EGEMET PRESENTATION2011.ppt [Uyumluluk Modu]donar.messe.de/exhibitor/hannovermesse/2017/M... ·...
Transcript of EGEMET PRESENTATION2011.ppt [Uyumluluk Modu]donar.messe.de/exhibitor/hannovermesse/2017/M... ·...
EGEMET PRESENTATIONEGEMET PRESENTATION
•• Egemet Egemet is at İZMİR, third is at İZMİR, third biggest city and biggest city and 2nd largest2nd largestexport gateexport gate of TURKEYof TURKEY..
•• İZMİR is connected to all major İZMİR is connected to all major destinationdestinationss with with daily flightsdaily flightsdirectly or via İstanbul.directly or via İstanbul.
INTRODUCTIONINTRODUCTION
directly or via İstanbul.directly or via İstanbul.
•• LogisticallyLogistically well well connected, daily connected, daily road road shipments to Europe and shipments to Europe and Middle East and Middle East and frequentfrequent sea sea shipments to all major shipments to all major destinations are destinations are availabavailable.le.
•• EGEMET is family owned private companyEGEMET is family owned private company
•• EGEMET has been operating since 1998 on a 3000 mEGEMET has been operating since 1998 on a 3000 m2 2 of open of open
and and 252500 m00 m2 2 closed areaclosed area
INTRODUCTIONINTRODUCTION
•• We are forging 5000 tons of forgings from 0,2 kg up to We are forging 5000 tons of forgings from 0,2 kg up to 445 kgs5 kgs
•• EGEMET employs EGEMET employs 15 15 white collar white collar 75 75 blue collar employeeblue collar employee
When safety and reliability are required there is no alternative When safety and reliability are required there is no alternative to forged steel and EGEMET has been dedicated to satisfy to forged steel and EGEMET has been dedicated to satisfy It’s customer’s needs since the beginning.It’s customer’s needs since the beginning.
EGEMET has been serving fEGEMET has been serving foollowingllowing major groups:major groups:
-- AUTOMOTIVE AUTOMOTIVE -- AUTOMOTIVE AUTOMOTIVE
-- AGRICULTUREAGRICULTURE
-- MACHINE INDUSTRIES MACHINE INDUSTRIES
INTRODUCTIONINTRODUCTION
0,861,71
4,454,29
4,83
6,577,81
4,4
6
9
0 0,541,69
0,180,78 1,32
3,152,2
3,14,5
0
2
4
6
8
10
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Mil
lio
n E
uro
€
Turnover-Export
Ciro / Turnover
İhracat / Export
TURNOVERTURNOVER
Egemet has Egemet has achievedachieved a a steadysteady growthgrowth overover thethe yearsyears tilltill 2008 2008 byby thethe helphelpof of steadysteady growthgrowth of of exportsexports byby yearyear 2011 2011 Egemet has done 50% of Egemet has done 50% of it’sit’sturnoverturnover fromfrom exportexport productsproducts..
GermanyGermany--FranceFrance--SwedenSweden--HungaryHungary andand AustriaAustriaareare thethe mainmain exportexport countriescountries of Egemet of Egemet
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
All material which is All material which is required for production is;required for production is;
--Supplied Supplied stricklystrickly according according to the customer to the customer
specificationsspecifications
MATERIAL HANDLINGMATERIAL HANDLING
specificationsspecifications
--Stocked according to the Stocked according to the grades and heatsgrades and heats
--Traced trough all the Traced trough all the processes and recordsprocesses and recordsareare keptkept
All the forging processes are designed by All the forging processes are designed by
the help ofthe help of CAD/CAM CAD/CAM programs.programs. CATIACATIA andand
CADKEYCADKEY are used asused as CAD/CAMCAD/CAM programprogramss..
PREPRODUCTIONPREPRODUCTION
All the dies are produced by most up to dateAll the dies are produced by most up to date
CNCCNC machinery. Dies are fully tested prior to machinery. Dies are fully tested prior to
be used in be used in forgingforging shop.shop.
EEGGEMET is aEMET is a LVHMLVHM plant. There are aroundplant. There are around
5500 different00 different parts forged in small volumes. To parts forged in small volumes. To
attain efficient andattain efficient and quality productionquality production lean lean
productionproduction methods are applied.methods are applied. EGEMET’s EGEMET’s
best advantage is it’sbest advantage is it’s flexibleflexible production line.production line.
0.2 kg up to 0.2 kg up to 445 kgs of parts with various complexity 5 kgs of parts with various complexity
is forged in is forged in
55 different forging lines.different forging lines.
