238703C US

®

50°F10°C

75°F24°C

100°F38°C

125°F52°C

150°F65°C

25%

50%

75%

100%

On/Off/Jog

Proportional

Ambient Temperature

• Duty cycle is defi ned as the ratio of run time vs. off time, and is a function of environmental conditions including ambient temperature, supply voltage and control signal stability

• Duty Cycle rating on all 12/24VAC/VDC actuators is 75%.

• Duty Cycle rating on all proportional control actuators is managed (75% maximum).

Duty cycle graph

Product Ordering Example:

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Page 1 of 4 P4/5/6 HV Series

Actuator Specifications P4 P5 P6Torque “lb/Nm 3500”lbs/400Nm 4400”lbs/500Nm 5750”lbs/650NmSupply Voltage 120vac 230vac 120vac 230vac 120vac 230vacMax Inrush Current 3.8A 2.0A 3.8A 2.0A 3.8A 2.0ARunning Current 1.9A 1.1A 2.0A 1.1A 2.1A 1.1AMotor Split Phase CapacitorRuntime (90°@60Hz) 16 sec 22 sec 28 secRuntime (90O@50Hz) 18 sec 25 sec 31 secDuty Cycle 25%, Proportional: Managed (75% maximum)Motor Starts 1200 per hourWeight 47lbs/22kgMechanical Connections ISO5211 F10 8pt 35mmElectrical Entry (2) 3/4” NPTElectrical Terminations 12-18gaEnvironmental Rating NEMA 4/4XManual Override 7.6” HandwheelControl On/Off-Jog, ProportionalActuator Case material Aluminum Alloy, Powder coated

Motor Protection 230°F/110°C Thermal F* Class*Totally Enclosed Non-Ventilated Motors

Ambient Temperature Operating Range

-22°F to +125°F -30°C to +52°C

Also available in 12VAC/DC or 24VAC/DC or 3 phase supply. Separate spec sheets are available for these configurations. See www.promationei.com for more information or call ProMation Engineering.

Data Sheet

P4/5/6 HV AC SeriesOn/Off/Jog/Proportional

ISO5211 F10 8P35

Electric actuators designed for load requirements ranging from 3500”lbs up to 5750”lbs. Each actuator comes standard with two auxiliary switches (Form C), an internal low power heater, a NEMA 4X environmental rating, and in 120vac and 230vac supply voltages. The P4/5/6 mechanical connections are ISO5211 compliant. The P4/5/6 Series can be ordered as an on/off (two position) model that can be used in bump/jog applications as well. Models can also be ordered with one of two internal proportional control cards that accept a wide range of control signals and generate multiple feedback signals for field use.

Note: Not all combinations are possible. Please consult factory.

On/Off

P

V

3500”lbs / 400Nm

4400”lbs / 500Nm Non-SpringReturn

120

230N

NEMA4X

4120VAC+10%

230VAC+10%

5750”lbs / 650Nm

Product Family Control Options Special DesignationsVoltage Options

P 4 - 120 P N 4 - RO

AdvancedProportional

PremiumProportional

RO Relay Open (2 pos)

RC Relay Close (2 pos)

TS

ED

68

Torque Switch

Extended Duty

IP68

4

5

6

P Series Exploded View

Easily distinguishable yellow/red position

indicator

Worm Drive

Heavy Duty Drive Motor

Easily accessible switch &

cam stacks

Modular ControlCards

Clutchless OverrideHandwheel

Aluminum Casting4X Protection

Mechanical Stop Screws (2)

Epicyclic Gearing

Aluminum Casting4X Protection

NEMA 4Cover Seal

(Typical)

Application Notes:1. These actuators are to be mounted ONLY between a horizontal and upright position.2. When installing conduit, use proper techniques for entry into the actuator. Use drip loops to prevent

conduit condensate from entering the actuator. 3. Both NPT conduit ports MUST use proper equipment to protect the NEMA 4X integrity of the housing. 4. The anti-condensate heater is to be used in ALL applications. 5. Do not install or store the actuator outdoors or in humid environments without power to the heater.6. Use proper wire size to prevent actuator failure (see wire sizing chart). 7. Mechanical travel stops exist to prevent over-rotation for manual override only. They are not intended

to stop motor driven rotation.8. Do not parallel wire multiple actuators together without utilizing isolation relays! If this is your

intention, please contact ProMation Engineering for a multiple actuator parallel wiring diagram.

