Catalogue 2011

a Nexans company

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While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve.

EUROMOLDEuromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of cold-shrinkable terminations and joints from 12 to 42 kV.Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group.

ISO 9001 CertificateSince 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification.

Laboratory accreditationSince June 2000, Euromold’s independent ELAB laboratory obtained the BELAC accreditation no.144-TEST conform with the European standards for laboratories ISO 17025 for electrical testing of low and medium voltage cable accessories according to the international standards HD 623 and HD 629.

International standardsAll our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEC 60502-4… or country speci-fications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are con-tinuously performed in our test fields.

Nexans Network SolutionsDiv. Euromold

COMPANY PRESENTATION

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SEPARABLE CONNECTORSAND BUSHINGS

INTERFACE B

Table of contents400LR - elbow connector400TE - tee connector400T1 - equipment bushing400AR-1 - equipment bushing400AR-2 - equipment bushing400AR-8 - equipment bushing400SFR-P - equipment bushingAccessoriesPossible arrangements

Interface BDimensions according to European CENELEC EN 50180 and 50181 (in mm).

90±0.2

Dia. 46±0.2

Dia. 56±0.2

Dia. 70±0.2

40min

Dia. forpin 14 0

-0.04

11min

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Connecting possibilities

BUSHINGS / ACCESSORIES

CONNECTION CONNECTORS / ACCESSORIES

(K)(M)400DR Dead-end receptacle

(K)(M)400TE/GTee connector

(K)(M)400SOPStand-off plug

400GPEarthing plug

dead-ending of equipment

one cable toequipment

cableisolation

cableearthing

(K)400RTPAReducing tap plug

(K)(M)400CP-SC Connecting plug

two cables to equipment

tap-off630/250A

in-line junction

(K)(M)400LR/GElbow connector

(K)400SFR-PEquipment bushing

(K)(M)400AR-8Equipment bushing

Equipmentinterface

(K)(M)400AR-1Equipment bushing

(K)(M)400T1Equipment bushing

(K)(M)400AR-2Equipment bushing

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Specifications and standardsThe separable connector 400LR meets the requirements of CENELEC HD 629.1.

Up to 36 kV - 400 A

DesignSeparable connector comprising:1. Conductive EPDM insert.2. Conductive EPDM jacket.3. Insulating EPDM layer moulded between the insert and the jacket.4. Type B - 400 A interface as described by CENELEC EN 50180 and 50181.5. Conductor connector.6. Cable reducer.7. Earthing lead.

The screen break design enables cable outer sheath testing without removing or dismantling the connector.

400LRINTERFACE B

ELBOW CONNECTOR

ApplicationSeparable elbow connector (plug-in type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...).

6/10 (12) kV6.35/11 (12) kV8.7/15 (17.5) kV

12/20 (24) kV12.7/22 (24) kV

18/30 (36) kV

Technical characteristics •ThethickconductiveEPDM

jacket provides a total safe to touch screen which ensures safety for personnel.•Eachseparableconnectoris

tested for AC withstand and partial discharge prior to leaving the factory.

210 mm

365 mm

4

5

1

2

3

7

6

Separable connector

type

VoltageUm(kV)

CurrentIr

(A)

Conductor sizes (mm2)

min max400LR/G

K400LR/G

M400LR/G

12

24

36

400

400

400

50

25

35

240

240

185

6

Kit contentsThe complete (K)(M)400LR/G elbow connector kit comprises the following components:

The kit also comprises lubricant, wipers,

installation instructions and crimp chart.

Ordering instructionsSelect the part numberwhich gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type.Add a 'K' for use up to 24 kV and add an 'M' for use up to 36 kV.

