Demo eMDSSDemo eMDSS

E-Maintenance Decision Support SystemE-Maintenance Decision Support System

ByBy

E-maintenance Sweden ABE-maintenance Sweden AB

How to Re-cover the Losses Due to:How to Re-cover the Losses Due to:

Maintenance decision inaccuracy.

Lack of mapping & analysis of production & maintenance processes technically & economically.

Lack of possibility of identifying, localising & prioritising problems properly.

Inability of selecting the most cost-effective maintenance solution.

Inability of localising where & how much to investment.

Inability of following up investments in maintenance.

Inability of assessing Return On Investment In Maintenance (ROIIM)

E-Maintenance Decision Support System E-Maintenance Decision Support System (eMDSS).(eMDSS).

You can Re-cover these Losses by usingYou can Re-cover these Losses by using

eMDSS eMDSS

E-Maintenance Decision Support System (eMDSS)

E-Maintenance Decision Support System (eMDSS)

Toolset 1Accurate

MaintenanceDecisions

Toolset 1Accurate

MaintenanceDecisions

Prediction of Vibration Level

(PreVib)

Prediction of Vibration Level

(PreVib)

Assessment of Probability of

Failureand

Residual Life-Time (ProLife)

Assessment of Probability of

Failureand

Residual Life-Time (ProLife)

Toolset 2Analysis Tools

Toolset 2Analysis Tools

SystemSystem

ToolsTools

ToolsetsToolsetsToolset 3

Cost-effectivenessToolset 3

Cost-effectiveness

Maintenance Savings

(MainSave)

Maintenance Savings

(MainSave)

Alternative Simulations

(AltSim)

Alternative Simulations

(AltSim)

Three strategies for achieving profitable maintenanceThree strategies for achieving profitable maintenance

Software Interface, eMDSSSoftware Interface, eMDSSAccurate DecisionsAccurate Decisions

Click Accurate Decisions

It is for manual transferring of vibration measurements

to eMDSS, for more information see userguide.

Click Manual

Prediction of vibration level (manual)Prediction of vibration level (manual)

using PreVib software module,using PreVib software module,

eMDSS.eMDSS.

Select Segment

from combobox

Select Asset from combobox

Select meauring

direction from combobox

Click Load

X0, Xp, Xth and vibration

measurements retrieved automatically

Average time between measurements is

automatically assessed

Load ratio is automatically 1 if nothing else is

feeded in

Average time between measurements is

automatically assessed

Load ratio is automatically 1 if nothing else is

feeded in

Do you know what will be the vibration Do you know what will be the vibration level at the next measuring level at the next measuring

opportunity?opportunity?

Do you need to know that?Do you need to know that?

PreVib PreVib

For prediction of the Vibration level in the For prediction of the Vibration level in the next moment.next moment.

Click Predict

Time point where damage is detected and

vibration is predicted

Predicted vibration level and its time

period

Real vibration

levels

Predicted vibration

level

To save predicted level and time for future use

Click Save

Is it really necessary to do maintenance Is it really necessary to do maintenance now?now?

OR OR

Do you wish to follow up vibration level Do you wish to follow up vibration level accurately without increasing failure accurately without increasing failure

risk?risk?

Follow up eMDSS warning signals.Follow up eMDSS warning signals.

Real vibration

levels

Predicted vibration

levels

Warning message

Do you have enough data for decision?Do you have enough data for decision?

How if you could estimate the risk of How if you could estimate the risk of failure?failure?

Would it be easier to plan maintenance Would it be easier to plan maintenance if you can assess the time to failure?if you can assess the time to failure?

Apply software module ProLife,Apply software module ProLife,

To assess probability of failure and To assess probability of failure and component remaining lifecomponent remaining life

Click Tool to go to ProLife

Select Segment

from combobox

Select Asset from combobox

ProLife software moduleProLife software module

Click Load

Life cycles of replaced components. Loaded

from the database

Installation time of the current component

Click Assess

Select time for assessment

Probability of failure and component remaining life

To start new windows for ProLife & PreVib when component is

replaced

Click Change component

PreVib can also be used automaticallyPreVib can also be used automatically

All new vibration measurements are automatically retrieved from vibration monitoring program.

