Diaphragm Metering Pumps - Bran+Luebbe Procam … … · ProCam Diaphragm Metering Pumps Page 6 –...

ProCamMetering Pumps

The matching modelfor every application

Bran+Luebbe is a worldwide leader in metering, analyzing and processing liquids with expertise for more than 75 years. The name Bran+Luebbe stands for high quality and precision, as one of the world‘s most reputable manufacturers of metering and process pumps, process systems as well as analyzing equipment. We have the highest quality standards, pioneering innovations and comprehensive process and applications know-how in the industry.

ProCam Smart Page 4 – 5

ProCam Diaphragm Metering Pumps Page 6 – 7

ProCam Plunger Metering Pumps Page 8 – 9

ProCam Sanitary Page 10 – 11

ProCam Hygienic Page 12 – 13

ProCam Compact Metering Station Page 14 – 15

ProCam Metering Pumps

4

With ProCam Smart Bran+Luebbe offers a high quality economic pump for customer with less demanding applications.

• General purpose metering pump for harmless as well as harmful fluids

• Economic alternative with no loss in performance

• Hermetically closed design

• Diaphragm head with mechanically operated PTFE double diaphragm

• Diaphragm status controlled by hose nipple

• Municipal water treatment

• Power plant applications

• General applications in the chemical industry

Flow Rate and Pressure

At a glance

max. fl ow rate* (l/h)

Type stroke frequency 1/min max. pressure connections motor power

kW

50 72 100 144 bar 230/400 V

DS 15 5 7,5 10 15 20 G 3/8“ 0,18

DS 50 17,5 25 35 50 10 G 3/8“ 0,18

DS 200 70 100 140 200 10 G 1/2“ 0,55

DS 500 175 250 350 500 6 G 1“ 0,75

* Values at 100% volumetric efficiency

ProCam Smart

ProCam Smart DS 50

5

ProCam Smart DS 15

ProCam Smart DS 500

ProCam Smart DS 200

• Product wetted parts: (pump head, valves) stainless Steel

• Pump connections : ID- Thread DIN ISO 228

• Robust cast iron gearbox

• Manual stroke adjustment

• Integrated worm- wheel/ -shaft reduction

• Splash lubrication

• Drive: Fixed speed, Standard IEC motors, IP 55

Facts Drive

6

Classic diaphragm pump for low/medium applications with mechanically actuated dual diaphragms brings the advantages and security of the diaphragm design to applica tions at an economical price.

• Sealed product room avoids contamination by abrasion of packing material or consumables (high importance in the potable water production)

• Metering of hazardous material requiring hermetically sealed product room

• Allows economic operation without loss in operating safety and reliability

• Hermetically sealed pump, diaphragm head with mechanically operated PTFE double diaphragm

• Diaphragm status controlled

• Outstanding corrosion resistance due to high quality PTFE double diaphragm

• Designed to meet 94/9/EG

Flow Rate and Pressure

At a glance

ProCam DiaphragmMetering Pumps

Designed to applications with

operating pressure up to 20 bar and

flow rates up to 3.000 l/h


Type stroke frequency 1/min max. pressure* Connections***

50 72 100 144 200 bar

DS/DP 15 5 7,5 10 15 20** G 3/8“

DS/DP 50 17,5 25 35 50 10 G 3/8“

DS/DP 100 35 50 70 100 4 G 1/2“

DS/DP 200 70 100 140 200 12** G 1/2“

DS/DP 500 175 250 350 500 6***** G 1“

DS/DP 850 300 430 600 860 1200 3 G 1“

DS/DP 3000 1040 1500 2080 3000 5 G 2“

* Values calculated at 100% volumetric effi ciency ** Operating pressure for plastic pump heads: 10 bar*** optional pump connections are available, DS = Stainless Steel execution, DP = Plastic execution**** With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure ***** For plastic execution: 5 bar

7

• Product wetted parts: stainless steel or plastic

• Diaphragm status controlled by hose nipple,pressure-indicator or switch

• Stroke length adjustment- Manual (standard)- Electric motor (optional)- Electric motor with integrated controller (optional)