Conductor

contact

400LRC-X

Pin contact

+ hex. key

400LRF

Bail

restraint

400BA

Connector housing

(K)(M)400BLR/G

Cable reducer

411CA-W

Orderingpart number

Dia. over core insulation (mm)

min max

400LR/G-11-X400LR/G-15-X400LR/G-19-X400LR/G-22-X400LR/G-25-X400LR/G-27-X

12.0

16.0

20.0

23.5

26.5

28.5

17.5

22.0

26.5

31.0

32.5

37.5

Example:The copper wire screened cable is 12 kV, 150 mm2 stranded copper with a diameter over core insulation of 23.5 mm.Order a 400LR/G-19-150(K)M-11-2 elbow connector kit.

(K)(M)400LR/G-W-Xconnector kit

Table X

Table W

Conductorsizes

(mm²)

Aluminium Copper

DIN hexagonal Deep indent DIN hexagonal

25

35

50

70

95

120

150

185

240

-

35(K)M-12-2

50(K)M-12-2

70(K)M-12-2

95(K)M-12-2

120(K)M-12-2

150(K)M-12-2

185(K)M-12-2

240(K)M-12-2

-

35KM-12-1

50(K)M-12-1

70(K)M-12-1

95(K)M-12-1

120(K)M-12-1

150(K)M-12-1

185(K)M-12-1

240(K)M-12-1

25(K)M-11-2

35(K)M-11-2

50(K)M-11-2

70(K)M-11-2

95(K)M-11-2

120(K)M-11-2

150(K)M-11-2

185(K)M-11-2

240(K)M-11-2

For applicationsoutdoors and in humid climate.

Order: +MWS.

Components can be ordered individually.

For use withcopper tape

screened cables. Order: Kit MT.

For use with Alupe orC 33-226 cables.

Please contact our representative.

For use with fabric tape (graphite) screened cables.

Order additionalsemi-conductive tape

(type TSC).

For use withother cable types.

Please contact our representative.

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Specifications and standardsThe separable connector 400TEmeets the requirements of CENELEC HD 629.1.

Up to 36 kV - 400 A

400TEINTERFACE B

TEE CONNECTOR

6/10 (12) kV6.35/11 (12) kV8.7/15 (17.5) kV

12/20 (24) kV12.7/22 (24) kV

18/30 (36) kV

ApplicationSeparable tee connector (plug-in type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...).

Technical characteristics •ThethickconductiveEPDM

jacket provides a total safe to touch screen which ensures safety for personnel.•Eachseparableconnectoris

tested for AC withstand and partial discharge prior to leaving the factory.

Separable connector

type

VoltageUm(kV)

CurrentIr

(A)

Conductor sizes (mm2)

min max400TE/G

K400TE/G

M400TE/G

12

24

36

400

400

400

70

25

35

240

240

185

255 mm

220 mm

390 mm

4 9

5

1

3

2

10 6 8

7

11

DesignSeparable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type B - 400 A interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping pin contact. 10. Bail restraint. 11. Earthing lead.

The screen break design enables cable outer sheath testing without removing or dismantling the connector.

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The kit also comprises lubricant, wipers,

installation instructions and crimp chart.

Kit contentsThe complete (K)(M)400TE/G elbow connector kit comprises the following components:

Ordering instructionsSelect the part numberwhich gives the best centring to the cable core insulation diameter and substitute X using table X, according to the conductor size and type.Add a 'K' for use up to 24 kV and add an 'M' for use up to 36 kV.

Orderingpart number

Dia. over core insulation (mm)

min max

400TE/G-11-X400TE/G-15-X400TE/G-19-X400TE/G-22-X400TE/G-25-X400TE/G-27-X

12.0

16.0

20.0

23.5

26.5

28.5

17.5

22.0

26.5

31.0

32.5

37.5

(K)(M)400TE/G-W-Xconnector kit

Conductor

contact

400TEC-X

Clamping

pin contact

400TEF

Bail

restraint

400T-BA

Connector housing (K)

(M)400BT/G

Basic

insulating

plug +

rubber cap

(K)(M)400BIPA

Cable reducer

411CA-W

Example:The copper wire screened cable is 24 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 32.1 mm.Order 3 x K400TE/G-27-240(K)M-12-2 tee connector kit.

