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    olidWorks 2012

    Part I - Basic

    Tools

    Parts, Assemblies andDrawings

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    .

    .

    or relations

    .

    .

    Basic Solid ModelingExtrude Options

    - Upon successful completion of this lesson, you will be

    able to1 !"etch on planes and#or planarsurfaces.2 Use the s"etch tools to constructgeometry.3 Add the geometric relations orconstraints.4 Add#modify dimensions.5 Explore the di$erent extrude

    options.

    -%he following & basic steps will be demonstrated throughout thisexercise

    '!elect the s"etchplane.'Acti(ate !"etchpencil'!"etch the pro)le using thes"etch tools

    De)ne the pro)le withdimensions'Extrude the pro)le

    - *e sure to re(iew self-test +uestionnaires at the end ofthe lesson, prior to going to the next chapter.

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    *asic !olid odelin

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    g

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    Extrude Options

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    ine

    ircle

    Dimensioning !tandards

    ANSI Units INCHES / 0

    DecimalsTools Needed:

    1nsert

    !"etch Add2eometric

    !"etch3illetDimension

    Relatio

    nsBoss /

    Base

    Extrude

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    1.

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    Starting a new art:

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    - 3rom the !ilemenu, select New " art, or clic" theNewicon.

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    4 a new part template is opened.

    -!elect the arttemplate from either the %emplates or %utorialfolders.

    -lic" O#

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    $.

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    C%anging t%e &ac'ground color

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    :

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    1 3rom the 5iew 67eads-up8 toolbar, clic" the Apply !cenebutton 6arrow8 and select the Plain 9hite option 6arrow8.2 *y changing the bac"ground color to Plain 9hite we can

    better (iew the colors of the s"etch entities and s"etch dimensions.

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    -%o show the Origin,clic" the 5iewdropdown menu andselect Origin.

    -%he *lue Originis the :eroposition of thepart and the ;edOrigin is the :eroposition of as"etch.

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    (.

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    Starting a new S'etc%:

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    to start a new s"etch.

    command.

    OPTION:

    - !elect the 3rontplane from the3eature-anager

    tree and clic" thePencil icon

    - A s"etch isnormally created)rst, relationsand dimensionsare added after,

    then it getsextruded into a0D feature.- 3rom theommandanager toolbar,select the ine

    ommandanager %oolbar

    Right-Drag to display the Mouse Gesture guide and selectthe Line command from it. (See the Introduction section,page XIII for details on customi!ing the Mouse Gesture".

    ouse2esture

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    - Position the mousecursor at the ;edOrigin point, a yellow

    feedbac" symbolpops up to indicatethat a relation6oincident8 is goingto be addedautomatically to the

    D entity and the other can either be a >Ds"etch entity or a model edge, a plane, an axis, or a cur(e, etc.

    Adding the EUA

    relations to these

    lines eliminatesthe need to

    dimension each

    line.

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    now E+ual in si=e.

    2eometric relations can becreated manually orautomatically. %he next fewsteps in this chapter willdemonstrate how geometricrelations are addedmanually.

    !elect the top ? lines and %he top ? lines areclic" E+ual relation

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    4.

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    Adding a Collinear relation00:

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    command again.

    Collinear /elations

    -!elect the Add /elation

    - !elect the 0 lines as shown

    below.-lic" CO33INEA/ from the Add 2eometric ;elations dialogbox.

    Adding a ollinearrelation to theselines puts them onthe same heightle(el4 only onedimension isneeded to dri(e theheight of all 0 lines.

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    %he bottom 0 linesare mo(ed to the

    same le(el.

    '' ollinear relations can be used to constrain the geometry asfollow

    1 ollinear between a line and another line6s8 6>Dand >D8.2 ollinear between a line6s8 to an edge of a model6>D and 0D8.

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    oncentric

    eo+etric /elationsExa+ples

    %angent

    %wo circles are sharing the same center. An arc istangent with a line or another arc.

