Nuclear Power Engineering and Technology

PowerKnowledge

Industry Partner

Development of Nuclear CM Information Technology (IT)

SystemsCMBG XIX

Chicago 2012Kent Freeland

PowerKnowledgeBoston, USA

Balio DinevDavid Holding Company

Vienna, Austria

Teamcenter PLM Nuclear

Mr. Kent Freeland is Chief Technology Officer for PowerKnowledge Corporation, and is also the CM and IT Consultant to the Belene NPP project for WorleyParsons. A US Navy and NPP operator and information technologist, Mr. Freeland was a founding designer and project manager for Indus (Ventyx) Passport, and has participated in several Nuclear Design Basis Reconstitution projects in USA and worldwide. Serves as a diplomatic consultant and subject expert for the International Atomic Energy Agency (IAEA). Utility and user designer for the Siemens Teamcenter PLM Nuclear solution.

Mr. Balio Dinev is the CEO of David Holding (DH) Company. In addition to developing the Archimed GSR3 eDMS and Process Control system for the Belene NPP, DH developed the Teamcenter PLM Nuclear Enterprise CM/MRO solution together with Siemens PLM in Vienna, Austria. DH also developed the IAEA Nuclear Knowledge Management (NKM) portal solution offered to member states for providing a knowledge management and information capture/transfer solution to new and existing nuclear states.

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KPIs (3)

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Work Order Forecast Accuracy – Percent of Actual vs Estimated labor hours 105 % 100 % +5 203

Work Order Forecast Accuracy – Number of Work Orders whereActual Hrs >= Estimate Hrs

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Late Completion of Work Orders 12 0 +12 50

As Of:

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05/10/07 11:41

As of: 05/06/07 00:15

Alerts

Late Completion of Work Orders exceeds threshold.Thursday May 10, 2007 - More than 10 late work orders exceeds threshold for late completion of work orders.

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Work Order Forecast Accuracy – Percent of Actual vs Estimated labor hours

Aircraft Serviceability by Fleet

Work Order Forecast Accuracy – Number of Work Orders where Actual Hrs >= Estimate Hrs

Late completion of Work Orders

Number of Duplicate Discrepancies by part number

The Digital NPP … Key to 100% Reliable

Configuration Management

Objectives Follow the regulatory milestones Apply a phased approach, follow the needs, have efficient investment Now to approach IT challenges form the beginning of the project How to Fit new IT systems to existing CM and Design Basis tools Why to deploy a Plant Lifecycle Management (PLM)-based system Using a "Rapid Deployment" CM/Design Control and Document software

solutions for new-build NPP's Getting your CM/MRO systems to work with Design Creation and 3D "Digital

NPP" platforms (Intergraph SPF, Bentley, AVEVA, NX, etc.) Fitting CM technology to support the Integrated Management System (IMS) How to integrate Nuclear Knowledge Management (NKM)

CMBG 2010 and 2011 discussions saw a step increase in utility interest for utilizing digital design creation and engineering control systems. In

addition, the EPRI Adavnced Nuclear Technology (ANT) program has described the concept of the “Digital NPP” as a tool for improving the quality and durability of design informtion and the NPP design basis.

CM software and IT solutions play an increasing important role in meeting commitments for Nuclear Power safety and viability. These

are technology and IT decisions for nuclear CM and MRO systems that were based on the IAEA TECDOC-1651, “Information Technology for

Nuclear Power Plant Configuration Management“

This workshop is presented in the context of the Belene NPP project in Belene, Republic of Bulgaria, where an integrated, end-to-end design creation, document and engineering process control, and CM/MRO

publishing system was in the prototype stage in preparation for construction to commence prior to project suspension in March 2012.

