Daniel Ultrasonic 3810 Series Electronics · maintenance, normal wear and usage, unsuitable power...
Transcript of Daniel Ultrasonic 3810 Series Electronics · maintenance, normal wear and usage, unsuitable power...
Upgrade Kit InstructionsP/N 3-9000-785, Rev B
June 2017
Daniel™ Ultrasonic 3810 Series Electronics
Flow Lifecycle Services for Daniel products
Location Telephone number Fax number
North America/Latin America +1.713.467.6000 +1.713.827.4805
Flow Lifecycle Services for Daniel products +1.713.827.6314 +1.713.827.6312
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Daniel Measurement and Control, Inc. (Headquarters)
11100 Brittmoore Park Drive
Houston, TX 77041 USA
http://www.emerson.com/en-us
• Customer Service: [email protected]
• Customer Support: [email protected]
• Asia-Pacific: [email protected]
• Europe: [email protected]
Return Material Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the
RMA form from the Support Services web page by selecting the link below.
http://www.emerson.com/en-us/automation/daniel
Signal words and symbols
Pay special attention to the following signal words, safety alert symbols and statements:
Safety alert symbol
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol
to avoid possible injury or death.
DANGER!Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING!Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION!Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICENotice is used to address safety messages or practices not related to personal injury.
ImportantImportant is a statement the user needs to know and consider.
TipTip provides information or suggestions for improved efficiency or best results.
NoteNote is “general by-the-way” content not essential to the main flow of information.
Important safety instructions
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions.Because these products are sophisticated technical instruments, it is important that the owner and operation personnel muststrictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation,operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.
WARNING!Failure to follow the installation, operation or maintenance instructions for a Daniel product could lead to serious injury or deathfrom explosion or exposure to dangerous substances.
To reduce the risk:
• Comply with all information on the product, in this manual, and in any local and national codes that apply to this product.
• Do not allow untrained personnel to work with this product.
• Use Daniel parts and work procedures specified in this manual.
Product owners (Purchasers):
• Use the correct product for the environment and pressures present. See technical data or product specifications forlimitations. If you are unsure, discuss your needs with your Daniel representative.
• Inform and train all personnel in the proper installation, operation, and maintenance of this product.
• To ensure safe and proper performance, only informed and trained personnel should install, operate, repair and maintainthis product.
• Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contactDaniel at 1-713-827-6314. You may also download the correct manual from: http://www.emerson.com/en-us/automation/daniel.
• Save this instruction manual for future reference.
• If you resell or transfer this product, it is your responsibility to forward this instruction manual along with the product to thenew owner or transferee.
• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND TROUBLESHOOTING MANUAL(S) ANDALL PRODUCT WARNINGS AND INSTRUCTIONS.
• Do not use this equipment for any purpose other than its intended service. This may result in property damage and/orserious personal injury or death.
Product operation (Personnel):
• To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of theproduct.
• Follow all warnings, cautions, and notices marked on, and supplied with, this product.
• Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contactDaniel at 1-713-827-6314. You may also download the correct manual from: http://www.emerson.com/en-us/automation/daniel .
• Read and understand all instructions and operating procedures for this product.
• If you do not understand an instruction, or do not feel comfortable following the instructions, contact your Danielrepresentative for clarification or assistance.
• Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes.
• Follow all instructions during the installation, operation, and maintenance of this product.
• Connect the product to the appropriate pressure and electrical sources when and where applicable.
• Ensure that all connections to pressure and electrical sources are secure prior to and during equipment operation.
• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can affect this product's performance,safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxicsubstances or improper operation.
• Save this instruction manual for future reference.
Notice
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HASBEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED ORIMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNEDBY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVETHE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FORPROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NOWARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL,PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS,LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMSOF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
Warranty and Limitations
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”)warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and thatthe Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Serviceswill be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. Theforegoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) monthsfrom the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first.Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Productspurchased by Daniel from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the originalmanufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort toarrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof inwriting during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmwareor Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, orrefund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequatemaintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improperinstallation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault ofDaniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs orcharges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling,reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis underthis warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Danielduring the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever islonger. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THEWARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANYKIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECTTO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by thiswarranty.