Conductorsizes

(mm²)

Aluminium Copper

DIN hexagonal Deep indent DIN hexagonal

25

35

50

70

95

120

150

185

240

-

35(K)M-12-2

50(K)M-12-2

70(K)M-12-2

95(K)M-12-2

120(K)M-12-2

150(K)M-12-2

185(K)M-12-2

240(K)M-12-2

-

35KM-12-1

50(K)M-12-1

70(K)M-12-1

95(K)M-12-1

120(K)M-12-1

150(K)M-12-1

185(K)M-12-1

240(K)M-12-1

25(K)M-11-2

35(K)M-11-2

50(K)M-11-2

70(K)M-11-2

95(K)M-11-2

120(K)M-11-2

150(K)M-11-2

185(K)M-11-2

240(K)M-11-2

Table X

Table W

For applicationsoutdoors and in humid climate.

Order: +MWS.

Components can be ordered individually.

For use withcopper tape

screened cables. Order: Kit MT.

For use with Alupe orC 33-226 cables.

Please contact our representative.

For use with fabric tape (graphite) screened cables.

Order additionalsemi-conductive tape

(type TSC).

For use withother cable types.

Please contact our representative.

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Up to 36 kV - 400 A

Equipmentbushing

type

VoltageUr

(kV)

CurrentIr

(A)

Dimensions (mm)

A B C D E Dia. F Dia. G Dia. H

400T1K400T1M400T1400AR-1

K400AR-1M400AR-1400AR-2

K400AR-2M400AR-2

122436122436122436

400400400400400400400400400

310310310380380380329329329

144144144213213213138138138

303030303030363636

M12M12M12M12M12M12M16M16M16

222222222222404040

888888747474100100100

128128128128128128150150150

161616161616303030

400T1 /400AR-1 /400AR-2INTERFACE B

EQUIPMENT BUSHINGS

ApplicationFor use in equipment insulated with oil fluid, typically for transformers, switchgear, capacitors...

6/10 (12) kV6.35/11 (12) kV8.7/15 (17.5) kV

12/20 (24) kV12.7/22 (24) kV

18/30 (36) kV

Technical characteristics Each bushing is tested forAC withstand and partialdischarge prior to leaving thefactory.

Ordering instructionsTo order the equipment bushing, specify the type.The bushings are supplied with an earth jumper (/J) or an earth plate (/GS). This earth connection must be specified when ordering.E.g. K400AR-1/J.

Specifications and standardsThe plug-in type equipment bushings are moulded epoxy insulated parts and meet the requirements of IEC 60137. The (K)(M)400T1 also meets CENELEC EN 50180 .

In mm

Minimum oil level:-12 kV: 40 mm-24 kV: 50 mm-36 kV: 70 mm

E

Dia. G

133

B

A

Dia. F

Dia. 70D

10

C

Dia.H

10

FIXINGS FOR EQUIPMENT BUSHINGS

In mm

400AR-1/J and 400T1/J Bushings

400AR-2/GS Bushing

Bushing clamping kitTo order the bushing clamping kit, according to NFC 52-053 standards, simply specify KBCNF-400 (for bushing type 400AR-2).Contents: - 4 x claw clamp NF - 1 x sealing gasket.

Fixing dimensions standards NF C 52-053French standards.

Fixing dimensions standards DIN 42 538German standards.

Dia. 105Dia. 171

6030

6 fixingstuds

M10M10 or M12

Dia. 105Dia. 171

50 to 7025

4 fixingstuds

55

Dia. 140Dia. 90

30

M10

6 fixingstuds

Fixing dimensions

Bushing clamping kitTo order the bushing clamping kit, simply specify: KBCDS-400B. Contents: - 1 x fixing flange - 6 x stud clamp F - 1 x sealing gasket.