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    %wo or more

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    from the !"etch toolbar - O; - select Insert " 5i+ension, and add the

    dimensions shown below 6follow the 0 steps A, * and 8.

    %wo or more points arepoints are aligned

    5ertical aligned (ertically. hori=ontally.

    7ori=ontal

    6. Adding t%e %ori7ontal di+ensions:

    -!elect

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    . Place thedimension

    approximatelyhere and enter .-88 in.

    - ontinue addingthe hori=ontaldimensions asshown here.

    NOTE:

    %he color of the s"etch lines

    changes from *lue to *lac",

    to indicate that they ha(e

    been constrained with a

    dimension.

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    9. Adding t%e ertical di+ensions:

    - 9ith the !martDimension toolstill selected, clic"

    on line < and line >4place the dimensionapproximately asshown, and changethe (alue to .-88 in.

    -ontinue addingother dimensionsuntil the entire

    s"etch turns intothe *lac" color.

    T%e Status o; a S'etc%:

    %he current status of a s"etch is displayed in the lower right corner ofthe screen.

    !ull, 5e

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    !"etch ;elation !ymbols

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    5ertical relation E+ual relation

    ollinear relation

    ?. Hiding t%e S'etc% /elation S,+&ols:

    -%he !"etch ;elation !ymbolsindicates which geometricrelation a s"etch entity has, butthey get +uite busy as shown.- %o hide or show the !"etch;elation !ymbols, go to theiewmenu and lic" o$ theS'etc% /elationsoption.

    S'etc% /elation S,+&ols at a lance

    7ori=ontal relation

    oincident relation%angent relation

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    18.

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    Extruding t%e Base:

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    from the 3eatures toolbar - O;- select Insert " Boss Base " Extrude.

    -%he Extrude Boss"Basecommand is used to de)ne thecharacteristic of a 0D linear feature.

    -lic"

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    11.

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    S'etc%ing on a lanar !ace:

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    or select Insert"S'etc%.

    - !elect the face as indicated.

    1 lic

    "lic" from the !"etch %ools toolbar

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    Or select Tools " S'etc% Entit, "Circle.63rom the 5iew toolbar abo(e the ommandanager, clic"

    the 1sometric icon or press the shortcut "eys Ctrl@68.

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    and add a diameter dimension to the circle.

    -!elect the S+art 5i+ension

    command

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    6lic" on the circle andmo(e the mouse cursor

    outward,atapproximately ?&degrees, and placeit8.

    - %o add the locationdimensions clic" theedge of the circle and

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    *sing t%e Blind option:

    - 9hen extrudingwith the *lind

    option, thefollowing conditionsare re+uired

    1. Direction2. Depthdimension0.

    - Drag the direction arrow on thepre(iew graphics to de)ne thedirection, then enter a dimension for

    the depth.

    *sing t%e T%roug%All option:

    - 9hen the %hroughAll option isselected, the systemautomatically

    extrudes the s"etchto the length of thepart, normal to thes"etch plane.

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    *sing t%e *p ToNext option:

    - 9ith the Up %o Bext

    option selected, thesystem extrudes thes"etch to the (erynext set ofsurface6s8, and blendsit to match.

    Throuh

    !ll"onditi

    on

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    #$ To

    %extondition

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    *sing t%e *p Toertex option:

    - %his option extrudes

    the s"etch from itsplane to a (ertex,speci)ed by the user,to de)ne its depth.

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    *sing t%e Oset!ro+ Sur;ace

    option:- %his optionextrudes the s"etchfrom its plane to aselected face, then

    o$sets at aspeci)ed distance.

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    *sing t%e *p To Bod, option:

    1 %his option extrudes the s"etch from its s"etch plane to a

    speci)edbody. !elect a !olid *ody2 %he Up %o *ody option can also be used in assemblies ormulti-body parts.

    *sing t%e Mid lane option:

    %his option extrudes the s"etch from its plane e+ually in bothdirections.Enter the %otal Depth dimension when using the id-Plane

    option.