2. LIMITATION OF REMEDY AND LIABILITY: Daniel shall not be liable for damages caused by delay in performance. The remedies ofBuyer set forth in this agreement are exclusive. In no event, regardless of the form of the claim or cause of action (whether based incontract, infringement, negligence, strict liability, other tort or otherwise), shall Daniel's liability to Buyer and/or its customersexceed the price to Buyer of the specific goods manufactured or services provided by Daniel giving rise to the claim or cause ofaction. Buyer agrees that in no event shall Daniel's liability to Buyer and/or its customers extend to include incidental, consequentialor punitive damages. The term “consequential damages” shall include, but not be limited to, loss of anticipated profits, revenue oruse and costs incurred including without limitation for capital, fuel and power, and claims of Buyer's customers.
Contents
Part I PlanChapter 1 Introduction .................................................................................................................. 3
1.1 General ........................................................................................................................................3
Chapter 2 Before you begin ............................................................................................................52.1 Required parts ............................................................................................................................. 52.2 Tools required ............................................................................................................................. 6
Chapter 3 Before removing the 3800 Series Electronics .................................................................. 73.1 Procedure before removing the 3800 Series Electronics .............................................................. 7
Chapter 4 Removing 3800 Series Electronics ................................................................................ 134.1 Procedure to remove the 3800 Series Electronics ...................................................................... 13
Part II InstallChapter 5 Installing the 3810 Series Electronics ............................................................................19
5.1 Procedure to install the 3810 Series Electronics ......................................................................... 19
Part III OperateChapter 6 Configure the 3810 Series Electronics ...........................................................................35
6.1 Initial communication connection using Ethernet ..................................................................... 356.1.1 Ethernet initial connection material checklist ..............................................................356.1.2 Ethernet initial connection steps .................................................................................35
6.2 Initial communication connection using RS-232 Serial ...............................................................366.2.1 Communications settings and Field Setup Wizard ......................................................36
6.3 Write the converted configuration file to the meter .................................................................. 406.3.1 Write the converted configuration file to the meter ....................................................40
6.4 Configure the meter using the Field Setup Wizard ..................................................................... 446.4.1 Configure the meter using the Field Setup Wizard ...................................................... 44
Appendices and referenceAppendix A Mark III Wiring I/O and switch settings .........................................................................49
A.1 3800 Series RS-232 Full Duplex ..................................................................................................52A.2 3800 Series RS-485 Half Duplex .................................................................................................53A.3 3800 Series Discrete output switch settings .............................................................................. 54A.4 3800 Series RS-232 Full Duplex ..................................................................................................55A.5 3800 Series RS-485 Half Duplex .................................................................................................56A.6 3800 Series Series 100 option board (if installed) ...................................................................... 56A.7 3800 Series RS-232 Full Duplex ..................................................................................................58A.8 3800 Series RS-485 Half Duplex .................................................................................................58A.9 3800 Series Series 100 plus HART option board (if installed) ......................................................59
Contents
i
Appendix B Summary table of communications/output settings .....................................................61
Appendix C 3810 Communication and Output settings ................................................................... 65C.1 3810 Wiring and I/O ................................................................................................................. 65C.2 Ethernet cable to PC communication ........................................................................................ 67C.3 Input and output connections ................................................................................................... 68C.4 Serial communications .............................................................................................................. 71C.5 Analog input settings ................................................................................................................ 73C.6 Analog output settings ..............................................................................................................73C.7 Digital Input .............................................................................................................................. 73C.8 External power source connection and fuse ...............................................................................74
Appendix D 3810 Series engineering drawings ...............................................................................75
Contents
ii 3810 Series Electronics Upgrade Kit Instructions
Part IPlan
Chapters covered in this part:
• Introduction
• Before you begin
• Before removing the 3800 Series Electronics
• Removing 3800 Series Electronics
Plan
1
Plan
2 3810 Series Electronics Upgrade Kit Instructions
1 Introduction
1.1 GeneralWelcome to the Daniel 3810 Series Ultrasonic Instruction Manual.
This manual has been designed to provide you with a step-by-step set of instructions for aDaniel Liquid Ultrasonic meter with 3800 Series electronics to the new 3810 Serieselectronics.
NOTICE
Please read the “Before You Begin” section to make sure you have all the componentsnecessary to perform the before taking the meter out of service.
Introduction
3
Introduction
4 3810 Series Electronics Upgrade Kit Instructions
2 Before you beginTopics covered in this chapter:
• Required parts
• Tools required
This section shows all of the parts and tools required to perform the upgrade. Ensure thatall of these items are available before taking the 3800 Series meter out of service.