400AR-2/J Bushing

bushing interface

fixing studs

equipmentconnection

sealing gasket

earthjumper

F DIN 42 538stud clamp

fixing flange

NF C 52-053claw clamp

equipment

earthplate

tabs for thebail restraint

fixing flangeB DIN 42 538

E DIN 42 538stud clamp

bushinginterface

fixing studs

equipment

sealing gasket

equipmentconnection

tabs for thebail restraint

earthjumper

Bushing clamping kitTo order the bushing clamping kit, according to DIN 42 538 standards, simply specify KBCD-400B.Contents: - 1 x fixing flange B - 6 x stud clamp E - 1 x sealing gasket.

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Equipmentbushing

type

VoltageUr

(kV)

CurrentIr

(A)

400AR-8

K400AR-8

M400AR-8

12

24

36

250

250

250

Up to 36 kV - 250 A

400AR-8INTERFACE B

EQUIPMENT BUSHING

ApplicationFor use in equipment insulated with oil fluid, typically for transformers, switchgear, capacitors...

Technical characteristics Each bushing is tested forAC withstand and partial discharge prior to leavingthe factory.

Ordering instructionsTo order the equipment bushing, specify the type.The bushings can be supplied with an earth jumper (/J).E.g. M400AR-8/J.

In mm.

6/10 (12) kV6,35/11 (12) kV8,7/15 (17,5) kV

12/20 (24) kV12,7/22 (24) kV

18/30 (36) kV

80

231.528

Dia. 74

Dia. 110

20

Minimum oil level:-12 kV: 40 mm-24 kV: 50 mm-36 kV: 70 mm

M10

8.5Dia.20

Specifications and standardsThe plug-in type equipment bushings 400AR-8 are moulded epoxy insulated parts and meet the requirements of CENELEC EN 50180 and IEC 60137.

12

In mm.

FIXINGS FOR EQUIPMENT BUSHINGS

400AR-8/J Bushing

55

M10

Dia. 78

Dia. 123

25

4 fixingstuds

Fixing dimensions standards DIN 42 538German standards.

Bushing clamping kitTo order the bushing clamp-ing kit, according to DIN 42 538 standards, simply specify: KBCD-200.Contents: - 1 x fixing flange A - 4 x stud clamp E - 1 x sealing gasket.

4 x fixing stud M10

A DIN 42 538fixing flange

E DIN 42 538stud clamp

equipment

tabs for thebail restraint

bushing interface

sealing gasket

equipmentconnection

earth jumper

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Up to 24 kV - 400 A

400SFR-PINTERFACE B

EQUIPMENT BUSHING

ApplicationFor use in equipment insulated with SF6 gas.

6/10 (12) kV6.35/11 (12) kV8.7/15 (17.5) kV

12/20 (24) kV12.7/22 (24) kV

DesignThe equipment bushing is a moulded epoxy insulated part with a connector interface in accordance with CENELEC EN 50180. The 400SFR-P bushing has a shank outside this standard, adapted for use in SF6 gas.

Technical characteristics Each bushing is tested forAC withstand and partialdischarge prior to leaving thefactory.

Ordering instructionsTo order the equipment bushing, simply specify the type.

Specifications and standardsThe plug-in type equipment bushing 400SFR-P meets the requirements of CENELEC EN 50180 and IEC 60137.

Equipmentbushing

type

VoltageUr

(kV)

CurrentIr

(A)

400SFR-P

K400SFR-P

12

24

400

400

Dia. 70

95

33

218

Dia. 109

Dia. 25

Dia. 70

M12

In mm.

14

FIXINGS FOR EQUIPMENT BUSHINGS

400SFR-P Bushing for gas insulated switchgear

In mm.

