EC225 Return to Service -...
Transcript of EC225 Return to Service -...
EC225 Return to Service
3rd September, 2013
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2012 – Incident description
Two controlled ditching events in the North Sea had occurred in 2012
No power transmission loss
No one on board was injured and everyone was brought back to land safely. The helicopter remained afloat thanks to its emergency floatation gear and was recovered.
Main Gear Box Lubrication Warnings came on and resulted in the crew deciding to perform immediately a ditching, as required by the flight manual.
Loss of MGB lubrication came from a rupture of the bevel gear vertical shaft
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Understanding and protective measures
After 7 months of research, testing and collaboration with official services and customers, the shaft technical issue on the 225 is fully understood and mastered.
The crack can only appear with an unlikely combination of factors. This explains why it appeared only after 7 years and 300.000 flight hours for the 225/725 fleet.
A phenomenon called active corrosion has been identified. It proved to play an important role.
New prevention and detection measures in place increase safety beyond certification levels. They are integrated in the standard maintenance procedures by the operator.
Eurocopter has certified as first company worldwide a system of vibration monitoring in the cockpit.
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Return to Service
The investigation methodology and results have been validated by independent experts, Shainin Engineering and Georgia Tech Research Institute, chosen by our operators.
The approval by the European authorities has been released, the flight restrictions of the CAA UK and Norway have been lifted.
With the safety barriers implemented the in flight shaft rupture risk is now eliminated.
As a long-term solution, Eurocopter has launched the shaft redesign.
More than 60% of the fleet had kept on flying, all modification kits have been distributed and the Return to Service is on track.
EC225 has regained full operational performance
AS332 L2 Accident 23rd Aug. 2013in North Sea near Shetland Islands
AS332L2 Accident Friday 23rd Aug
The accident23rd Aug at 6:20pm an AS332 L2, 16 pax, 2 crew, crashed in the North Sea on return flight from oil rig in approach to Sumburgh Airport, the helicopter turned over, 4 fatalities
Technical data of crashed aircraft:In operation since 2002MGB vertical shaft: carburizedFlight hours: 17,000
Sat 24th: HSSG suspends all Super Puma Flights (L, L1, L2 and 225) EC issued 3 Safety Information Notices (SIN) on 24, 25 and 29 August
Investigation status: fuselage, MGB, rotor head, engine and cockpit parts recoveredCVFDR tracked and recovered since 29 August
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One week after accident
HSSG Press release:
“The HSSG supports the return to active service of all variants of the Super Puma fleet:• The fleet of L and L1 helicopters shall return immediately to commercial service• The EC225, arguably the most examined helicopter in modern history,
shall proceed along its original return to service plan• However, in recognition of the understandable sensitivities around the immediate return
to service of the L2 fleet (the specific type involved in Friday’s incident), this type will be initially re-introduced for non-passenger revenue operations only.”
AAIB Press release:
“The evidence currently available suggests that the helicopter was intact and upright when it entered the water. It then rapidly inverted and drifted northwards towards Garths Ness. The helicopter was largely broken up by repeated contact with the rocky shoreline.”(29.08.2013)
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One week after accident
CAA UK
“Based on all the information currently available, we do not believe that the accident was caused by an airworthiness or technical problem, and consider that the decision by the operators to resume Super Puma flights is appropriate. We would not allow a return to service unless we were satisfied that it was safe to do so. We will review the position if any new evidence comes to light.”
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The Super Puma L2 has logged more than 670 000 fh, the Super Puma family more than 4,7 Million fh
EC175
3rd September, 2013
EC175 added in Eurocopter range
7.5-tons MTOW16/18-pax VersatilePrimarily designed for Oil & Gas andSAR most demanding missionsMission-ready at deliveryDesigned i.a.w. CS29
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EC175
EC175 General characteristiques
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Contained footprintGround clearanceHigh tail rotor for an increased safety : > 2.30mMTOW 7,500 kg
Dia. 14.80 m
4.84 m
Dia. 3.20
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5.34 m
0.52m
18.06 m
2m30
Matching the public transportation criteria
Unrivalled cabin volume in its class
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12 m3
3.90m
1.40 m
2.13m
Up to 300kg
Cargo
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Cabin space and comfort
EC175 offers the highest volume per paxWith never more than 4 seats on a row
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Oil and Gas
Premium
The largest cabin in medium class
18 pax
16 pax
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Cabin space and comfort
EC175 The highest volume per pax in medium class
m3
Safe design
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Compliant or exceeding latest EASA CS29 design requirements
The best crashworthiness standards (20g vertical, 16g forward and 8g lateral), better than aircraft certified before
Fast and easy evacuation through extra large windows exceeding EASA type IV certification (27s demonstrated instead of 90s CS29 requirement)
4 oversized emergency floatation devices sea state 6 capabilityinflation in flight or automatic at ditchinghigh helicopter waterline preventing risk of capsizing
A forward looking tail fin camera (pilot control of passenger boarding through the cockpit Multi-Function Display)
HUMS integrated as basic equipment on all configuration
Excellent view
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Built-in safety with a dual channel FADEC and super emergency power The recent technology brings less pollutionWindow height procuring excellent view for safe approach, hovering, hoisting operations
Family concept
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EC225EC175 Helionix
Latest evolution from EC HMI / avionics family concept facilitating conversion to type training
Redundancy for centralized radio command.