2.1 Required partsEnsure that you have received the to upgrade your meter.
Before you begin
5
2.2 Tools required
Required toolsFigure 2-1:
A. 1/8" flat-blade screw driverB. ¼" flat-blade screw driverC. 3/8" drive ratchet wrenchD. 3/8" drive - extension - at least 3.5" longE. 3/8" drive - 7/16" socketF. Allen wrench - size 6mm Daniel P/N 2-4-9200-501G. Crescent wrench for cable glands and electrical conduit
Daniel MeterLink™ is required to communicate with the meter electronics, accessinformation and collect the configuration in the meter and then convert and download theconfiguration into the new 3810 Series electronics. Always use the latest version of DanielMeterLink™. Upgrades to the latest version are available at:
http://www.emerson.com/en-us/automation/daniel
Before you begin
6 3810 Series Electronics Upgrade Kit Instructions
3 Before removing the 3800 SeriesElectronics
3.1 Procedure before removing the 3800 SeriesElectronics1. Before removing power from the meter being , use the Daniel MeterLink™ software
to connect to the meter.
2. Use the Edit/Compare Configuration screen in Daniel MeterLink™ to read theconfiguration from the meter and save it to a file on your computer. An example fora file name might be "“Meter Name, 3800 Series Final Config, 3-4-2013 10-15-02AM.cfg”. Daniel MeterLink™ will be used later in this procedure (see Section 6) toconvert the configuration and download it to the 3810 Series electronics. See LINKHERE.
CAUTION!LOSS OF SET-UP DATA
The current meter configuration file must be saved before beginning the 3810 Serieselectronics .
Failure to save the current configuration file can result in the loss of important set-updata.
3 through 8 provide more detailed instructions on obtaining the requiredinformation with respect to the communications set-up of the 3800 Serieselectronics, however, if these settings are already known, these steps can beskipped. Step 8 is for Frequency and Diagnostic outputs. For reference, the knownvalues should be entered in the Summary Table of Communication/Output Settingsin Appendix B. This information will be required in the setup of the 3810 Serieselectronics. For any setting which is not known, the applicable step(s) for obtainingthat information can be used.
3. Use the File|Meter Directory menu path, then select the <meter name> you wantto .
a. Click the Direct button on the lower left corner of the Meter Directory dialog box.
b. The Direct Connection Properties For dialog appears.
c. Obtain the Modbus ID (same as Comms Address).
Before removing the 3800 Series Electronics
7
Accessing Modbus ID for Ports A and BFigure 3-1:
4. Based on the information contained in the connection properties window, enter thevalues for the following parameters in the Summary Table of Communication/Output Settings in Appendix B:
Port A and B: Modbus ID = _____(enter Comms Address).
5. Exit Daniel MeterLink™ and disconnect your PC from the meter electronics. Theremaining information required before doing the , is based on the wiringterminations and the settings of various switches on the boards that comprise theelectronics.
6. Power down the electronics.
CAUTION!EQUIPMENT DAMAGE
Remove power from the meter electronics.
Failure to remove power from the meter electronics may result in damage to theequipment.
7. Remove the end caps from the upper electronics housing of the meter to access theelectronic circuit boards. See Figure 3-3 for board layout of the 3800 Series stacks.See Figure 3-4 for the 3810 Series electronics for board layout.
Before removing the 3800 Series Electronics
8 3810 Series Electronics Upgrade Kit Instructions
Remove end caps from the upper electronics enclosureFigure 3-2:
3800 Series Electronics Assembly board layoutFigure 3-3:
8. Remove the 3800 Series electronics CPU board, the HART Option Board, and theField Termination Board from the enclosure. Fill out the Summary Table ofCommunication/Output Settings in Appendix B based on the Field Connection
Before removing the 3800 Series Electronics
9
Board wire terminations and/or switch settings of the CPU board and Option Board,if installed. This information will be used to configure the new 3810 Serieselectronics later in this procedure.
3800 Series CPU Board showing switch settingsFigure 3-4:
Before removing the 3800 Series Electronics
10 3810 Series Electronics Upgrade Kit Instructions
3800 Series CPU Board with I.S. Barrier Board piggy-backed on CPUBoard
Figure 3-5:
Before removing the 3800 Series Electronics
11
Before removing the 3800 Series Electronics
12 3810 Series Electronics Upgrade Kit Instructions
4 Removing 3800 Series Electronics
4.1 Procedure to remove the 3800 SeriesElectronics1. Having obtained all the information related to the set-up of the 3800 Series
electronics configuration and communications, all the components related to theelectronics can now be physically removed from the meter. Unscrew all wiring fromthe Field Termination Board. It may be helpful to label the wires to make it easier toconnect the 3810 Series electronics.
