E Big war Presn Feb 2006 - Satish Agrawal
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Transcript of E Big war Presn Feb 2006 - Satish Agrawal
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Project Sales Corp 2006, Satish Agrawal
New GreasesSome Major Application Areas
in the steel industry
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Products Covered1. Molykote G-0103 Grease
2. Molykote G-0106 Grease
3. Molykote G-0102 Grease
4. Molykote G-0100 Grease
5. Molykote P 40 Grease Paste Someapplications as grease
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Molykote G-0103 Grease The Product
Calcium Sulphonate High Performance Grease
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Molykote G-0103 Application Areas
Steel Mill Roll NeckBearings High Temperature resistance
Low oil evaporation Excellent water resistancecharacteristics
Shock handlingcharacteristics
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Project Sales Corp 2006, Satish Agrawal
Molykote G-0103 Application Areas
Slip Seal Mechanismsin sponge iron
industry
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Molykote G-0103 Application Areas
Slip Seal Mechanisms in sponge iron industryKey Characteristics of Desired Lubrication
1.High quality base oil with high viscosity.
2.Good Pumpability through centralized lubrication systems.
3.High drop point to address high temperature requirements.
4.High load carrying capacity to resist extreme pressures,minimize friction and minimize wear.
5.Good film forming capacity to provide a sealing effect in theseal segments.
6.Environmental friendly, should not emit toxic fumes into theatmosphere.
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Molykote G-0103 Application AreasSlip Seal Mechanisms in sponge iron industryMolykote G-0103 Grease designed for Slip Seal Lubrication
1. Base oil viscosity VG 460 with calcium sulphonate thickener and highperformance additives provides a sealing effect with very good film formingcapacity and shear/mechanical stability.
2. Pumpable through centralized lubrication systems. No chocking of system
mechanisms.
3. Service temperature of +180 degree C and drop point of 280 deg C minimummakes it ideal for high temperatures encountered in slip seals and extendrelubrication interval.
4. Excellent load handling capacity (4 Ball Weld Load ASTM D2596 400 kg min)and very good extreme pressure resistance to minimize friction and wear.
5. Environmentally friendly calcium sulphonate thickeners allows reliableoperation at high temperatures and avoid fumes emission.
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Molykote G-0103 Other Potential ApplicationAreas
High Temperature applications currently usingconventional high temperature greases insteel, paper, chem/petrochem industries,power industries.
Potential competitors include Servo HTXX,Super HTXX, Balmerol SC HT1, OKS 460,ALCOM 460.
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Project Sales Corp 2006, Satish Agrawal
Molykote G-0106 Sitela 1Grease
The Product
High Temperature Polyurea Grease with mineral oil Service temperature range of 170 deg and peaks of
200 deg C
ISO VG 460 Drop Point > 250 deg C NLGI 1 consistency Free of lead, heavy metals and other materials
detrimental to environment Pedigree of success in steel mill environment
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Molykote G-0106 Sitela 1Grease
Some Application Areas in steel mills Continuous Casters
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Project Sales Corp 2006, Satish Agrawal
Molykote G-0106 Sitela 1Grease
Some Application Areas in steel mills
Mud gun and slag wrecking machine Cooling bed conveyor roller bearings
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Molykote G-0106 Sitela 1Grease
Other Application Areas
Competition
Bechem M21 EPK and Stabutherm GH 461
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Project Sales Corp 2006, Satish Agrawal
Molykote G-0102 Grease
The Product Calcium-Complex Thickener Mineral Oil 150 cSt at 40 C Oxidation - and Corrosion Inhibitors NLGI 2 High Loads Presence of water and steam
Temperature Range 25 to +140 C Low to Medium Speeds
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Molykote G-0102 Grease
Plate Rolling/ Sheet / Wire Rolling Mill Roll NeckBearings
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Molykote G-0102 Grease
Wet-end and dry-end bearings in paper mills
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Molykote G-0100 Grease
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Molykote G-0100 GreaseTrends in ElectricalMotor Lubrication
1. Polyurea greases as it is2. non-conductive3. Moly/ Graphite greases
induce currents to travelthrough bearing causing
pitting, spalling orproducing hot spots whichburn the grease or inducehigh pitch squealing noise.
4. Low vibration low noise
greases
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Molykote G-0100 GreaseApplication Areas
Caster Bed ElectricalMotors
Variable SpeedDrives
ID/ FD Fan Bearings Oven Dryer Bearings
in Paper Mills
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Molykote P 40 Pumpable Paste
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