 150C

159 -LR26:1 -RC7:L2 6 Red 150C

160 -LR25:1 -LR27:0 6 Black 150C

161 -RC7:L1 -LR25:1 6 Black 150C

162 -RF25:1 -RC7:T1 6 Black 150C

163 -LR26:0 -LR27:1 6 White ... 150C

164 -LR27:1 -RC7:L3 6 White ... 150C

165 -RF26:1 -RC7:T2 6 Red 150C

166 -RF27:1 -RC7:T3 6 White ... 150C

Page 9: Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section

A

DETAIL ASCALE 1 : 4

GND1

TB-CT1-4

TB-LD1-2

TB-R1-3

TB-COM1-6TB-DC1

1-6

NOTES: (UNLESS OTHERWISE SPECIFIED)

Apply conductive copper paste between copper bus1.bar connections.Maintain minimum half inch spacing between opposite2.polarity exposed electrical components.

CONTROL BOX 2CONTROL BOX 1

MF1

TDR1

VSR1

SR3

SR2

SR1

LBR1

NOR1

DC1

PLC1

DMP1

F4MF3MF2

REVISIONSHEET NUMBER

DRAWING NUMBER

PART NUMBER

SHEET TITLE:

PROJECT

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

EXCEPT THAT FOR WHICH IT IS

TRANSMITTAL TO OTHERS AND USE

PERMISSION ANY COPYING,

2014 SIMPLEX, INC.

ITS SUBSIDIARIES. WITHOUT WRITTEN

DATE

REV

RE

VIS

ION

S &

UP

DA

TES

DESC

RIPT

ION

ASM-00014320

21

Sheet1

Engin

eerin

g Re

view_

1 of

109

/12/

2014

A

LBD-175-208

DWG-00017929

ALL RIGHTS RESERVED

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

A

DRAWN BY:

SCALE:

SHEET SIZE:

APPROVED BY:

B-SIZE

Admin

KF

W.O. #:

103.61 lbsWEIGHT:

86477

LOANED IS PROHIBITED.

1:8

TOLERANCESX.XXX 0.025"X.XX 0.050"X.X 0.100"

FRACTIONAL 1/16"ANGLES 2.5

SURFACES 125

86475 Subpanel Layout.SLDASMPART DESCRIPTION

APART REVISION:

/

THIRD ANGLE PROJECTION

1234

2

B

A

34 1

Adm

in

APPR

INTKF

C

C

D

A

B

C

D

Approved 09/12/2014

Page 10: Electrical Packagefettingpower.com/wp-content/uploads/2020/02/86477... · KPF 9/23/2014 86477 1 SWE-00715 1 Page Decription Folder Designation 1 Drawing Listing 2 Control Section

F2F3

F1

RF3

MLB-A60044465G

MLB Bus Bar60063693

RC1

RC2

RC3

RC4

RC5

RC6

RC7

T1

MLB-G63191

RF1

RF5

CONTROL BOX 2

MLB-B60044466E

MLB Bus Bar60063693

MLB-C60044467G

MLB Bus Bar60063693

NOTES: (UNLESS OTHERWISE SPECIFIED)

Apply conductive copper paste between copper bus1.bar connections.Maintain minimum half inch spacing between opposite2.polarity exposed electrical components.

RF2

RF4

RF6

RF7

RF8RF9

RF16

RF17RF18

RF19

RF20RF21

RF22

RF23RF24

RF25RF26

RF27

REVISIONSHEET NUMBER

DRAWING NUMBER

PART NUMBER

SHEET TITLE:

PROJECT

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

EXCEPT THAT FOR WHICH IT IS

TRANSMITTAL TO OTHERS AND USE

PERMISSION ANY COPYING,

2014 SIMPLEX, INC.

ITS SUBSIDIARIES. WITHOUT WRITTEN

DATE

REV

RE

VIS

ION

S &

UP

DA

TES

DESC

RIPT

ION

ASM-00014320

22

Sheet 2

Engin

eerin

g Re

view_

1 of

109

/12/

2014

A

LBD-175-208

DWG-00017929

ALL RIGHTS RESERVED

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

A

DRAWN BY:

SCALE:

SHEET SIZE:

APPROVED BY:

B-SIZE

Admin

KF

W.O. #:

103.61 lbsWEIGHT:

86477

LOANED IS PROHIBITED.