2. Remove any conduit and wiring attached to all six conduit ports.
3. Remove any ground wire attached to the ground lug on the outside of the upperelectronics housing. At this point there should be no wires connected to the upperelectronics housing.
Ground wire removedFigure 4-1:
4. Use the 6mm Allen wrench (supplied with upgraderetrofit kit) to remove the twobolts holding the base enclosure.
Removing 3800 Series Electronics
13
Remove bolts from base enclosure coverFigure 4-2:
5. Remove the upper electronics housing from the base enclosure.
a. Remove the Acquisition cable, which comes down from the upper electronics tothe Acquisition module in the base enclosure.
NOTICEFigure 4-3 shows the Acquisition module for the 3400 Series electronics.
b. Loosen the two screws on the ends of the Acquisition cable connector, anddisconnect it from the Acquisition module.
c. Set the upper electronics housing aside once the housing is removed.
Removing 3800 Series Electronics
14 3810 Series Electronics Upgrade Kit Instructions
Remove the Acquisition cableFigure 4-3:
6. Remove all the screws that hold the transducer wires in the terminal blocks thatattach the transducers to the Acquisition module.
a. Remove the screws from the ends of the two connectors.
b. Disconnect the connectors and remove each of the transducer wires from theconnector.
7. Loosen the cable glands on the base enclosure and pull all of the transducer cablesout of the base enclosure.
8. Unscrew the three screws holding the Acquisition module in the base enclosure andremove the Acquisition module.
The four mounting bolts holding the enclosure cover to the meter body are sealedwith an RTV silicone adhesive/sealant.
9. Remove the RTV with a flat blade screwdriver or utility knife around the perimeter ofthe recessed opening and the RTV eases the removal of the sealant.
a. Use the 7/16" socket wrench to remove the four mounting bolts.
Removing 3800 Series Electronics
15
Remove old RTVFigure 4-4:
10. Remove the base enclosure from the meter body.
11. If RTV silicone adhesive/sealant was used to seal the base enclosure to the meterbody, remove the adhesive/sealant so the 3810 base enclosure will have a cleanmounting surface.
The 3800 Series electronics should be completely removed from the meter body atthis time.
Removing 3800 Series Electronics
16 3810 Series Electronics Upgrade Kit Instructions
Part IIInstall
Install
17
Install
18 3810 Series Electronics Upgrade Kit Instructions
5 Installing the 3810 Series Electronics
5.1 Procedure to install the 3810 Series Electronics1. Remove the 3810 Upgrade components from the packaging.
a. Use the 6 mm Allen wrench to remove the two screws from the base enclosurecover.
2. Lift the upper electronics housing from the base enclosure. The acquisition cableconnector from the upper electronics is attached to the acquisition module with twoscrews. The cable is also secured by a cable clamp to a mounting bolt.
a. Remove the screw securing the cable clamp and then loosen the two screws onthe acquisition cable connector and disconnect the acquisition cable connectorfrom the acquisition module.
Remove acquisition cable and moduleFigure 5-1:
3. Unscrew the remaining two mounting screws from the acquisition module in thebase enclosure and remove the acquisition board.
4. Place an insulating gasket on the meter body where the electronics will be mounted(see gasket in Figure 3-4).
5. Place the base enclosure on top of the meter body on top of the insulating gasket.Note that the transducer port openings on the base enclosure are labeled withtransducer locations (i.e., A1, A2, B1, B2, C1, C2, D1, D2).
a. Orient the base so that the A1 transducer port is closest to the A1 transducerlocation on the meter body. The meter body has the transducer location labelsembossed in the body next to each transducer boss. The ports on the baseenclosure must be oriented outward (towards the sides of the meter body,perpendicular to meter axis).
Installing the 3810 Series Electronics
19
Base enclosure orientationFigure 5-2:
6. Use the four ¼" bolts with stainless steel washers and nylon shoulder washers tosecure the base enclosure to the meter body.
a. Use a nut driver to tighten the bolts to a torque of 55 to 65 inch-lbs.