Switch Logic Map and Switch/Cam Arrangement

Term

inal

ID#

12

11

10

9

8

7

-5° 0°CW CCW

85°5° 90° 95°

SW3 CCW AUX(Factory Set - Adj)

SW4 CW AUX(Factory Set - Adj)}

}Closed Common

Open Common

}Used by Controller

Open

Not Closed

Closed

Not Open

Switch sequencing data is provided in the table below to show the change-of-state points during the rotation of the actuator from OPEN to CLOSED and back again. The red bar indicates when that terminal makes with it’s respective common.

SW1 and SW2 are set at the factory and should NOT be changed. The INCLUDED auxiliary switches SW3 & SW4 are for terminals 7 thru 12 and those setpoints may be modifi ed if need be. When so optioned, SW5 & SW6 auxiliary switches are initially set to function the same as auxiliary switches SW3 & SW4.

On/Off Switch/Cam arrangement shown

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Page 2 of 4 P4/5/6 HV Series

P4/5/6 Series Dimensional DataP4/5/6 Series Views

(Typical)

1

1

2

2

A A

B B

Drawn By

Finish

Promation Engineering Inc.16138 Flight Path Drive

Brooksville, Fl 34604Phone: 352-544-8436Fax: 352-544-8439

This Document is the property of ProMation Engineering,Inc. Distribution of this document without the written

consent of the owner is Strictly forbidden. Failure to comply will incur a liability for Damages.

Checked By4/15/2014

P4~P6 Dim Data Rev.

E

NO SCALE Sheet Number: 1

Material

ProMation Engineering, Inc.KHL

KHL

4/29/2013

P4_6 F10 8P35 DimData.idw

Created:

Last Checked:

Part No.

Dwg. Name

Dimensional Data for P4~P6 Actuators

Engineering Change NoticeChange Date Description Name

04.29.13 Document transferred to Inventor format KHL

11.12.13 Increased significant digits of Drive Coupling data to 3 decimals KHL

04.15.2014 Added tolerance on drive coupling data KHL

10.07.2014 Pushed square dimension to three decimal places KHL

REVA

B

C

D

E

F

Dimensional Tolerances (Unless Otherwise Noted):X ± 2.5mm [X.X ± .1]

X.X ± .3mm [X.XX ± .01"]X.XX ± .13mm [X.XXX ± .005"]

ALL TOLERANCE FEATURES IN mm

184 mm7.3 in

110 mm4.3 in

315 mm12.4 in

Allow 257mm

[10.1"] to allowfor coverremoval

125 mm4.9 in

194 mm7.6 in

220 mm8.7 in

393 mm15.5 in

294 mm11.6 in

275 mm10.8 in

(2) 3/4" NPTEMT Entry

35.00 mm1.378 inSquare

102 mm4.0 inBHC

(4) M10x1.5

20mm0.8"

F10 ISO Flange

Drive Coupling Fabrication Data

35.00 - .13.00+ mm

1.378 - 0.0050.000+ in

35.00 - .13.00+ mm

1.378 - 0.0050.000+ in

40.00 mm1.575 in

48.00 mm1.890 in

On/Off/Jog Control

Wire sizing data is provided in the table below to assist in the selection of the proper wire size for ProMation P Series actuators using various wire sizes over distance. Please make sure to reference the correct voltage and do not exceed the indicated length of the wire run for each model.

