Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ......

32
Desalination Technology Overview James C. Lozier, P.E. CH2M HILL, Tempe, AZ Water Resources Research Center Conference Yuma, AZ

Transcript of Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ......

Page 1: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Desalination Technology Overview

James C. Lozier, P.E.CH2M HILL, Tempe, AZ

Water Resources Research Center ConferenceYuma, AZ

Page 2: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Presentation Outline

• Introductory Concepts• Desalination Processes• Reverse Osmosis

– Components– Costs– Recent Developments

• Concentrate Disposal• Looking Forward

2

Page 3: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Desalination

• The process of removing salt (dissolved solids) from an impaired water supply (brackish water, seawater or wastewater) in order to put the source to beneficial use (drinking, irrigation, industrial needs, etc)

3

Page 4: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Desalting Spectrum

4

DesalinationSalinity Removal

SeawaterHigh Salinity

20,000-50,000 mg/L

BrackishModerate Salinity1,000-20,000 mg/L

FreshLow Salinity> 1,000 mg/L

Page 5: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Desalination Processes

5

Thermal Processes MembraneProcesses

Multi-StageFlash (MSF)

Multi-Effect Distillation (MED)

ReverseOsmosis (RO)

VaporCompression (VC)

Seawater

Brackish Water

Freshwater

Nanofiltration(NF)

Electrodialysis(ED/EDR)

Pressure Driven

Electrical Driven

Page 6: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Pressure-driven membranesFe

ed P

ress

ure,

psi

0

200

400

600

800

1,000

1,200

SeawaterRO

BrackishRO

NF

1,4001,200 psi

600 psi

125 psi

800 psi

150 psi

UF MF

The higher the salt content, the greater the pressure required to desalinate

Page 7: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Spiral wound RO element

Page 8: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Brackish Groundwater RO Plant

CHLORINECAUSTIC

SULFURICACID

SCALEINHIBITOR

WELLS

CARTRIDGEFILTERS

RO FEEDPUMPINGCENTER

RO TRAINS(TWO STAGE)

TO CONCENTRATEDISPOSAL

BLOWERS

DEGASIFIERS

PRODUCTTRANSFER

PUMPS

GROUNDSTORAGE

TO DISTRIBUTIONSYSTEM

HIGHSERVICEPUMPS

CLEARWELL

Page 9: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Seawater RO Plant

CHLORINE

CAUSTIC

RO FEED PUMPING CENTER

RO TRAINS(SINGLE STAGE)

TO CONCENTRAT E DISPOSAL

PRODUCT TRANSFER PUMPS

GROUND STORAGE

TO DISTRIBUTION SYSTEM

HIGH SERVICE PUMPS

CLEARWELL

ENERGY RECOVERY

CENTEROCEAN

STRAINERS

MF/UF BACKWASH SETTLING

MF/UF SYSTEM

COAGULANT

BREAK TANK

BLOWERS

RAW WATER PUMPS WITH SUBMERGED INTAKE SCREENS

TO DISPOSAL

Page 10: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Advanced Water Reclamation Plant

ACID

SCALE INHIBITORMF/UF SYSTEM

BREAK TANK

RO FEED PUMPING CENTER

RO TRAINS (THREE STAGE)

TO CONCENTRATE

DISPOSAL

BLOWERS

CHLORINECAUSTICGROUND

STORAGE

TO AQUIFER INJECTION

HIGH SERVICE PUMPS

UV/AOP

EffluentChannel

STRAINERS

EFFLUENT PUMPS WITH SUBMERGED INTAKE SCREENS

TO HEADWORKS

H2O2

Page 11: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

General Comparison- Brackish vs. Seawater RO• SWRO requires higher feed pressures• SWRO requires more expensive materials of

construction• SWRO generally requires more pretreatment

(except in beach wells)• SWRO generally doesn’t require scale inhibition• SWRO may require more RO cleaning (except in

beach wells)• SWRO may have shorter membrane life

Page 12: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Desalination Costs

• Capital Costs (CAPEX)– physical infrastructure, land, professional services etc

• Operating Costs (OPEX)– power, labour, chemicals, maintenance, replacement etc

• Total Water Cost (TWC)– Annual Operating Cost + debt service on capital– most commonly quoted

Page 13: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

BWRO CAPEX Models0.264 2.64 26.4

Capacity (mgd)

264

~$8M – 3000 AFY

~$50M -30,000 AFY

1 acre-ft = 325,851 gallons = 1233.48 m3

Page 14: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

SWRO CAPEX Models

0.264 2.64 26.4

Capacity (mgd)

~$20M – 3000 AFY

~$110M –30,000 AFY

264

1 acre-ft = 325,851 gallons = 1233.48 m3

Page 15: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Desal O&M Costs

15

Total Water Costs Brackish RO: $1.50 - $3.00/1000 galsSeawater RO: $3.00 – 8.00/1000 gals

Desalination Costs, AMTA, 2007

Page 16: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Advancements in RO Desalination