• Flexible building block systemMultiple pumps with up to 6 pump heads by combining matching gear / pump head units (types 15 – 500)

• Integrated worm- wheel / shaft reduction


• Electric motor drive- Fixed speed- Variable speed - Execution for hazardous areas

Facts Drive

DS / DP 15 -

DS / DP 50 -

DS / DP 100

DS / DP 200 -

DS / DP 500

(dimensions are max. dimensions)

Double headed pump execution

2 DS/2 DP 850 - 2 DS/2 DP 3000

(dimensions are max. dDimensions)

Hygienic execution of the product room with PTFE diaphragm (FDA)

510

mm

345 mm

54

0 m

m145

mm

145

mm

144

mm

80

4 m

m

1284 mm

50

4 m

m

8

Economical and reliable. The robust and compact design allows the operating even under harsh environmentical conditions.

• Economic metering of non-hazardous materials

• Operating pressure up to 80 bar

• Flow rates from 0,16 to 60,5 l/h

• Robust gear technology with proven cam / spring design for continuous operation at max. Conditions

• Linear stroke adjustment manual or with electric motor

Flow Rate and Pressures

At a glance

ProCam Plunger Metering Pumps

Plunger metering pump with stainless

steel pumphead and manual flow rate control.


Type stroke frequency 1/min max. pressure* Connections Material in contact

with metered liquid

50 72 100 144 bar

PS 3 0,16 0,23 0,32 0,46 80 G 1/4 female 1.4571

PS 5 0,40 0,57 0,80 1,15 80 G 1/4 female 1.4571

PS 8 1,05 1,51 2,10 3,00 80 G 1/4 female 1.4571

PS 10 3,20 4,80 6,40 9,60 80 G 3/8 female 1.4571/1.4581

PS 16 8,60 12,30 17,20 24,70 80 G 3/8 female 1.4571/1.4581

PS 25 21,00 30,20 42,00 60,50 32 G 3/8 female 1.4571/1.4581

* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure

9

Typ PS 3 up to PS 25 (dimensions are max. dimensions)

Stainless steel pumphead

• Flexible, modular designMultiple pump combinations are available, with up to 6 pumpheadsand different combinations of gear modules

• Integrated worm- wheel / shaft reduction


• Electric motor drive- Fixed speed- Variable speed - Execution for hazardous areas

Facts Drive

Typ PS 3 up to PS 25 (dimensions are max. dimensions)

510

mm

375 mm

20

82

08

20

8

54

0 m

m

145

mm

145

mm

144

mm

10

Diaphragm pump for sterile products – suitable for CIP and SIP. The extremely smooth surface leads to total CIP and SIP.

• CIP (clean-in-place) cleanable at 150°C

• SIP (sterilising-in-place) with saturated steam at min. 121°C

• Specifically designed for applications in the pharmaceutical industry, biotechnology, cosmetics, personal care, food and beverage industry


At a glance

ProCam Sanitary

max. fl ow rate * (l/h)

Type stroke frequency 1/min max. pressure* connections

50 72 100 144 bar

DS 15 5 7,5 10 15 20 ½" Clamp

DS 50 17,5 25 35 50 10 ½" Clamp

DS 100 35 50 70 100 4 ½" Clamp

DS 200 70 100 140 200 12 ½" Clamp

DS 500 175 250 350 500 6 1" Clamp


11

• Metering pump with PTFE Double diaphragm (FDA approved) and diaphragm status controlled by pressure switch

• Front cover, valves, connections in material SS 316 L with surface roughness Ra 0,4 to RA 0,8

• Double diaphragm, valve gaskets made of PTFE (FDA)

• Clamp connections ½” and 1”

Electro-polished pumphead and connections with surface roughness Ra < 0.8 for easy cleaning (optional Ra 0.4 µm)

Optimized ball valve with surface roughness Ra < 0,8 µm

(optional Ra 0,4 µm)

Facts

12

Diaphragm pump EHEDG* certified – designed according to EHEDG specifications and certified. *European Hygenic Engineering and Design Group