The Premium controller offers a full array of features - such as various control and feedback signals, alphanumeric readout, several fault indicators for operational diagnostics,

The AdVanced controller offers 4-20 proportional control with simplicity and value foremost. Autocalibration speeds installation and fault indications provide the data for quick troubleshooting during setup and use.

• Field Control Device may be relay contact, Switch or Triac type.

• Pilot device 10A MAX. Auxiliary switches are rated 10A @ 250vac MAX.

• Terminals 7-12 are dry type Form C. • Terminals accept 12-18ga solid/stranded wire.

Proportional Control

Proportional Control Featuring:

• Autocalibration• Industry Standard Signal Input • Fault Indications

for Industrial Applications.

Control Signal Input: 4-20mA

Feedback Signal Output: 4-20mA

Referenced to the common terminal.Max Load: 250 ohms

Signal Input Impedance Sensitivity

4-20mA 250 ohms 260µA

All Proportional Control Card Terminals accept 16-22ga solid/stranded wire.

Control Signal Inputs(selectable using program menu):0-10vdc, 1-5vdc, 2-10vdc, 4-20mA

Factory set with common isolated from ground. Ground reference is possible.

ProMation Premium Controller:

ProMation AdVanced Controller:

Signal Input Impedance Sensitivity

0-10vdc 140k ohms 50mV

1-5vdc 250k ohms 20mV

2-10vdc 140k ohms 40mV

4-20mA 250 ohms 80µA

Feedback Signal Output(Can be different than input):0-10vdc, 1-5vdc, 2-10vdc, 4-20mA

Max Load: 250 ohms

extensive data logging that provides full proportional control for all industrial applications. ModBus communications are also an option on this controller.

SAMPLE DIAGRAMRefer to the proper IOM for your actuator for the correct wiring diagram or visit www.promationei.com.

Full Proportional Control Featuring:

• Autocalibration• Programmable• High resolution• Alarm Outputs• Data logging• Simple User Interface• Field Selection Friendly• Thermal Management

Auxi l iary Signal Output(programmable):A larm Contacts a l low for signaling of 5 different fault conditions. 2 Position ControlContacts and capability for 2 position (only) override of the actuator.

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Page 3 of 4 P4/5/6 HV Series

Wiring Diagrams for P4/5/6 Series

P4/5/6-120N4

Actuator ships in fully closed position!Items within dotted line located inside actuator housing

NOT OPEN*

OPEN COM*

OPEN*

NOT CLOSED*

CLOSED COM*

CLOSED*

RUN OPEN

OPEN PILOT*

RUN CLOSED

CLOSED PILOT*

NEU

HOT

120VACLINE IN

* CONNECTIONSOPTIONAL

FIELDCONTROL

DEVICE

GND

12

11

10

9

8

7

GND Screw

M

SW3

SW4

THERMALSWITCH

AUXILIARYSWITCH

(STANDARD)

ALL SWITCHESSHOWN WITHACTUATOR IN

FULL OPENPOSITION

AUXILIARYSWITCH

(STANDARD)

Red

R (7")W (12")

B (12")

7"

Direct MountHeater

Blk 11"

Wht 11"Wht 12"

Blk 12"

E1E2

410-50100TL25-1800

120VAC DRIVE

MOTOR410-20112(P4/5/6)

Capacitor410-3011025uF/250v

6

5

4

3

2

1

J1

HEATER

SW1

SW2

J2

E1E2

J3

1

12

43

B (11")

W (11")

1430-10100 Switch Card

B

Use For:

WD

-850-34101

MAX distance between Actuator and Supply (feet)

Actuator/ Voltage

P4/5/6120VAC

P4/5/6 230VAC

3.8A 2.0A

18 217 79216 342 124514 552 201012 844 307512 1435 52278 2142 7802

WireGage

Amps

Wire Sizing Chart

Use your smart phone barcode scanner app here.