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    After you are done exploring all the extrude options, changethe )nal condition to

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    T%roug% All

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    %he system extrudes the circle to the outer mostsurface as the result of the %hrough All endcondition.%he extra material between the )rst and the secondextruded features are remo(ed automatically.

    Unless the erge ;esult chec"box is cleared, allinterferences will be detected and remo(ed.

    &id

    Planeondition

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    Extrude su++ar,:

    1 %he Extrude *oss#*asecommand is used to add thic"ness to as"etch and to de)ne the characteristicof a 0D feature.2 A s"etch can be extruded inboth directions at the same time, fromits s"etch plane.3 A s"etch can also be extrudedas a solid or a thin feature.

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    1(. Adding t%e +odel

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    or select Insert " !eatures " !illet"/ound.

    -lic"

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    !elect

    edges onboth sides

    on inside walls

    -Enter .1$- in. for radius (alue.

    - !elect the edges asindicated to add the)llets. !ince the )lletsare the same si=e, it is+uic"er to create themtogether as one feature.

    - lic" O#.

    - :oom or rotate to (iew thecomplete )llets.

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    # In the attached $D, in the %uilt &arts folder you 'ill also ndcopies of the parts, assem)lies, and dra'ings that 'ere created forcross references or re*ie'ing purposes.

    3illet 6addsmaterial80 !illets and /ounds:

    Using the same 3illet command,!olid9or"s "nowsF whether to addmaterial 63illet8 or remo(e material6;ound8 to the faces adGacent to theselected edge.

    1). Sa>ing ,our wor':

    -!elect !ile " Sa>e As.

    -EnterExtrude Options for the name of the)le.

    -lic"Sa>e.

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    Exercise:

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    Extrude Boss D Extrude Cut.

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    . Use id-Plane end condition for the *ase

    feature.0. %he part is symmetrical about the 3rontplane.?. Use the instructions on the following pages ifneeded.

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    1.

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    Starting wit% t%e &ase s'etc%:

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    -!elect the !rontplane and open a news"etch.- !tarting at the top left corner, using the line command, s"etch the pro)le

    below.

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    -Add the dimensions shown.

    - Add the Parallel relation to fully de)ne thes"etch.

    -Extrude *oss#*ase with Mid laneat (.888deep.

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    !elect this faceand clic"

    $. Adding t%e t%roug% %oles:

    - !elect the faceas indicatedand clic" the

    Bormal-%obutton.- %hiscommandthe Bormal-%o button rotates the part normal to the screen.

    - %he hot-"ey forthis command isCntrl @ 9.

    - !"etch a centerline that starts from theorigin point.- !"etch > circles on either side of thecenterline.- Add the diameter and locationdimensions shown.

    *oth circles are!ymmetric about

    the enterline

    7old the ontrol "eyand select bothcircles and thecenterline, then clic"the !ymmetricrelation on theproperties tree.

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    reate anextruded cutusing the %hrough

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    All condition.

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    (. Adding t%e upper cut:

    1 !elect the upper face andclic" the !"etch pencil to open anew s"etch.2 !"etch a centerline thatstarts at the *oth lines are

    Origin. !ymmetric aboutthe enterline

    1 !"etch a rectangle as shown.2

    Add the dimensions and relations asindicated.3 reate an extruded cut using the*pToertex

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    ).

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    Adding t%e lower cut:

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    1 !elect the lower face of thepart and open a new s"etch.2 !"etch a rectangle on this face.

    3 Add a ollinear and an

    E+ual relations to the lines

    and the

    %he lineis

    ollinear

    edges asnoted.

    andE+ual

    with theedge on

    the Throuh !ll

    condition'

    -. Adding a c%a+;er:

    - lic" hamferunder the 3illetbutton.

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    -Enter .848for depth.

    - !elect the ?circular edgesof the > holes.

    -lic" O#.

    4. Sa>ing ,our wor':

    -lic" !ile " Sa>e As.

    -Enter ExtrudesFExe1for the )lename.- !elect a location to sa(e the)le.

    -lic" Sa>e.

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