EH&S Management Presentation South America

7/28/2019 EH&S Management Presentation South America

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Copyright 2011 Rockwell Automation, Inc. All r ights reserved.

1

Safety is Good

Business

Prepared for:

By:


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Rockwell Automation Today

Global Leaderof Automation and

Control SolutionNo. 1 in NorthAmerica.

World Headquarters Milwaukee, WI,USA

Annual Sales $5.0 billion

EmployeesAbout 21,000

Serving customers in more than 80countries

Strategic & Business global technologycompanies

More than 100 year s


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Rockwell Automation in Latin America

Latin America Region Offices42 Sales & Support Offices

RA Latin America Headquarters

Located in Weston, Florida. USA

3,761 Employees in LA Region581 Sales, Marketing and Administration

338 Services, Engineering, Support and Training

2,842 Manufacturing

Manufacturing FacilitiesMexico, Dominican Republic and Brazil


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Rockwell Automation covering PepsiCoPlants South America

EcuadorBraulio Quionez

Electrical Eng.

(18) Years of Experience in Automation

Carlos Morales

Electrical Eng.


Peru

Ingrid Zuleta

Electrical Eng.


Venezuela

Vanessa Moreno

Electronic Eng.


Colombia

Zully Laverde

Electrical Eng.


Caribbean

Luis Fonseca

Mechanical Eng.


Uruguay

Ariel Bursztein Eng.

Electrical Eng.(12) Years of Experience in Automation

Paraguay

Mauricio Colanzi

Automation Eng.(6) Years of Experience in Automation

Argentina

Roman Fernandez

Electronic Eng.


ChileClaudio Antileo

Electrical Eng.


El Salvador

Gustavo Jordan

Electrical Eng.


Guatemala

Gustavo Jordan

Electrical Eng.


Brazil

Gilson Gajardoni

Electrical Eng.


Team Leader for the PepsiCo Coverage in Brazil


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(Confidential For Internal Use Only) Copyright 2008 Rockwell Automation, Inc. All rights reserved. 8

Rockwell Automation in Mexico & CA

With a main office in Mexico City and 6 major branch offices and 28 distributor locationsin Mexico and Central America, we are ready to serve and attend to all your needs with

local sales and support personnel. Rockwell Automation is always available to respond to

your technical support needs, engineering, project management and training. These

capabilities are complemented by a network of local authorized distributors and systems

integrators.


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(Confidential For Internal Use Only) Copyright 2010 Rockwell Automation, Inc. All rights reserved.


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Traditional Perspective of Safety:

Reduced Machine Utilization

Reduced Operational Efficiency

Increased Nuisance Shutdowns

Reduced Healthcare costsReduced Litigation costs

Safety and Productivity are Mutually Exclusive Objectives


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Evolving Perspective of Safety:

Compliance with Standards

Improved Morale of the Workforce

Improved Machine Speed & Utilization

Improved Operational Efficiency / Labor Costs

Improved Maintenance Downtime / Efficiency

Reduced Nuisance Shutdowns

Reduced Healthcare costs

Reduced Litigation costs

Reduced Labor grievances

Safety and Productivity are Complementary

SAFETY = PRODUCTIVITY = PROFIT


9/24Copyright 2011 Rockwell Automation, Inc. All rights reserved. 19

Laser

Scanner

Light Curtains

Safety Mats

Safety PLC

E-Stops &

Signaling

Gate Switches

Non- ContactSwitches

Trap Key

Safety

Contactors

Safety

Relays

Cable PullSwitches

Safety Motion

SafetyEnabled

SwitchesSafety Edges

Rockwell Automation Safety Machine View

Safety Drives


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Conventional Safety System

ControlLogix chassis

PowerFlex 755SERCOS

EtherNet/IP

DeviceNet

PV+ EOI

Safety Relay

Kinetix

6000

POINT I/O

Safety System

Safety

Relay

ArmorBlock I/O


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Contemporary Safety System

ControlLogix chassis

PowerFlex 755

Armor

Block I/O

EtherNet/IP

PV+ EOI

Safety

RelaySafety

Relay

E

T

A

P

POINT I/O

Safety SystemSafety

functionalitycan now be

integrated

into

GuardLogix.