Prediction of vibration att each measuring point is also done automatically.

Furthermore a table showing; warning signals, prediction values of vibration in the close future, time of prediction, damage severity & identify which components and machines are involved, is automatically generated.

Click Auto

Warning TableWarning Table

Warning TableWarning Table

When you have several alternative When you have several alternative maintenance solutions for a problem,maintenance solutions for a problem,

how do you identify the most cost-how do you identify the most cost-effective maintenance solution?effective maintenance solution?

Apply AltSim Apply AltSim

(Alternative Simulation), (Alternative Simulation),

eMDSSeMDSS

To simulate and select the most cost-To simulate and select the most cost-effective solution.effective solution.

Software Interface, eMDSSSoftware Interface, eMDSS

Click Investment Simulation

Select Segment

from combobox

Set dates of the production period (start/end) that will be

used as a reference

Set dates of the anticipated production period (start/end)

that will be compared with the reference

Click Load

These values are automatically

loaded from the database

Set profit margin

What is Alternative Solution 1?What is Alternative Solution 1?

Training course!Training course!

Alternative 1

Set anticipated effects of

Alternative 1

Set investment & depreciation

period

Set alternative

solution

Click Assess

All the figures in the grey boxes are retrieved from database

Red for lossesand

Black for profit

How Alternative 1 influence production?How Alternative 1 influence production?

AndAnd

How much does it cost? How much does it cost?

Anticipated results

Alternative 1

You can include/exclude

data set?

What is Alternative Solution 2?What is Alternative Solution 2?

““New analysis software program”New analysis software program”

Alternative 2

Set anticipated effects of

Alternative 2

Set investment & depreciation

period

Set alternative

solution

Click Assess

All the figures in the grey boxes are retrieved from database

How Alternative 2 influence production?How Alternative 2 influence production?

And And

How much does it cost?How much does it cost?

Anticipated results

Alternative 2

You can include/exclude

data set?

In the same way Alternative 3 can be examined.In the same way Alternative 3 can be examined.

How do you know which Alternative is How do you know which Alternative is the most cost-effective?the most cost-effective?

Press Results for comparison

Alternative 2 is the most cost-effective

Alternative 2 costs = 2 times Alternative 1

To save the information in; Reference, Alternatives 1, 2, 3

and Results in

knowledgebase for future use.

Click Save

Do you need to know what happened with your Do you need to know what happened with your investments in maintenance?investments in maintenance?

Where is it the most profitable to invest in Where is it the most profitable to invest in maintenance? maintenance?

Do you know where you lose most in the production Do you know where you lose most in the production process? process?

How do you assess How do you assess Return on Investment in Maintenance (ROIIM)?Return on Investment in Maintenance (ROIIM)?

Apply MainSaveApply MainSave(E-Maintenance saving software module) (E-Maintenance saving software module)

eMDSSeMDSS

Software Interface, eMDSSSoftware Interface, eMDSS

Click Maintenance

Savings

Software Interface, eMDSSSoftware Interface, eMDSS

Click Maintenance

Savings

Select Segment

from combobox

Set date of the previous production period (start) that

will be compared with the current

Set dates of the current production period (start/end)

that will be compared with the previous

Click Load

All the figures in the grey boxes are retrieved from database

Set investment and depreciation period

Set profit margin from previous period

All the figures in the grey boxes are retrieved from database

All the figures in the grey boxes are retrieved from database

Click Assess

Assessed savings, profit, losses & OEE

You can include/exclude

data set?

Click Save

To save the information in; MainSave in

knowledgebase for future use.

Click Save

To save the information in; MainSave in

knowledgebase for future use.

E-maintenance Sweden ABE-maintenance Sweden AB

www.e-maintenance.se

sales@e-maintenance.se

basim.al-najjar@e-maintenance.se

Mobile: Mobile: +46 (+46 (0)7068672000)706867200

Mobile: Mobile: +46 (+46 (0)7076593450)707659345

Thanks for showing interest in eMDSSThanks for showing interest in eMDSS

Please let us know if you need more informationPlease let us know if you need more information

Looking forward to hearing from youLooking forward to hearing from you