EGEMET’s Forging Line Contains ;EGEMET’s Forging Line Contains ;
••1 drop hammer MPM 63001 drop hammer MPM 6300
••1 drop hammer MPM 100001 drop hammer MPM 10000
••22 maxi pressmaxi presseses of 1600 tonsof 1600 tons&1000 tons&1000 tons
••1 screw press of 630 tons1 screw press of 630 tons
••5 units of eccentric presses between 1005 units of eccentric presses between 100--160 tons160 tons
FORGINGFORGING
••Egemet has capability ofEgemet has capability of normalizingnormalizing it’s it’s
productsproducts
••Egemet usesEgemet uses ISTASISTAS as heat treatas heat treaterer for for
other heat treating processesother heat treating processes
ISOTHERMAL ANNEALINGISOTHERMAL ANNEALING
HARDENINGHARDENING AND TEMPERINGAND TEMPERING
••ISTAS is the Turkey’sISTAS is the Turkey’s largestlargest heat heat
treatment group. It hastreatment group. It has 6 branches6 branches all all treatment group. It hastreatment group. It has 6 branches6 branches all all
through in Turkeythrough in Turkey
ISTAS FACILITIES IN TURKEYISTAS FACILITIES IN TURKEY
OUTSOURCED ACTIVITIES / HEAT TREATMENTOUTSOURCED ACTIVITIES / HEAT TREATMENT
www.istasas.com.tr
In order to attain required level of quality In order to attain required level of quality
periodic controls are held during andperiodic controls are held during and
afterafter the forging process by the help of the forging process by the help of
modern quality assurance methodsmodern quality assurance methods
((FMEA, SPCFMEA, SPC, GR&R, GR&R etc.)etc.)
In EGEMET quality control departmentIn EGEMET quality control department
QUALITY CONTROL
In EGEMET quality control departmentIn EGEMET quality control department
•• For the safety parts 100%For the safety parts 100% MMagneticagnetic
ParticuleParticule testing and hardness testing is testing and hardness testing is
applied .applied .
•• Prior to be heat treatment and after the Prior to be heat treatment and after the
heat treatment samples from all parts areheat treatment samples from all parts are
metallographicallymetallographically investigated.investigated.
•• SpectrometricSpectrometric testing is applied for the testing is applied for the
materials forged in EGEMET.materials forged in EGEMET.
EgemetEgemet has vast capability of machining and has vast capability of machining and
assembly by the help of well skilled and equipped assembly by the help of well skilled and equipped
partners.partners.
Machining partners which we are in cooperation Machining partners which we are in cooperation
with mainly serving for :with mainly serving for :with mainly serving for :with mainly serving for :
AutomotiveAutomotive--MachineMachine--Agriculture and Defense Agriculture and Defense
industries . Therefore we have capability of industries . Therefore we have capability of
having cooperation for many types of having cooperation for many types of machinmachinining g
and assemblyand assembly
OUTSOURCED ACTIVITIES / MACHINING AND ASSEMBLYOUTSOURCED ACTIVITIES / MACHINING AND ASSEMBLY
EgemetEgemet has many cooperation opportunities has many cooperation opportunities
with many coating companies which have with many coating companies which have
been serving for automotive industry with been serving for automotive industry with
the capability of :the capability of :
--Various Coating and surface treatment Various Coating and surface treatment
procesesproceses
Zinc PlatingZinc Plating
Zinc and Manganese Phosphate PlatingZinc and Manganese Phosphate PlatingZinc and Manganese Phosphate PlatingZinc and Manganese Phosphate Plating
CopperCopper--NickelNickel--Chrome PlatingChrome Plating
Brass PlatingBrass Plating
ZincZinc ChromeChrome
ARCORARCOR
DeltatoneDeltatone
--Testing of these coatings Testing of these coatings uptoupto EU normsEU norms
OUTSOURCED ACTIVITIES / COATINGOUTSOURCED ACTIVITIES / COATING
ISO 9001:2008
As the main quality management system, Egemet has the
certification and QMS approach within every department of
company since 2003.
ISO/TS 16949:2009
Egemet has customers in automotive business and acts as Tier 2
and Tier 3 supplier for OEM’s. Such as
QUALITY MANAGEMENTQUALITY MANAGEMENT
and Tier 3 supplier for OEM’s. Such as
MAN-FORD –MERCEDES – IVECO - SCANIA
This certificate is achieved by July 2011
AD 2000 W0 / W13
Certification as a manufacturer of pressure purpose equipments.
This certificate achieved by December 2010