Diamondback Design Group Semiconductor Design … · Diamondback Design Group Semiconductor Design...
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DDG_Semiconductor Services_2014 Diamondback Design Group Semiconductor Design Services Mission Diamondback Design Group desires to provide value through our experience and expertise in support of the unique needs to the Semiconductor Industry. Vision A growing and focused design firm with application specific solutions to meet or exceed Semiconductor Industry requirements. Value Diamondback Design recognizes the importance of providing safe, economical and dependable designs to our clients. We value clients that collaborate towards these commonalities for effective, quality designs. We provide value through our focus on field investigation combined with years of expertise within the Semiconductor Industry. Who We Are, What We Do Diamondback Design Group was established in 1996 to support a niche market specific to the Semiconductor Industry. This specific focus of “Tool Installation Design” has since expanded to include a diverse Mechanical, Electrical, Piping (MEP) infrastructure service. As a natural progression of the multitude of Mechanical and Electrical systems involved in the tool install effort, Diamondback has provided numerous new and existing support systems for their installation. Our company provides Clean Room Design Services that parallel the activity customarily related to Architectural programming, layout and code evaluation related to building design. As part of this design service, with our familiarity of numerous tools and processes, we provide clean room layouts for efficient, compact, accessible and safe use. The following list is a summary of our design services for our Semiconductor clients. We often analyze and trouble shoot existing systems for needed flow and pressure distribution. For each of the following systems, we carefully specify the appropriate materials, components and controls as they relate to the material or process involved. Priority is given to safety and environment when all else has been considered in benefit of our client.
Transcript of Diamondback Design Group Semiconductor Design … · Diamondback Design Group Semiconductor Design...
DDG_Semiconductor Services_2014
Diamondback Design Group Semiconductor Design Services Mission Diamondback Design Group desires to provide value through our experience and expertise in support of the unique needs to the Semiconductor Industry. Vision A growing and focused design firm with application specific solutions to meet or exceed Semiconductor Industry requirements. Value Diamondback Design recognizes the importance of providing safe, economical and dependable designs to our clients. We value clients that collaborate towards these commonalities for effective, quality designs. We provide value through our focus on field investigation combined with years of expertise within the Semiconductor Industry. Who We Are, What We Do Diamondback Design Group was established in 1996 to support a niche market specific to the Semiconductor Industry. This specific focus of “Tool Installation Design” has since expanded to include a diverse Mechanical, Electrical, Piping (MEP) infrastructure service. As a natural progression of the multitude of Mechanical and Electrical systems involved in the tool install effort, Diamondback has provided numerous new and existing support systems for their installation. Our company provides Clean Room Design Services that parallel the activity customarily related to Architectural programming, layout and code evaluation related to building design. As part of this design service, with our familiarity of numerous tools and processes, we provide clean room layouts for efficient, compact, accessible and safe use. The following list is a summary of our design services for our Semiconductor clients. We often analyze and trouble shoot existing systems for needed flow and pressure distribution. For each of the following systems, we carefully specify the appropriate materials, components and controls as they relate to the material or process involved. Priority is given to safety and environment when all else has been considered in benefit of our client.
DDG_Semiconductor Services_2014
Process Gas Systems
Gas Rooms Design: HVAC / Make-up Air Supply, Exhaust and Scrubbed / Toxic Exhaust Controls Interface for Toxic Gas Monitoring and Life Safety Systems Code Review and Interpretation with Local Code Officials Bulk Gas Storage Design Gas Cabinets, Gas Valve Manifold Boxes VMB and Related Exhaust Systems Clean Dry Air systems from Generation Plant to Point of Use. Nitrogen, High Purity Nitrogen, Bulk LN2 and distribution design. Vacuum System Design, Plant Equipment and Piping Distribution Natural Gas (Fuel Gas) from Provider Service to Point of Use
Chemical Distribution Systems
Equipment Room Design / Fit-Up Distribution Design / Node Analysis High Purity Water Supply and Distribution Process Fluid Waste and Recovery Systems.