1:8

TOLERANCESX.XXX 0.025"X.XX 0.050"X.X 0.100"

FRACTIONAL 1/16"ANGLES 2.5

SURFACES 125

86475 Subpanel Layout.SLDASMPART DESCRIPTION

APART REVISION:

/

THIRD ANGLE PROJECTION

1234

2

B

A

34 1

Adm

in

APPR

INTKF

C

C

D

A

B

C

D

Approved 09/12/2014

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49.000 1.000 51.000 64.530

47.000 49.000 47.888 52.075

1.000

77.560

Gussets

Load Element Connection Box

Removable Cover Provides Access To Load Elements& Temp. Switch

Lift EyesRemovable MountingAngle Provided ForDuct Attachment

Control Panel with Removable Cover:Provides Access to Control CircuitComponents and Load Source Connections

AIR FLOW

24.075

Conduit Entry Area(Control Power)

Conduit Entry Area(Main Power)

NOTES: (UNLESS OTHERWISE SPECIFIED)

Enviromental Type - 11.Remote Control2.Load Elements - 21 (Hidden For Clarity)3.LR1-LR21 8333W@ 208V

REVISIONSHEET NUMBER

DRAWING NUMBER

PART NUMBER

SHEET TITLE:

PROJECT

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

EXCEPT THAT FOR WHICH IT IS

TRANSMITTAL TO OTHERS AND USE

PERMISSION ANY COPYING,

2014 SIMPLEX, INC.

ITS SUBSIDIARIES. WITHOUT WRITTEN

DATE

REV

RE

VIS

ION

S &

UP

DA

TES

DESC

RIPT

ION

ASM-00014143

11

Customer Pictorial

LBD-175-208

DWG-00017828

ALL RIGHTS RESERVED

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

DRAWN BY:

SCALE:

SHEET SIZE:

APPROVED BY:

B-SIZE

W.O. #:

395.14 lbsWEIGHT:

86477

LOANED IS PROHIBITED.

1:12

TOLERANCESX.XXX 0.025"X.XX 0.050"X.X 0.100"

FRACTIONAL 1/16"ANGLES 2.5

SURFACES 125

LBD AssemblyPART DESCRIPTION

PART REVISION:

/

THIRD ANGLE PROJECTION

1234

2

B

A

34 1

APPR

INT

C

C

D

A

B

C

D

Draft - Not For Production Use

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7.992

4" HMI

VIEW - FRONT

5.289

CONDUIT ENTRY AREA(ALL 4 SIDES AVAILABLE)

LOCKABLELATCHES

VIEW -BOTTOM

10.149

VIEW - RIGHT

9.381

4.563

.250x.625TYP

VIEW - REAR

NOTES: (UNLESS OTHERWISE SPECIFIED)

HMI & Customer Connections Contained Within1.Enviromental Type - 4x 2.Material - Polypropolene3. REVISIONSHEET NUMBER

DRAWING NUMBER

PART NUMBER

SHEET TITLE:

PROJECT

THE INFORMATION HEREON IS THE

PROPERTY OF SIMPLEX, INC., AND/OR

EXCEPT THAT FOR WHICH IT IS

TRANSMITTAL TO OTHERS AND USE

PERMISSION ANY COPYING,

2013 SIMPLEX, INC.

ITS SUBSIDIARIES. WITHOUT WRITTEN

DATE

REV

RE

VIS

ION

S &

UP

DA

TES

DESC

RIPT

ION

ASM-00005123

11

Sheet 1

Upda

ted

Title

Bloc

k and

Call

outs

07/2

3/20

13A

Polaris V2.0

DWG-00005467

ALL RIGHTS RESERVED

SIMPLEX, INC.5300 RISING MOON ROAD

SPRINGFIELD, ILLINOIS 62711-6228

A

DRAWN BY:

SCALE:

SHEET SIZE:

APPROVED BY:

B-SIZE

JLW

PWC

W.O. #:

2.35 lbsWEIGHT:

LOANED IS PROHIBITED.

1:2

TOLERANCESX.XXX 0.005"X.XX 0.010"X.X 0.020"

FRACTIONAL 1/32"ANGLES 1

SURFACES 125

6x8 Control BoxPART DESCRIPTION

APART REVISION:

/

THIRD ANGLE PROJECTION

1234

2

B

A

34 1

JLW

APPR

INT

PWC

PWC

C

C

D

A

B

C

D