Insert 1/4" boltsFigure 5-3:
7. Fill up the base enclosure wells with RTV adhesive/sealant around and over the four¼" bolts.
This will ensure a water-tight seal. Any excess sealant can be removed by using ascraper to leave the sealant flush with the top of the well. Excess sealant will adhereto the acquisition board when it is installed, and make future removal of the boarddifficult.
Installing the 3810 Series Electronics
20 3810 Series Electronics Upgrade Kit Instructions
Apply RTV sealant around boltsFigure 5-4:
8. Insert the Acquisition board in the base enclosure and secure it with the two screwsas shown for now.
Acquisition Module attachment screwsFigure 5-5:
Installing the 3810 Series Electronics
21
Acquisition Module wiringFigure 5-6:
9. Route the transducer cables through the cable glands with the correct label number(i.e. A1) which matches the label on the transducer cable.
Base enclosure cable glands installationFigure 5-7:
10. Judge the proper length and cut off the excess.
11. Strip the outer insulation, outer shield, and inner insulation using a utility knife, referto Figure 5-7 for proper lengths. Verify that insulation of individual wires was not cutwhile removing outer layers. Strip each wire 0.28".
Installing the 3810 Series Electronics
22 3810 Series Electronics Upgrade Kit Instructions
Transducer Cable Cut InstructionsFigure 5-8:
12. Insert tubing over wires, inner insulation and under shield approximately 1.5" ofshield should overlap.
13. Insert and secure transducer cables through cable glands verify Line Mark is asreferenced in Figure 5-8.
Line markFigure 5-9:
14. Using a torque screwdriver set to 78±7 oz. in.secure the wires to the terminal plugsof the Acquisition Module.
15. Verify the cable lengths are still an appropriate length and if necessary, cut thetransducer cables to the correct length with allowance for the wiring terminationsand connector placement.
16. Ensure that the contacts clamp on the bare wires and not on the wire insulationwhen the wires are being terminated on the connector.
a. Leave the connector plugged into the Acquisition board while terminating theindividual wires.
b. Tighten the connector screws on the either end of the connector afterterminating all the wires on the applicable connector.
c. Repeat this procedure for the transducer cables on the other side of the meter.
Installing the 3810 Series Electronics
23
Install cable and secure wiresFigure 5-10:
17. Use the cable ties to dress the transducer cables. They should be dressed in groupsof two: A1 and C1, D1 and B1, A2 and C2, D2 and B2. Install one cable tie at threeinches from the base enclosure and another about the point where the cables startto bend and separate out to their respective port.
Installing the 3810 Series Electronics
24 3810 Series Electronics Upgrade Kit Instructions
Re-oriented and secured transducer cablesFigure 5-11:
18. Reconnect the acquisition cable connector to the acquisition module and secure thecable connector by tightening the two screws.
19. Install the cable clamp on the Acquisition cable with the screw, lock washer, flatwasher to secure the cable to the final mounting hole of the Acquisition module..
Installing the 3810 Series Electronics
25
Installing the acquisition cable and moduleFigure 5-12:
A. Acquisition cable connectorB. Acquisition cableC. Cable clamp and screw
20. Wrap the excess cable around the Acquisition Module and place the electronicshousing into position on the base enclosure.
21. Ensure the O-ring on the base of the upper enclosure is properly seated. Position theupper enclosure housing so that it is in the desired orientation for reattaching theelectrical conduit.
22. Install the3810 meter upper enclosure on the base enclosure once the transducersare wired correctly.
23. Install the two screws with the 6 mm Allen wrench to secure the upper enclosure tothe base enclosure.
Installing the 3810 Series Electronics
26 3810 Series Electronics Upgrade Kit Instructions
Bolt the upper enclosure to base enclosureFigure 5-13:
24. Remove the end cap next to the conduit entries from the upper enclosure. Figure5-15 shows the layout of the 3810 electronics.
Installing the 3810 Series Electronics
27
3810 Series electronics layoutFigure 5-14:
A. End capB. CPU ModuleC. Optional I/O ModuleD. 3810 Series Transmitter electronics enclosureE. I. S. Barrier ModuleF. Power supplyG. BackplaneH. Optional Local Display ModuleI. End cap
Installing the 3810 Series Electronics
28 3810 Series Electronics Upgrade Kit Instructions
J. Acquisition ModuleK. Base electronics enclosureL. Cable glandsM. U.L. warning tag - Base enclosureN. M20 plugO. Gasket
The following table shows the default communications and output settings for the3810 electronics and configuration.