Process Cooling Systems
Process Cooling Water Systems with Constant Volume or Variable Volume Water Quality / Chemical Treatment Systems Sensible Cooling Loops for Clean Room HVAC systems Tool Specific Chillers / Water Systems
Piping Systems Acid Waste Neutralization System Installation and Upgrades Acid Reclaim Systems and Recovery Piping Solvent Waste Recovery and Reclaim piping Cryogenic Fluid Distribution Piping Steam and Clean Steam Generation:
Gas Fired Boilers, Steam Driven Boilers, Layout, Design and Distribution Condensate Recovery Systems Steam Heating, Steam Process Equipment, Steam Humidification
Humidification Water: Design of Multiple Systems Including: Compressed Air and Water, Point of Use Steam, Ultrasonic and Central Steam Designs
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Chilled Water:
Cooling Tower Installations, Chiller Installations, Layout and Piping Design Heating Water:
Heating Water Systems with Constant Volume or Variable Volume Heating Water Production from Steam
Compressed Air: Oil Free Air System Design and Distribution Piping Plumbing Design: Domestic Water Supply Sanitary Waste and Venting Storm Water Drainage from Building Industrial Cold Water (Non-potable Water) Eye-Washes and Safety Showers Heat Recovery / Energy Reclaim Scrubber Cooling Water Pre-Cooling of Make-Up Air Systems Exhaust System Heat Recovery
Desiccant Heat Wheel Applications Heating, Ventilation, and Air Conditioning HVAC Make-Up Air Systems for Clean Rooms:
Multiple Stage Heating, Humidification, De-Humidification and High Purity Supply for VAV or Constant Volume Applications
Make-Up Air Systems for Gas Bunkers Custom Design for Sensible Cooling Recirculation Air Handlers Space Pressure Control and Control Systems Code Ventilation Requirements Design and Implementation. Data Center, Data Room and Telecom cooling systems design
Commercial Cooling and Heating Applications Evaporative Cooling, Evaporative Humidification Applications
Controls and Sequence of Operations Implementation for Each Type of System Air Conditioning Load Analysis Building Analysis using DOE-2 Based Modeling and Simulation Methods for Energy Conservation and Envelope Design Comcheck for Envelope Energy Code Compliance
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Industrial Ventilation and Exhaust Systems. Acid Scrubber Exhaust Systems and Equipment Specification
Solvent Abatement using Regenerative Media or Condensation Methods General Exhaust Systems Dilution Ventilation Applications for Process Specific Environments Dust Conveying Systems: Constant Volume Designs to Covey Product or Waste Materials
Engineered to Avoid the Need for Balancing Dampers Cyclone Separators / Bag Houses, Filter Design
Controls and Sequence of Operations Implementation for Each Type of System Environmental Engineering
Air Permit Review and System Modifications Waste Permit Review and System Modifications RCRA Compliance Verification for Hazardous Waste Piping and Tank Systems
Hazardous Materials Management and Inventory Hazmat Analysis for Code Compliance, Exempt and Allowable Quantities Assessment
Electrical Systems
The following systems are currently provided under joint venture agreements with our preferred consultants:
General Power Distribution Clean Power Systems Stand-By Power / Redundant systems Emergency Power Systems Design, Layout and Implementation Power Factor Adjustment Interior and Exterior Lighting Data Room Design Controls Design Toxic Gas Monitoring System Design Life Safety Security Systems
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Additional Design Services: Design for Support Spaces Our Engineering services frequently extend beyond Semiconductor design. As such we also support those areas related to the site such as: Offices, Kitchen and Cafeteria / Dining Design, Class rooms and Conference Rooms, Computer Rooms and Specialty Laboratories.
On Site Staffing Diamondback Design Group provides on site staff augmentation when deemed appropriate by the client for long duration schedules. On site staffing usually accommodates our Engineers, Designers and Draftsman to interface with the clients technical staff for a successful quality project. Data Base Ownership Diamondback Design Group can provide database management for CADD documents, As-built files in electronic format, Systems that undergo frequent changes and are subject to capacity limitations or marginal delivery capabilities, HAZMATs and Hazmat inventory statements. Project Management Diamondback Design Group can provide a single source for the management of multiple activities with multiple resources such as a steady flow of tools designed installed by engineering, designers, draftsman, vendors, contractors, and other interested parties for a complete operation installation. This includes coordination of documents, drawings, contracts, permits and inspections. Structural Engineering Diamondback Design Group has on going working relationships with several reputable Structural Engineering Firms. When needed, these relationships are engaged to support project requirements under a single contract for ease of project management for the client. Architectural Diamondback Design Group is confident to handle most Tenant Improvement, Move and Re-arrange related projects. However as the need arises, we have on going working relationships with key Architectural Firms that specialize in Industrial and Semiconductor facilities.
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References:
Mark Pyland Senior Project Manager, Intel Chandler Campus 480.554.5028 Ryan Finch Project Director, AMTS – Global Foundries, Malta, NY 518.305.1415 Dan Codi SVP, of Product Development - AM Technical Solutions 845.545-9483 Rick Pomerenke Senior Project Manager, ON Semi Phoenix Campus 602.244.4677
WEST ELEVATION
SOUTH ELEVATION
Diamondback Design Group
Project: AWN System Upgrade at
Existing Semiconductor Plant
This project included a fall schematic and plan view
as-built of an existing 500 GPM AWN system,
including piping, equipment, and controls.
Diamondback Design coordinated with a survey team
to establish actual pipe slope to city sewer. This was
used to establish new tank and piping elevations,
upgrading final output by 350 GPM.
This design was produced in four construction phases,
to allow full installation with no impact / shutdown for
production required.
AWN System Upgrade
Elevations
GENERAL NOTES
KEYED NOTES
REPRESENTATIVE
ELEVATIONS
GENERAL NOTES
KEYED NOTES
WEST ELEVATION SOUTH ELEVATION
Diamondback Design Group
Project: AWN System Upgrade
AWN System Upgrade
Pump Elevations
Client: Confidential
Location: Metropolitan Phoenix Area
Area: 2,600 sq. ft.