CM Process Flow for Belene NPP Configuration Management and MRO/ERP

CREATECREATE REVIEW & APPROVE

REVIEW & APPROVE

PUBLISH, REVIEW AND RE-USEPUBLISH, REVIEW AND RE-USE

Knowledge Managemen

t Portal

Knowledge Managemen

t Portal

Intergraph SPFBentley PDS/eB

AVEVAEPC & Vendor Source Data

Intergraph SPFBentley PDS/eB

AVEVAEPC & Vendor Source DataEngineering/3DDesign ReviewConstruction

Materials QualificationProcurement

Turnover

Engineering/3DDesign ReviewConstruction

Materials QualificationProcurement

Turnover

Meta Data and XML Data Dictionaries

Meta Data and XML Data Dictionaries

PLM

Parent Corporate ERP/Accounting

Data and Business Models

Data and Business Models

Design Creation Data

Design Creation Data

3D CADD Design

3D CADD Design

Archimed GSR3

Engineering

Content & Pre-

Construction

Management

Archimed GSR3

Engineering

Content & Pre-

Construction

Management

eDR Engineering Design Review

eDR Engineering Design Review

SAP R3 ORACLE

1C

SAP R3 ORACLE

1C

Siemens PLM TeamCenter

Nuclear

Siemens PLM TeamCenter

Nuclear

3D Render3D Render

MRO/Work MgmtMR/Parts IssueConfiguration

Control

MRO/Work MgmtMR/Parts IssueConfiguration

Control

MELDocsReqt

s

PLM

PLM

% NPP Staff utilizing

0%

100%

Archimed e-DOCS Suite plus e-Process Nuclear Design Control for nuclear power plants empower the process management during plant operation, preventing accidents and reducing risks following the requirements of I AEA GSR3 safety standard .

Adding the powerful GIS module for asset, document and data geo referencing, this configuration helps the asset and facility managers to plan, track and manage efficiently the critical information trough the entire plant lifecycle, yet not loosing insight about initial design basis and configuration changes.

SIEMENS Teamcenter adds full Configuration Management and PLM plant lifecycle infrastructure support in a cost-effective deployment, and also provides “end-to-end” engineering change management and versioning publish capability. May be co-deployed with existing/legacy MRO and ERP systems; compatible with leading ERP systems. Includes Construction & Design Suite

Complete world-class Nuclear Configuration and Asset Management Functionality and Industry/INPO/IAEA recognized Nuclear Power business model combined with PLM plant lifecycle support infrastructure. Maintenance, repair and overhaul automation based on configuration management (CM).

TeamcenterNuclear CM/ECM

ERPExport Utilities

Data integration hub to Teamcenter PLM Nuclear. Live import of CAD data from various sources , incl. Intergraph, Bentley Systems, Autodesk, SIEMENS , etc. Live export of BOM’s to various ERP solutions, incl. SAP, Oracle, etc. ISO-15926 and metadata-based taxonomy.

Document centric Departmental Solutions

Data centric Enterprise Solutions

Belene NPP - Nuclear Software Solution Map Integrated Vertical Growth for Nuclear Design, Construction & Operations

Teamcenter

Nuclear MRO

TeamcenterNuclear

Integrator

Capturing and relating the nuclear related content to a flexible and extensible knowledge networks, Archimed Knowledge Management & Distribution preserve the critical nuclear power engineering and operation knowledge and ensures trusted foundation for efficient training to the existing and future engineering staff – both for existing and to be built nuclear power stations.

Repro GraphicsRaster 2 Vector

(Third party)

Requirementsmanagement

KnowledgeDistribution

Basic Document Management technology package for focused on technical, non-nuclear and nuclear deployment applications. Ideal for administrative, legal, governmental, business and technical enterprises. Available as thin-client (browser-based) and traditional thick client MS-Windows-based per-seat product.

Archimed Knowledge Management & Distribution

Archimed Process control & Requirements management

Archimed Document capture, review and distribution

ArchimedExport WEB

service

e-ProcessGSR3

KnowledgeManagement

EngineeringDesign Review

GIS AM/GM

Archimede-DOCS

Archimede-DOCS

Archimede-DOCS

Archimede-DOCS

Teamcenter Nuclear

CM/ECM

CADImport Utilities

SIEMENS Teamcenter Nuclear Engineering Configuration & engineering

change management

SIEMENS Teamcenter Nuclear Operations Maintenance, Repair and

Overhaul based on CM

SIEMENS Teamcenter Nuclear Integrator“Live” data import/export WEB services

Archimed Asset Management

and Facilities Management

IAEA NG-G-3.1New NPP

Milestones

Read

y fo

r Com

mitm

ent t

o N

ucle

ar P

ower

Read

y to

Invi

te B

ids

for F

irst N

PPRe

ady

to C

omm

issi

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nd O

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PP

Archimed Knowledge capture engine information to knowledge trough context insight

Information Information Information Information Information

KnowledgeOperating Factors

KnowledgeALARA

KnowledgeDesign Basis

KnowledgeComponent

LifecycleKnowledge

Margin and Stress KnowledgeParts Qualification

Knowledge Safe Shutdown

1. Knowledge related content

is structured from any source, any activity.

