Ecoscrub presentation

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www.ipcopower.com www.ngrp.com/nl/our-business/ecoscrub-solutions IPCO Power provides worldwide solutions and specialist services in the field of environment to assist petrochemical companies to create sustainable production activities. IPCO Power has a strategic co-operation with the Nature group in the development of the E.S.U.

description

Scrubber unitThere is a growing need for innovative solutions to reduce VOC and odour emissions. Odour emissions are not directly harmful to the environment but they are annoying for surrounding areas.Government environmental bodies are increasing their focus on stringent legislation on odour control.The Ecoscrub is specially designed using a combination of various techniques to reduce emissions extensively of the following polluting vapours:- Volatile Organic Compounds- Dust and powders- Polluted steamThe Ecoscrub has a three stage washing facility. The polluted vapour is led to the "HD pipe" where a first washing takes place and where the vapour is cooled down intensively. This provides a maximum extraction of pollution out of the vapour. In the scrubber column two sequential washing operations take place whereas in the last stage the vapour flows through a fiber demister curtain for final treatment. The result is a reduction of up to 80% on Volatile Organic Compound and more than 90% reduction of odour.

Transcript of Ecoscrub presentation

Page 1: Ecoscrub presentation

www.ipcopower.com

www.ngrp.com/nl/our-business/ecoscrub-solutions

IPCO Power provides worldwide solutions and

specialist services in the field of environment to assist

petrochemical companies to create sustainable

production activities.

IPCO Power has a strategic co-operation with the Nature group

in the development of the E.S.U.

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Exxon Mobile 2003

Dow Chemical 2003

History

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Development

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Development and Goals

• Wet scrubber

• Selection of additives

• B.A.T. Status

• Low energy consumption

• Low resource consumption

• Robust process

• Easy control

• Product recovery

In co-operation with DCMR (Dutch Environmental Authorities)

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Product separation

Cyclone drain Skim tank

Result of HFO

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Separation results

Cyclone (1) Main tank (3) Skim tank (2)

Result of HFO

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Endurance test - 75 hours

Result of HFO

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Endurance test - 75 hours

Progress VOC concentration IN/OUT during endurance test

VO

C c

oncentr

ation

[ m

g/m

3]

VOC IN lab sample

VOC OUT lab sample

Average OUT

Average IN

VOC IN continuous

VOC OUT continuous

Result of HFO

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Best Available Technology status

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Performances

• ≥ 90 % odor reduction

• ≥ 80 % Total Organic Compounds reduction

• 0 % on soap solutions

• Water consumption 80 - 150 ltr / hour

• Electricity consumption 400 Volt/64 ampere

• Processing capacity 3600 m3/hour

• Max inlet temperature 180o C.

• Remote control & guidance

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Efficiency / I.R. LEL measurement

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Test for Shell with Pyrolyse gas vapour

Fixed Ecoscrub STR – polluted – 23-05-2011

Con

ce

ntr

atio

n T

OC

[ m

g/m

3 ]

Fixed Ecoscrub STR – cleaned – 23-05-2011

Con

ce

ntr

atio

n T

OC

[ m

g/m

3 ]

Date : Mai 23th 2011

Time range : 10:40 until 18:20 (7 hours & 40 minutes)

Average VOC concentration before test: 75.730 mg/m3

Average VOC concentration after test : 9.083 mg/m3

Average removal efficiency on VOC

during entire measurement period: 88%

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Washing additives

• Envirosorb & EnviroPlus

o Bio-degradable, non emitting

o MSDS available

Both products are tested and approved by the

Dutch National Institute for Safety and Environment (RIVM)

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Application area

100

10

1

Con

ce

ntr

atio

n (

gr/

m3)

Odor and emission control treatment system overview

0 10 100 1.000 20.000 100.000

Flow rate (m3/hr)

Scrubber Cryogenic

condensation

Regenerative

adsorption

Thermic/catalyc

combustion

Rotating

adsorption

Condensation

Bio filter

Adsorption (non regenerative)

Ecoscrub

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Some experiences

• Service Terminal Rotterdam; Fixed unit for HFO VOC/Odor control

• Dupont de Nemours; Vapour handling of Teflon powder drying (150oC)

• Vopak; VOC/Odor control during tank cleaning and vapour handling of fuel

tanks

• Eastman Chemicals; VOC/Odor control during tank cleaning

• Odfjell Tank Terminals; VOC/Odor control during tank cleaning and vapour

handling of fuel tanks

• Akzo Nobel; Failure own scrubber

• Organik Kimya; Maintenance own scrubber

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Fixed installation STR Rotterdam

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Fixed installation STR Rotterdam

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Dupont de Nemours

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Mobile unit

Control & dosing unit

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Mobile unit

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Applications

• Volatile Organic Compounds

• Odor

• Hydrocarbons - Chemicals

• Dust

• Powders

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What do we offer

Mobile system; quick deployment for rental and testing

Fixed system; Robust & efficient solution

• B.A.T. solution for effective Vapour/Odor control

o especially for products with a vapour pressure <100 mB

• VOC emission reduction of ≥ 80%

• Odor emission reduction of ≥ 90% (such as Mercaptane & H2S)

• Mobile unit for testing and rental purposes o Testing reports are provided

• Customized engineered fixed unit, based on testing reports

• Turnkey projects