• CIP (cleaning–in-place) cleanable at 150°C

• SIP (sterilising-in-place) with saturated steam at min. 121°C

• Covers highest requirements in hygienic and sterile applications

• Specifically designed for applications in the pharmaceutical industry, biotechnology, cosmetics, personal care, food and beverage industry

• Designed to meet 94/9/EG

• Flexible multi-pump head execution


At a glance

ProCam Hygienic

May 2006


Type stroke frequency 1/min max. pressure* Connections

50 72 100 144 bar

DS 15 5 7,5 10 15 20 ½" Clamp

DS 50 17,5 25 35 50 10 ½" Clamp

DS 100 35 50 70 100 4 ½" Clamp

DS 200 70 100 140 200 12 ½" Clamp

DS 500 175 250 350 500 6 1" Clamp


13

• Metering pump with PTFE Double diaphragm (FDA approved) and diaphragm status controlled by pressure switch

• Hygienic design of the valves for optimal cleaning and sterilization

• Little residence time in the product area of the pump head

• Double diaphragm, valve gaskets made of PTFE (FDA)

• Coating of pump gear according FDA requirements

• Front cover, valves, connections in material SS 316 L with surface roughness Ra 0,4 to RA 0,8 by electro-polishing

Clamp-connection and ball valve in SS316L with Ra <0,8µm (optional Ra 0,4 µm), PTFE gaskets (FDA approved)

Electropolished pumphead Ra <0,8 µm (optional Ra 0,4 µm)

with pressure switch for diaphragm monitoring service

Facts

14

Compact design for a complete solution – based on the ProCam metering pump this is a convenient solution for chemical preparation and metering.

• Chemical industry e.g. metering of additives or inhibitors

• Water treatment plants

• CIP systems in the food industry

• Systems in the galvanic industry

• Preparation of fertilizer solutions

At a glance

• Tank sizes from 60 to 500 litres (or on request)

• Standard equipment includes suction pipe, inlet valve, manual stirrer and stable mounting plate for pumps

• Easy to read liquid level due to calibrated scale sintered into the tank wall

• Manual screw lid on the wide filling port for easy handling

Options:

• Motor driven stirrer

• Contact level switches (1 or 2 contacts) for automatic fill control

• Safety valve with return to the tank

• Drain for the tank

• Base plate for pumps up to 50 kg provides a stable pump platform

• Operating temperature up to 60°C

• Tank UV stabilized for outdoor use

• Polypropylene tank material corrosion resistant against most chemicals

• Brackets for floor mounting available

ProCam Compact Metering Station

Complete solution and Options

Solid design

15

Volume and dimensions

1 ProCam metering pump

2 Tank (PE)

3 Base plate (PVC)

4 Suction pipe (PVC)

5 Foot valve (PVC)

6 Manual stirrer (PVC)

7 Option: motor driven stirrer

8 Option: level switches

9 Option: Safety valve

10 Option: drain

11 Option: 4 brackets (PE) for floor mounting

Set-up

Scope of supply

The standard design with metering pump, tank, suction pipe, foot valve, manual stirrer, pump base plate allows immediate start up of the metering station.

With the high amount of options the ProCam Metering Station can be modified according to the specific customer needs.

Safety valve with return to the tank and automatic level switches cover also the safety requirements.

1 3 8 7 6

2

9

C1

für P

roC

am D

50/

D10

0

C2

für P

roC

am D

20

0/D

50

0

10

11 4 5D

B

A

Tank Ø A B C1 C2 D

60 l 450 545 925 965 1/2"

100 l 470 730 110 1150 1/2"

200 l 610 875 1255 1295 1/2"

300 l 680 950 1330 1370 1"

500 l 830 1065 1445 1485 1"

SPX Flow Technology - Werkstrasse 4 - D-22844 NorderstedtPhone: +49 52202-0 - Fax: +49 52202-444E-mail: [email protected] - http://www.branluebbe.com

For more information about our worldwide locations, approvals, certifi cations, and local representatives, please visit www.branluebbe.com / www.spxft.com

SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation.Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confi rmed in writing.

Issued: BL-100 - E - 1.0 - 04/2010 Copyright © SPX Corporation 2010

Your local contact:

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