Data &diagnostics

can be

displayed on

one HMI.

Benefits

Informationenabled.

Fewercomponents.

Less training.

Streamlinedmaintenance.

Optimalconnectivitywith multiplenetworks.

Kinetix

6000

DeviceNet

Safety relays

& contactorsmay not be

required.


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1. Keep PepsiCo Safe

2. Keep Machines Productive

3. Keep Machines Simple

Technology is IMPORTANT

Automatic Notification of

changes

Realtime and detailed

Diagnostics

Single Machine Interface

Elimination of SR and

Contactors



Assessments Arc Flash Analysis

Hazard

Risk

LOTO

Validation

Safety circuit analysis

Machine stop time services

Conformance audits

Safety system validation

Compliance Consulting

CE conformance Functional safety (ex. ISO

13849-1 and IEC 62061, ISO,

ANSI, IEC, CE, OSHA, NFPA,

CSA, AS )

Supported World Wide by Safety Professionals

Safety Services Portfolio

Global Support. Local Execution. Peace of Mind.

Training TUV Certification

Risk Assessments

Safety Standards

Safety Products Arc Flash

LOTO

Integration / Start Up

Circuit/logic design

Installation

Arc flash remediation

MCC Arc Flash upgrades

Project Management

Remediation Solutions Complete Turnkey Systems



Risk Reduction Methods

Design it out

Fixed enclosing guard

Monitoring Access /

Interlocked Gates

Awareness Means, Training and

Procedures (Administrative)

Personal protective equipment

MostEffective

Least

Effective

Hierarchy of Protective Measures


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Global Supplier Agreement

Contract originated in 2004 Updated in 2010 (3 year) Covers Automation, Information, Process, Software, Motion, Drives andSafety

Summary of Agreement:

Highly Negotiated MRO Pricing Plant Pricing MRO Rebates based on Volumes Paid to PepsiCo

3rd Rebate 4% (EPC, SI, OEMs ) Paid to PepsiCo

Training Seats:

Americas 90% Volume

Europe & AMEA

Extended HW Warranty 24 Months

OEM Growth YOY Program Impacts MRO pricing discount

Global Agreement requires NO changes for Safety Program


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PepsiCo Some recent Engagements

Food and Snack Business Gamesa / Quaker / Sabritas (MX) Training (LOTO & Risk Assessments), LOTO and Risk Assessments

Gatorade (US) Depalletizer Safety Upgrade

(29) Remaining Depals in Gatorade Fleet

Frito-Lay (US) Process & Packaging

Machine Guarding Risk Assessments LOTO Training

PepsiCo Worldwide Flavours (PWF) Plant-wide Risk Service Texas, Ireland, China

Current State Evaluation + Remediation Budgetary + Detailed Risk Assessment training

Frito-Lay WarehouseASRS (US) Team-based Risk Assessments

RA authoring Safety Specifications that meet Global Safety Standard (ESH-50)

PBC Specification - Safety PLC and Safety Components Gatorade Safety Guideline


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PepsiCo Safety Standard EHS-50


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Safety Systems & Methods


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Solving the Problem

SafetyLifecycle

5.

Maintain& Improve

1. Risk or Hazard

Assessment

4. Installation

& Validation 2. FunctionalRequirements

3. Design & Verification

System design based on integrating safety & machine functionality.


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Safety Project - Spend Analysis

Know where the largest spend will be and develop

techniques to manage.

Copyright 2011 Rockwell Automation, Inc. All rights reserved. 37

Assessment Phase is

small$ but has major

impactto remediation Phase

costs.

Remediation Phase has

largest impact to Programs

Financial success.

Maintenance &

Improvement Phase critical

for ensuring ongoing Safety

and productivity

Safety Project Spending Analysis

Remediation

(80% - 88%)

Maintain

(10% - 16%)

Assessment

(2% - 4%)


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Copyright 2011 Rockwell Automation, Inc. All r ights reserved.

Thank You !

EH&S Management Presentation South America

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