3810 Series default communications and output settings Table 5-1:
Communica-tion/OutputType Default Setting Default Setting Note
Serial Port A Modbus ID = 32 Baud Rate = 19200
Frequency/Digi-tal Output 1
Configured tooutput Frequen-cy 1A
Drive Mode=OpenCollector
Frequency Output 1A isconfigured for Uncorrectedforward flow
Frequency/Digi-tal Output 2
Configured tooutput Frequen-cy 2A
Drive Mode=Open col-lector
Frequency Output 2A isconfigured for Uncorrectedforward flow
Frequency/Digi-tal Output 3
Configured tooutput DigitalOutput 1A
Drive Mode=OpenCollector
Digital Output 1A is config-ured for Validity status
If the settings above are not consistent with those used in your meter, then theseparameters can be changed using Daniel MeterLink™ software to reconfigure thecommunication ports and output ports later in this procedure. Appendix C of thisdocument contains additional details with respect to the wiring related to thecommunications and discrete output signals.
NOTICEDaniel MeterLink™ cannot communicate with 3810 meters over a half-duplex serialconnection. As a result, for Daniel MeterLink to communicate via a serial connection,that port on the 3810 electronics must be set for RS-232-Full Duplex, or RS-485-FullDuplex (requires 4 conductor cables).
25. Check the CPU Module switches on the to ensure they are set properly.
Installing the 3810 Series Electronics
29
CPU switch settingsFigure 5-15:
A. WRITE PROT. switchB. DHCP switchC. Port A (override)
The DHCP switch enables or disables the DHCP server for Ethernet communication.The WRITE PROT. switch enables or disables “write protection” of the meterconfiguration.
Set the DHCP switch to the ON position to enable Ethernet communication via theDHCP server. Set the WRITE PROT. switch to the OFF position to allow configurationparameters to be written to the meter. Only enable the DHCP server if the meter isnot connected to a network that may have a DHCP server already running. TheDHCP server is designed for use when a PC connects directly to the meter andrequires the meter to assign the PC an IP address.
26. Wire all of the electrical connections.
Installing the 3810 Series Electronics
30 3810 Series Electronics Upgrade Kit Instructions
Install wiring terminal block connectors to the CPU ModuleFigure 5-16:
All of the terminations in the 3810 Series electronics are removable terminal blocks.Removing the terminal blocks from the modules before terminating wires to themmakes wiring easier. Appendix C of this document also includes wiring tables andillustrations for each of the connectors in the electronics. Refer to the System WiringDrawing in Appendix D.
27. Install a ground wire to the ground lug on the side of the upper enclosure.
Installing the 3810 Series Electronics
31
Transmitter electronics enclosure ground wireFigure 5-17:
28. Attach flex conduit to the conduit ports on the transmitter electronics enclosure.
Before applying power to the meter, ensure the atmosphere is proven safe using anintrinsically safe gas detector.
WARNING!EXPLOSION HAZARDDo not apply power to the meter with the end caps removed unless you are in a non-hazardous or explosive-free environment.
Failure to comply could result in death, serious injury and possible equipment damage.
29. Apply the sealing compound to the conduit seal fittings and allow to set inaccordance with manufacturer specifications.
30. Apply electrical power to the system and verify the field connections are workingcorrectly.
31. Do not install end caps until you configure the meter.
This completes the installation of the hardware associated with the 3810 SeriesElectronics meter upgrade procedure.
Installing the 3810 Series Electronics
32 3810 Series Electronics Upgrade Kit Instructions
Part IIIOperate
Operate
33
Operate
34 3810 Series Electronics Upgrade Kit Instructions
6 Configure the 3810 Series ElectronicsTopics covered in this chapter:
• Initial communication connection using Ethernet
• Initial communication connection using RS-232 Serial
• Write the converted configuration file to the meter
• Configure the meter using the Field Setup Wizard
1. Check all settings and wiring carefully.
2. Set up the Meter Directory, and start initial communication with the 3810 Serieselectronics.
The basic instructions for setting up the directory and initializing communications arecontained in the following text. Refer to the 3810 Series Liquid Ultrasonic Flow MeterInstallation Manual (P/N 3-9000-760, Section 4) for more detailed instructions. Use DanielMeterLink v1.10 or later to make a connection to the meter.