2. “Knowledge Master” team review, distil and assemble the Raw Knowledge relations network

3. The particular knowledge domains are associated to the particular NPP skill requirements

Archimed knowledge cell relational model

The NKM system uses “PROBLEM” and “IMPACT” as the infrastructure and medium of exchange, permitting sharing of domains and assignment of metadata to events, issues or problems, including probability of fit, cross-reference to other domains.

Impacts may be very high-level and general or follow a specific requirement, knowledge event or experience, and may be assigned cardinality and hierarchy, if appropriate. Domains may have multiple “PROBLEM” items (and will).

InformationImpact Problem

Implication

Prevention

REASON

SOLUTION

CAUSE

SYMPTOM

OTHER OPERATORS INCLUDE:

IssuesContributors

Reason/CauseIndicators

Co-occurrence and Dependency

Limits and MarginsConstants and Environment

Archimed sample knowledge workflow example

Safe ShutdownPROBLEM: High Radiation

PROBLEM: Fuel Leakage

PROBLEM: Loss of Cooling

PROBLEM: Exceed Technical Specification

or LCO

Knowledge Safe Shutdown

EventReasons/ProblemsEquipment/System

Probability of OccurrenceCross-Reference Domains

Constants/Environment

IMPACT/REASON

INFO

PROBLEM

SYMPTOM SYMPTOM SYMPTOM

IMPACT/REASON

IMPACT/REASON

IMPACT/REASON

IMPACT/REASON

The Validation and Confirmation Process is similar to classical nuclear “Root-Cause Analysis” and follows the same general process of additional and co-symptoms, failure isolation and common-cause analysis, and collateral or “cascade” effects to refine equipment and system risk space, reduce peripheral impacts and improve statistical confidence level.

Sample knowledge content front-end

http://www.archimed-nkm.com/

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SIEMENS PLM Software Partner

Document centric to data centric evolution

Phase 1 – Document centric EDM

Product: Archimed e-DMS/KM

Documents

Attributes

Records

Knowledge networks

Organization

Engineering Design Review

Phase 1 – Data centric IMS

Product: SIEMENS Teamcenter NE

Design Basis Requirements

Regulatory Requirements

Equipment items/attributes

Relation editor/browser

Project management/SCM

CM/ECO/MRO

Engineering data management

Knowledge foundation

Reporting & analysis

Workflow management

XML WEB services

XML EXPORTSERVICE

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SIEMENS PLM Software Partner

PLM capabilities by NPP lifecycle phases

SRM

Requirements

Project Management

Reporting, Document Management

Configuration Management,

CAD and Visualization

Simulation Maintenance Planning

Change Management

Document management

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SIEMENS PLM Software Partner

Sample demo links:

Bulk document capture automation, KKS coded MEL structure in Archimed d-DMS (a Teamcenter NE front end tool): Page: http://www.david-holding.com/document-a-process-managementAVI link: http://www.screencast.com/t/mGAztjAz

Archimed e-DMS pages: http://www.david-holding.com/archimed-eprocessArchimed Knowledge Management Portal: http://www.archimed-nkm.com/

3D Containment Building PLM Data Model, SIEMENS NX CAD inside Teamcenter NE:Download link Dropbox (20 MB), Click Download button upper right on the Dropbox screen: https://www.dropbox.com/s/3ql3juh5d1jclxk/Nuclear_Power_Plant_101.pdf

Teamcenter NE PLM pages:http://www.david-holding.com/teamcenter-nppTeamcenter NE Sample CM/ECO process page: http://www.david-holding.com/teamcenter-npp/sample-screenshotsTeamcenter sample CM/ECO process movie: http://www.screencast.com/users/SpaceCad_Ltd/folders/Teamcenter/media/8e230c4d-c915-4cc0-87c8-566a5d49ba04

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SIEMENS PLM Software Partner

Our approach at Belene NPP:

• Follow regulatory milestones

• Start with EDM for initial document and record management, just prevent anarchy

• Manage the records and document according to IAEA GS R#

• Prepare the knowledge map related to the skill requirements

• Appoint internal Knowledge Master’s team

• Motivate the knowledge masters to transform structured info to a specific knowledge network

• Prepare for data centric enterprise PLM solution

• Plan the data model, prepare the items and their attributes maps

• Prepare data migration plan

• Start building the plant (if new) ….

• Start PLM implementation, cross fingers …

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SIEMENS PLM Software Partner

Thank you …

www.david-holding.com