Page 17: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

17

Performance Improvement – Seawater RO Element

99.0%

99.1%

99.2%

99.3%

99.4%

99.5%

99.6%

99.7%

99.8%

99.9%

3000 4000 5000 6000 7000 8000 9000 10000 11000 12000

Rej

ectio

n (%

)

Flow (gpd)

1985

2005

2000

1995

1990

ProductivityRejection

Page 18: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Evolution of Membrane Element Costs

J. Birkett & R Truby, 2007

YearElement

PricePrice/

ft2NormalizedPrice/Area

CPI 1978= 1 CPI

Norm 78Price/Area

1978 $950 $6.33 $1.00 71 1.00 $1.00

1989 $875 $2.92 $0.46 124 1.75 $0.26

1995 $750 $2.27 $0.36 152 2.14 $0.17

2000 $645 $1.79 $0.28 172 2.42 $0.12

2002 $435 $1.18 $0.19 180 2.54 $0.07

2006 $550 $1.38 $0.22 200 2.82 $0.08

Page 19: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

SWRO Energy Use Reduction

0

5

10

15

20kW

h/m

3

1970 1980 1990 2000 2007

Diminishing return for additional investment

0.8Minimum

theoretical1.7

91% reduction

Page 20: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Large-Diameter Elements Reduce RO Costs

16” vs 8” 100 mgd:

Construction savings: GW 24.0%, Surf 14.5%, Sea 10.5%

Life Cycle savings: GW10.9%, Surf 7.3%, Sea 5.3%

From Industry Consortium Analysis of Large RO/NF Element Diameters (Reclamation, 2004)

Page 21: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Large-Diameter Element CommercializationHydranautics (16”)Dow FilmTec (16”) Toray (16”)

Koch (18”) CSM (16”)not shown

~20 large-diameter plants currently in operation

Page 22: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

YDP Pioneered Use of Large-Diameter Elements

50-mgd of Fluid Systems (Koch) nominal 12” dia. elements

Page 23: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Desal Residuals – Concentrate Mgmt

Page 24: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

24

Concentrate Treatment – Fort Irwin, CA

EDR(92% recovery)

ZLD

Groundwater

Water Distribution

ZLD

Cost Distribution ($/ac-ft)

ZLD – precipitativesoftening, RO, mech. Evaporator, evap. ponds

EDR

Page 25: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Oxnard, CA Concentrate Treatment Wetlands Demo Project

• Demonstrate ability of engineered natural treatment system to utilize RO concentrate for environmental benefit

• Utilize salt-tolerant, brackish marsh species to remove nutrients, heavy metals and provide volume reduction

• Restore or create new wetlands habitat using concentrate as sustainable source water

Wetlands

Page 26: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Looking Forward

Page 27: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Nano-particle RO Membranes• Manufactured by NanoH2O, El Segundo CA• Developed at UCLA• Reduced feed pressure or increased flow• Focus on SW desal market

Page 28: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Membrane Distillation (MD)

• Components of MD– Warm feed– Porous hydrophobic membrane– In Direct Contact MD (DCMD), cold

fresh water on the permeate side• Driving force

– Partial vapor pressure gradient

Warm Feed

Cool Permeate

Hydrophobic MicroporousMembrane

Vapor Space

Evap

orat

ion

Con

dens

atio

n

Page 29: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Forward Osmosis (FO) – Oasys Concept

Heat Input

Page 30: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Biomimetric Membranes

• Biomimicry – emulating nature to solve human problems sustainably

• Aquaporins - membrane water channels that control the water contents of cells– Very high rate of water transport– complete selectivity to H2O molecules only

• Companies are now working to construct membranes using aquaporins (e.g, Aquaporin A/S)

30

Page 31: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Renewable Energy and Desalination

SOLAR

WIND

GEOTHERMAL

THERMAL

PV

ELECTRICITY

SHAFT

HEAT

ELECTRICITY

SOLAR COLLECTORS

DIRECT PROCESS

ELECTRICITY

- Multi-Effect Distillation- Multi-Stage Flash

- Membrane Distillation

- Reverse Osmosis- Electrical Separation

- Mechanical Vapor Compression

- Solar Distillation- Humidification/Dehumidification

RENEWABLE ENERGY SYSTEM

- Multi-Effect Distillation- Multi-Stage Flash

- Membrane Distillation- Mechanical Vapor Compression

- Reverse Osmosis

- Electrical Separation- Reverse Osmosis

- Mechanical Vapor Compression

Page 32: Desalination Technology Overview - wrrc.arizona.edu Technology Overview James C. Lozier, ... Presentation Outline ... Desalting Spectrum. 4. Desalination.

Thank You!

• “I believe that water is the only drink for a wise man.”~Henry David Thoreau (1817 – 1862)

• “A man who drinks only water has a secret to hide from his fellow men.”~Charles Baudelaire (1821-1867)

[email protected]

32