DoD Institute for Manufacturing Innovationfloridaphotonicscluster.org/florida-photonics-events/Bahaa...
Transcript of DoD Institute for Manufacturing Innovationfloridaphotonicscluster.org/florida-photonics-events/Bahaa...
CREOL The College of Optics & Photonics
DoD Institute for Manufacturing Innovation
Bahaa Saleh
CREOL, The College of Optics & Photonics
University of Central Florida
CREOL The College of Optics & Photonics
Collaborative alliance seeking to unite industry, academia and government to identify and advance areas of photonics critical to maintaining US competitiveness and national security:
- Advanced Manufacturing - Health and Medicine - Defense and National Security - Communications and Information Technology - Energy
Launched in May 2013
CREOL The College of Optics & Photonics
• Raise awareness about photonics and the impact of photonics on our everyday lives.
• Increase collaboration and coordination among US industry, government and academia to advance photonics-driven fields.
• Drive US funding and investment in areas of photonics critical to maintaining competitiveness and national security.
Goals
CREOL The College of Optics & Photonics
Network of research institutes developing & commercializing manufacturing technologies through public-private partnerships (industry, universities, and federal government agencies). NNMI will consist of an initial 15 Institutes for Manufacturing Innovation (IMIs), to be increased to up to 45, each with a unique research concentration, serving as regional manufacturing innovation hubs. Joint federal effort between DoD, DoE, NSF, DoC, NIST, . .
National Network for Manufacturing Innovation (NNMI)
Modeled after Germany's Fraunhofer Institutes,
CREOL The College of Optics & Photonics
Next Generation Power Electronics Manufacturing Innovation Institute, North Carolina State University, 25 members, $70M DoE investment of Digital Manufacturing and Design Innovation Institute, Chicago, led by UI Labs. 73 members. $70M DoD investement Lightweight and Modern Metals Manufacturing Innovation Institute, Detroit, led by EWI, 60-member, $70M DoD investment
2014 IMI’s
National Additive Manufacturing Innovation Institute (NAMII), Youngstown,
Ohio. 40 companies, 9 universities, 5 community colleges,11 nonprofit
organizations, $30M federal government, $40M consortium
Pilot institute 2012
IMI
CREOL The College of Optics & Photonics
NIST Advanced Manufacturing Technology Consortia (AMTech)
Launched by NIST in FY 2013
– To incentivize the formation of, and provide
resources to, industry-driven consortia
• Supports both basic and applied research
• Focuses on long-term, pre-competitive, and
enabling technology development
Goal: to strengthen the capacity of U.S. industry and
the nation to compete in global markets
CREOL The College of Optics & Photonics
Electrochemical Pathway for Sustainable Manufacturing (EPSuM) Consortium Ohio University
Consortium for Accelerated Innovation and Insertion of Advanced Composites
(CAIIAC)
Georgia Tech Research Corporation
Pathway to Improved Metalcasting Manufacturing Technology & Processes -
Taking Metalcasting Beyond 2020
American Foundry Society
Thermal Manufacturing Industries Advanced Technology Consortium (TMI ATC) ASM International
MTConnect Roadmap Strategy to Promote Advanced Manufacturing in the United
States
National Center for Defense Manufacturing and
Machining
Advanced Simulation and Visualization for Steel Optimization Consortium Purdue University
Technologies for Advanced Manufacturing of Pulp and Paper Products Agenda 2020 Technology Alliance, Inc.
SMART Wind Consortium: Developing a Consensus Based Sustainable
Manufacturing, Advanced Research and Technology Roadmap for Distributed
Wind
Distributed Wind Energy Association
Facilitating Industry By Engineering, Roadmapping and Science (FIBERS) to
Advance U.S. Manufacturing of Composites
University of Massachusetts Lowell
National Technology Roadmap for Photonics (NTRP) University of Rochester
Semiconductor Supply Chain Road Mapping SEMATECH, Inc.
Architecting an Institute for Flexible Electronics Manufacturing AZ Board of Regents on behalf of Arizona State
University
Development of a Comprehensive Advanced Joining and Forming Technology
Roadmap
Edison Welding Institute
Cell Manufacturing Consortium Georgia Research Alliance
Development of Roadmap and Consortium for Innovation in Sheet Metal Forming Northwestern University
Strengthening the Domestic Power Electronics Ecosystem Power Electronics Industry Collaborative
Partnership for Research and Innovation in Sustainable Manufacturing (PRISM):
Product, Process and System Integration
University of Kentucky Research Foundation
Consortium for Additive Manufacturing Materials (CAMM) The Pennsylvania State University
Photonic Systems Manufacturing Consortium (PSMC) International Electronics Manufacturing Initiative, Inc.
totaling $9M in NIST funding 2013 19 Funded Projects
CREOL The College of Optics & Photonics
U of Rochester
Rochester Institute of Technology
Rochester Regional Photonics Cluster
NIST Funding: $497,852
June 2014 to May 2016
Deliverables
• A set of public roadmaps in the 5 photonics areas (May 2016)
• A set of recommendations for a national institute for photonics (May 2016)
• Develop manufacturing technology roadmaps in 5 areas of photonics (optics, lasers, imaging/sensing, displays, and bio-photonics).
• Identify opportunities for pre-competitive collaboration in a private-public partnership.