MOUNTED

equipment

sealingO-ringgasket

equipmentconnection

bushinginterface 6 fixing

screwsM6

UNMOUNTED

earthconnection

M4

60°

60°60°

Dia. 91.5Dia. 103.1

83

M6

M4

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ACCESSORIESINTERFACE B

Up to 24 kVApplicationFor use with connectors and bushings with an interface B as described by CENELEC EN 50180 and 50181.

Technical characteristics All these products, except theearthing plug, are tested forAC withstand and partialdischarge prior to leaving thefactory. 6/10 (12) kV

6.35/11 (12) kV8.7/15 (17.5) kV

12/20 (24) kV12.7/22 (24) kV

18/30 (36) kV

400DRDead-end receptacleFits over a bushing with a type B interface to provide 'dead-end' facility.Is used with a 400BA restraint bail.

Ordering instructionsOrder400DR for 12 kV,K400DR for 24 kV orM400DR for 36 kVapplications.Can be supplied with integral earth lead: add -/G.

400GPEarthing plugIs designed to support and earth connectors with a type B interface when removed from equipment.

Ordering instructionsOrder 400SOP for 12 kV,K400SOP for 24 kV orM400SOP for 36 kVapplications.

Ordering instructionsOrder 400GP for 12 kV, 24 or 36 kVapplications.

400SOPStand-off plugIs designed to support and 'dead-end' connectors with a type B interface when removed from equipment.

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400CP-SCConnecting plugFor connecting a 400TE and one or more 430TB, 400TB or 440TB connectors, thus creating a multiple cable connection to equipment.

Ordering instructionsOrder 400CP-SC for 12 kV,K400CP-SC for 24 kV orM400CP-SC for 36 kVapplications.

400RTPAReducing tap plugProvides a type A interface to a 400TE connector.A 'C' spanner, 600SW, is used to tighten the reducing tap plug on to its mating part.

Ordering instructionsOrder 400RTPA for 12 kV orK400RTPA for 24 kVapplications.Order 600SW for the 'C'spanner.

Kit MTEarthing kit for copper tape screened cablesContains a tinned copper braid (25 mm² - L=500 mm), a tinned copper wire for cleating and water sealing mastic.

Ordering instructionsOrder Kit MT for 12 kV, 24 kV or 36 kV applications.

400BIPABasic insulating plugActs as a tightening nut for the 400TE tee connector kit.The plug contains a voltage detection point.The conductive rubber protection cap is included.

Ordering instructionsOrder 400BIPA for 12 kV,K400BIPA for 24 kV orM400BIPA for 36 kVapplications.

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POSSIBLE ARRANGEMENTSINTERFACE B

400TE/GSingle cable arrangement.Order 400TE/G for 12 kV,K400TE/G for 24 kV or M400TE/G for 36 kV applications.

400TE/G-P2Dual cable arrangement.Order 400TE/G-P2 for 12 kV, K400TE/G-P2 for 24 kV or M400TE/G-P2 for 36 kV applications.

400TE/G-P4Single cable arrangement with tap-off.Order 400TE/G-P4 for 12 kVor K400TE/G-P4 for 24 kV applications.

250

110

basic insulating

plug

500

110 245

basic insulating

plug

400TCS clamping

screw

connecting plug

475

110 233

reducing tap plug

type A separable connector

In mm

18

basic insulating

plug

stand-off plug

basic insulating

plug

earthing plug

Connector on earthing plugOrder 400GP for 12 kV, 24 kV and 36 kV applications.

Connector on stand-off plugOrder 400SOP for 12 kV, K400SOP for 24 kV or M400SOP for 36 kV applications.

In mm

110

600

400TR test rod

insulating shroud

Cable and equipment testing

Additional catalogue information on power cable accessoriesis available by contacting us at the address below:

NexansNetworkSolutionsN.V.-Div.Euromold•ZuidIII,Industrielaan12,B-9320ErembodegemTel.:+32(0)53850211•Fax:+32(0)53831013•www.nexans.com•info.euromold@nexans.com

Catalogue also available on CD-ROM

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