16138 Flight Path Drive Brooksville, FL 34604

Phone (352) 544-8436 Fax (352) 544-8439email: sales@promationei.com

ProMation Engineering follows a policy of continual product updates and enhancements. Our website is the best place to obtain the latest product documentation, including the wiring diagrams for these controllers. Visit us at www.promationei.com or use the QR code below to link to the site.

PL SeriesLinear Drive

Up to 4400lbs down/up force and up to 100mm

(4”) stem travelFor globe valves, gate valves and linear travel devices. With override handwheel. Available with On/Off/Jog or Proportional

control for 24vac, 24vdc, 120vac & 230vac supplies.

P SeriesNon-Spring Return

55”lbs through 40,000”lbs.Quarter-Turn,

with Manual OverrideAvailable with On/Off/Jog or

Proportional control. For 12vac/dc, 24vac/dc, 120vac, 230vac, 230v/3 phase, 380v/3 phase &

460v/3phase supplies.

PA~PD Series Spring Return

445”lbs through 2300”lbs.Quarter-Turn, both with and w/o

manual override handwheel. Spring either CW or CCW.

Available with On/Off control for 24vac/dc and On/Off or

Proportional control for 120vac & 230vac supplies. Stepdown

for 3phase available.

PBU Battery Back-Up Systems

Provides powersuffi cient to drive P Series actuators

to fi eld-selectable fail-safe positions. For P Series & PL

Series actuators in On/Off and Proportional control modes.Available for 24/120/230vac

actuators. 120vac/230 vac supply.

ProMation Product Line

• Premium Proportional Controller Option. Converts 2 position to proportional control.

• Advanced Proportional Controller Option. Converts 2 position to proportional control.

• Extended Duty Motor - 75% Duty Cycle.• Single Wire Control Relay (Internal) Units operate

NORMALLY CLOSED - ENERGIZE TO OPEN.• Single Wire Control Relay (Internal) Units operate

NORMALLY OPEN- ENERGIZE TO CLOSED.

• Mechanical Torque Switch Assembly• IP68 Protection, tested to 0.7kgf/cm2 for 72 hours. P2~P8 only.• 0-45-90 degree rotation option. • 0-90-180 degree rotation option. P2~P8 only.• 0-180 degree rotation option. No Mid-point position is offered.

(On/Off only). P2~P8 only.• 1k ohm position feedback potentiometer.• 5k ohm position feedback potentiometer.• 10k ohm position feedback potentiometer.• 4-20mA feedback generator for On/Off/Jog actuators.• Auxiliary Switch set. Provides 3rd and 4th auxiliary switches

(Form C x 2).• Adjustable Timer, Dual Set Point Timer (Duration and

Frequency) (Contact factory for application assistance).

• Proportional Control Signal override capability (OPEN OR CLOSED). P2~P13 Series only.

• Integral Thermostat for Heater Control - turns on at 32°F, turns off at 50°F.

• Cold weather auxiliary heater option. Thermostatically controlled, On 32°F, Off at 50°F, auto reset, hermetically sealed, 120/230vac On/Off/Jog type actuators. 175W Internal Heater, 2A power consumption.

• Timer function which slows actuator rotation (cycle time) using an internally mounted octal timer. (Contact factory for application assistance). P2 - P13 series only.

• Chain wheel override for applications where an actuator is mounted some distance from the fl oor. (Use with LCS).

• Local Control Stations (LCS) ProMation LCSs are designed to be remotely located or directly mounted to the actuator. Proportional actuators will have different options than On/Off. Available in steel, stainless, or fi berglass enclosures.(See catalog for additional Local Control Selections).

• 3 Phase models with or without Motor Control Center.

• Optional SCADA and Modbus compatability.

• Epoxy coating for increased environmental protection.

• Nylon coating for increased environmental protection.

• Stainless Steel enclosure. P1~P6 Only.

AVAILABLE OPTIONS (Factory Installed)

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