National Technology Roadmap for Photonics (NTRP)
CREOL The College of Optics & Photonics
Photonic Systems Manufacturing Consortium (PSMC)
• Define timelines and technology gaps/
roadblocks for the U.S. photonic systems
manufacturing industry
• Design a manufacturing platform for cost-
effective, high-volume manufacturing of
integrated photonics systems
International Electronics Manufacturing Initiative
Massachusetts Institute of Technology
NIST Funding: $539,990
June 2014 to May 2016
IMAGE
Deliverables • Roadmap for integrated photonics systems
manufacturing • Technology-based models of the cost & supply
chain dynamics for the transition to high-volume, integrated photonic systems manufacturing in U.S.
CREOL The College of Optics & Photonics
• AMTech anticipates awarding a total of $5.6M 2-year
grants ($250k-500k)
• Selections to be announced first half of 2015.
2014 AMTech Competition
CREOL The College of Optics & Photonics
1 or 2 will be selected from 6 technical focus areas:
• Flexible Hybrid Electronics • Photonics • Engineered Nanomaterials • Fiber and Textiles • Electronic Packaging and Reliability • Aerospace Composites
DoD RFI (June 2014)
CREOL The College of Optics & Photonics
• A regional hub of manufacturing excellence that brings together industry, universities & community colleges, federal agencies, & states
• Led by a non-profit with capacity to lead an industry-wide technology, workforce development, and infrastructure agenda.
• Invests in applied research in industrially relevant manufacturing technologies with broad applications that accelerates innovation
• Provides shared infrastructure assets and knowledge to help companies access cutting-edge capabilities and equipment
• Creates an unparalleled environment to educate and train students and workers in advanced manufacturing skills
• Is launched with $70M–$120M of federal funding over 5–7 years
• Leverages a minimum 1:1 non-federal co-investment
• Can be self-sustaining
Benchmarks for an IMI
CREOL The College of Optics & Photonics
• Address industrial base issues for photonics materials, such as infrared
materials, nonlinear materials, low-dimensional materials, and engineered
materials.
• Structured to allow improvements in the cross-cutting disciplines of design,
packaging, reliability and test to be applied across multiple technology topic
areas, leveraging common manufacturing approaches.
• Preference could be given to areas in late stage R&D, that may require some
design/foundry efforts, but the bulk of the efforts are in the packaging, reliability
and test, increasing probability that technology will mature and transition to DoD
weapon systems and/or commercial platforms in 3–5 years
• U.S.-based photonics R&D is faced with disadvantages:
oNo common or generic component library or fabrication process. There are
almost as many technologies as photonics companies.
oFor most potential new applications, market is too small for payback of
investments without cooperative development.
• Applications: high speed telecom and high-performance information-processing
and computing; sensors and imagers.
Benchmarks for a Photonics IMI
CREOL The College of Optics & Photonics
Multimaterial Integrated Microphotonics
Institute for Manufacturing Innovation
CREOL’s Response to the RFI
CREOL The College of Optics & Photonics
Public-private partnership of industry, universities, community colleges, local governments, and non-profits. Industry driven to bridge the gap between R&D & production
Developed technologies envisioned to mature and transition to DoD weapon systems and/or commercial platforms in 3–5 years & enable MI3 to be self-sustaining in 5–7 years
MI3
Aimed at developing innovative photonics manufacturing technology and applications
CREOL The College of Optics & Photonics
MI3
Advanced manufacturing of multimaterial photonic integrated circuits, devices, and systems, including packaging, reliability, and testing.
A resource for regional and national photonics companies, defense contractors, research centers, and small-business start-ups pursuing microphotonic technologies with diverse materials.
CREOL The College of Optics & Photonics
DoD Applications Ultracompact and ultrafast photonics-based systems for big data centers, high-bandwidth communication systems, high-performance computing High-sensitivity and multi-function sensors, and high-resolution image acquisition and processing systems for wide-area surveillance and long-range object identification in the visible and infrared regions.
CREOL The College of Optics & Photonics
Principal hub to be located at the new “SEMATECH-like”
International Consortium for Advanced Manufacturing Research
iCAMR
in Osceola County, Florida
CREOL The College of Optics & Photonics
100,000 ft2 2-level state-of-the-art R&D lab/fab facility
43,000 ft2 of cleanroom
30,700 ft2 of elevated waffle slab / sub fab
15,000 ft2 of lab/office area
Site located on a new dedicated 220 acres research park
iCAMR
$60M County
$10M UCF
$125M State
CREOL The College of Optics & Photonics
Advanced Materials Development Line
GaN, GaAs, InGaAs and SiGe
MOCVD deposition tools utilizing 8” silicon substrates
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Advanced Packaging, Testing, and Device Integration Development Line
for prototype development and commercialization
Smart electronic and optoelectronic sensors w/wireless communication
designed to support multipurpose product applications for a broad range of
industries (biomedical, oil & Gas, aerospace/defense, environmental, agriculture, .. )
Smart Sensors Application
iCAMR Technology Platform
CREOL The College of Optics & Photonics
Universal Smart Sensor Fabrication Integration Strategy
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Si
New/Advanced Sensor Materials
with wireless
communication
1 III-V materials deposited
on 200mm/300mm Si
substrates for cost effective
manufacturing of advanced
devices – sensors, photonics,
etc.
3 Short range RF communication
integrated into a universal smart
sensor device
2 Integration of functionalized
sensor/optical antennas into smart device
Transistor
Functionalized
antenna -