Costs: $930K
AIR FLOW DIAGRAM
MAKE-UP AIR DISTRIBUTION & EXHAUST SUMMARYEXISTING MUA-09
GENERAL NOTES
KEYED NOTES
Diamondback Design Group
Project: Gown Room Conversion
AHU Upgrades
Air Handler
Air Flow Diagram
Client: Confidential
Location: Metropolitan Phoenix Area
Area: 2,850 sq. ft.
Costs: $6.4m
NEW PIPING SECTION VIEW
A
BUILDING SECTION
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RACK DETAIL - FAB LEVEL 1
2
RACK DETAIL - SUBFAB LEVEL 2
Diamondback Design Group
Project: Gown Room Conversion
New Bay
Piping Elevation
This project included relocating an existing Gown
Room from the ground floor to an upper floor,
installing bay and chase cleanroom with
pressurized plenums and rooftop air handlers, and
fitting up the new cleanroom for Etch and Diffusion
processes.
This work was performed in parallel with other
expansions for a Copper Process area and an
EPI Bay / Support facility. All production for this
client was maintained during a phased
construction.
RECIRCULATION AIR HANDLER - RCU-10 & RCU-11
GENERAL NOTES:
KEYED NOTES:
DRIP PAN DETAIL1
Diamondback Design Group
Project: Multiple Cleanroom Expansions,
with Ceiling-Hung Air Handlers
and Ducted Hepas.
Custom Air Handler
Air Handler Equipment Template
These cleanroom projects involved custom
low-profile air handlers that allow for a 10'-0"
high cleanroom constructed in a 16'-0" high
structure. Planning included access platform
for VFD and smoke detection to be installed
above ceiling saving cleanroom space.
Cleanroom costs for Architectural and
HVAC / Electrical were averaging
approximately $350 / ft2 for these projects.
GENERAL NOTES
KEYED NOTES
MECHANICAL SCHEMATIC
Diamondback Design Group
Project: Continuing Tool Hook-up
Client: Confidential
Location: Metropolitan Phoenix Area
Area: 38,000 sq. ft.
Costs: Not Available
Fab Level Equipment
Mechanical Schematic
SAMPLE DRAWING
MECH. SCHEMATIC
WET PLATING TOOL
PL01MOA
KEYED NOTES
GENERAL NOTES
Diamondback Design Group
Project: Continuing Tool Hook-up
Diamondback Design provided tool hook-up design
and system upgrades as required to support a
38,000 sq. ft. semiconductor factory over a four year
period.
This project was completed in association with
Dietrich Architectural Group and Construction
Electrical Services Inc.
Subfab Level Equipment
Mechanical Schematic
SAMPLE DRAWING
MECH. SCHEMATIC
LAMINATE PRESS
LP01MOA
KEYED NOTES
GENERAL NOTES
AQUEOUS ROOM (BCDS) - EXHAUST PLAN - SUBFAB LEVEL 1
KEY PLAN
P.O.C. LEGEND
Diamondback Design Group
BCDS Area
Exhaust Plan
Project: Specialty Gas and Bulk
Chemical Facilitation
Client: Confidential
Location: Metropolitan Phoenix Area
Area: 240,000 sq. ft.
Costs: Not Available
CONFIDENTIAL CLIENT
EXHAUST PLAN
AQUEOUS ROOM (BCDS)
SUBFAB LEVEL - 1
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SPECIALTY GAS EXHAUST FLOW SCHEMATIC - SUBFAB LEVEL - 1 (2 of 3)
KEYED NOTES
GENERAL NOTES
LEGEND
MECHANICAL SCHEMATIC MECHANICAL SCHEMATIC
MECHANICAL SCHEMATIC MECHANICAL SCHEMATIC
MECHANICAL SCHEMATIC MECHANICAL SCHEMATIC
MECHANICAL SCHEMATIC MECHANICAL SCHEMATIC
MECHANICAL SCHEMATIC
MECHANICAL SCHEMATIC
Project: Specialty Gas and Bulk
Chemical Facilitation
Diamondback Design Group
Typical Specialty Gas VMB
Exhaust Schematic
Diamondback Design provided detailed design for
room requirements, exhaust, and support systems
needed for specialty gas and BCDS fit-up project.
Provided on-site construction support for 10 month
project duration.
Provided architectural as-builts for all project
equipment.
Diamondback Design was a member of the
TriMega design / build effort to facilitate this project.
CONFIDENTIAL CLIENT
SPECIALTY GAS SYSTEMS
MECHANICAL SCHEMATIC
4828M114
PROCESS COOLING WATER SCHEMATIC - PCW SKID
KEYED NOTES:
GENERAL NOTES:
Diamondback Design Group
Project: Semiconductor PCW Loop
PCW Skid
Mechanical Schematic
Design included review of spare parts
available and designed system around
existing heat exchanger and tank.
Added 350 gpm PCW loop with controls to
allow 1.0 mOhm resistivity to be maintained.