Multi navigations managementJeppesen database (4000
+1800 waypoints)Route management
Ready for SBAS precision approaches capabilities
Dual FMS/Dual GPS solution with centralized radio control
Innovative display conceptLow pilot workload, increased safety
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AFCS strip
Clock
Altitude/height management
• V/S• ALT, ALTA• Radio alti
• Cruise, Hover height• DH, DA
Navigation display (HSI, SCT)
Master list
Fuel level
Power & Collective pitch management
• NR/N2• First Limit Indicator
• AFCS 4th axis
Navigation & sensors
management
OEI power management
• OEI power on FLI• Vtoss on IAS
LSK for sub-pages access
A single FND is sufficient to perform the mission
Most innovative failure management
Automatic reconfiguration by the system (Manual reconfiguration is still possible) . Easy decision process
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Better failures understanding and management + automatic reconfiguration for enhanced flight safety
Fuel System
Gravity refuelling Pressure refuelling
Usable fuel quantity 2,590 litres685 USG/2,045 kg
2,710 litres715 USG/ 2,136 kg
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Safe design: complies with latest crashworthy requirementsOne-group architectureSingle filling pointLimited variation of center of gravity
A tremendous standard fuel capacity for medium classCompatible for long range and endurance missions
EUROCOPTER CONFIDENTIAL
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Safety and performancesEngines: 2 P&WC PT6C-67E
Proven• Nearly 9,000 engines manufactured• 40 million flight hours
Evolution of PT6 with max power rating (OEI 30’’)Dual Channel Full Authority Digital Engine Control Automatic management of single channel failure (continue to fly)Automatic starting sequenceOptimum P&WC OEI duration countingTime Between Overhaul: 5,000 hoursShort exhaust configuration offers lower thermal stressesTake off power* 1,776 shp – 1,324 kWMaximum Continuous Power* 1,645 shp – 1,227 kWOEI 30s* 2,067 shp – 1,541 kW
DYNAMIC AIR INLET
EXHAUST
*Sea Level, ISA conditions
Built-in safety with a dual channel FADEC and super emergency power The recent technology brings less pollution
Great power
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The performance you need for operation The performance you get for safety
PC1 @ MTOW helideck 100 ft ISA +20 or helideck 50 ft ISA
HOGE OEI 30’’ SL 1,9 ton payload SL ISA +10kt wind (SAR & wind mill safe operation)
Cat A Take off clear heliport @ MTOW ISA + 20°C up to 6,000 ft
HOGE TOP @ MTOW ISA+20 up to 4,500 ft
High cruise speed
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Recommended cruise speed » 150 kt Max cruise speed » 160 KtVNE 175 kt
Always in comfort with low vibration
Aircraft performance
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Range 634 NM ISATake off SL, Category A clear heliportCruising at 5000ft, VbrNo reserve
The longest range endurance in medium class
Max Endurance @ Vbe 6H10
2,710 litres 715 USG/ 2,136 kg standard fuel tank
16 pax - RoA
16 Pax (80 kg) @ 172 nm (ISA)
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16 Pax JAR OPS 3 (95 kg) @ 137 nm (ISA)
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16 Pax (103 kg) @ 118 nm (ISA)
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Payload / RoA diagram
EC175: 1600 kg @ 125 nm (ISA)
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EC175 Summary
Comfort Configuration: 16/18 Pax (18/20 POB)MTOW: 7.5 tonnesEEW: 4.6 tonnesAvailable Useful Load: 2.9 tonnesVNE: 175 kts (324 km/h)Recommended Cruise Speed: 150 kts (278 km/h)Fuel Capacity: 2,136 kgFuel Flow at 150 kts: 440 kg/hRange: 730 nm (1350 km)
Auxiliary Power Unit (APU)
Thank you for your attention
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