6.1 Initial communication connection usingEthernet
6.1.1 Ethernet initial connection material checklistThe following materials and information are required:
• 3810 Ethernet adapter cable (Daniel P/N 1-360-01-596)
• Personal computer (PC) configured as follows:
- Daniel MeterLink software installed (version 1.10 or later)
- Ethernet LAN adapter
- Configured to automatically obtain IP address (via DHCP)
• Desired 3800 Series 3810 meter(s) communication configuration parameters:
- IP address
- Serial communication parameters such as baud rate and Modbus ID (if desired)
6.1.2 Ethernet initial connection steps1. Power up the 3810 Series meter and wait two minutes for the meter to startup.
2. Ensure that the Ethernet DHCP server is enabled on the 3810 CPU Module by settingDHCP switch to the ON position.
3. Plug the Ethernet adapter cable (P/N 1-360-01-596) into the meter CPU Module andconnect the RJ45 end into the PC Ethernet connector.
Configure the 3810 Series Electronics
35
4. Verify the Ethernet connection status by the 3810 CPU Module LINK LED whichshould be solid green.
5. Start Daniel MeterLink™ on the PC. The Connect to Meter dialog displays.
a. Click the Edit Meter Directory button.
b. Click the Add button (below the Meter Directory file operations field). DanielMeterLink inserts the New Meter record in the last field in the Meter Directorytable.
6. Create a new meter directory record with the following parameters:
a. Enter a name for the meter.
b. Select Meter Type as Gas or Liquid as appropriate.
c. Check the Ethernet box and uncheck the Direct and Modem boxes.
d. Set the Ethernet IP address to 192.168.135.100.
e. Close the Meter Directory window.
7. Use the Meter|Connect menu path and click the Ethernet connection for the meterrecord established in the previous step. Daniel MeterLink™ will now connect to themeter using the user-specified Ethernet settings.
6.2 Initial communication connection using RS-232Serial
6.2.1 Communications settings and Field Setup Wizard
RS-232 Serial initial connection material checklistThe following materials and information are required:
• Ultrasonic serial cable (Daniel P/N 3-2500-401).
• Personal computer (PC) with Daniel MeterLink™ software version 1.10 (or later)
• Desired 3800 Series3810 meter(s) communication configuration parameters:
- IP address (if desired)
- Serial communication parameters such as baud rate and Modbus ID
RS-232 Serial initial connection steps1. Power up the 3810 meter and PC.
2. Plug the DB-9 end of the cable directly into the PC running Daniel MeterLink. Thethree wires on the other end of the cable connect to RX, TX, and COM terminals onthe CPU Module. The Digital Out wire goes to RX, the Digital In wire goes to TX, andthe COMMON wire goes to COM.
Configure the 3810 Series Electronics
36 3810 Series Electronics Upgrade Kit Instructions
CPU RS-232 serial connectionFigure 6-1:
CPU RS-232/RS-485 wire colorsTable 6-1:
CPU Wire colors
R X Red
T X White
C O M Black
3. Start Daniel MeterLink™ on the PC and create a new Meter Directory record with thefollowing parameters:
Configure the 3810 Series Electronics
37
a. Enter a name.
b. Select Meter Type as Gas or Liquid as appropriate.
c. Check the Direct box and uncheck the Modem and Ethernet boxes.
d. Set the Direct connection properties for Baud Rate of 19200 and Comms Address(Modbus ID) of 32.
Configure the 3810 Series Electronics
38 3810 Series Electronics Upgrade Kit Instructions
4. Use the Meter|Connect menu path and click Direct connection for the meter recordestablished above. Daniel MeterLink™ will now connect to the meter using the user-specified serial communication settings.
Follow the instructions in LINK HERE to write the converted configuration file to themeter.
Meter Communications Settings1. Use the Meter|Communications Settings menu path to access the Communications
dialog.
This dialog displays the communications parameters for the 3810 Series electronicsand is used to adjust the Baud Rate and Comms Address (i.e. Modbus ID) for theserial ports.
Communications Settings dialogFigure 6-2:
Configure the 3810 Series Electronics
39
2. Use the Driver selection pull-down menu if communication settings require RS-485
Change driver selection for RS-485 half duplex or full duplexcommunication
Figure 6-3:
6.3 Write the converted configuration file to themeter
6.3.1 Write the converted configuration file to the meter1. With communication to the meter established, use the Tools|Edit/Compare
Configuration menu path to access the Edit/Compare Configuration dialog.
2. Click Open and the Open Configuration File dialog displays.
Configure the 3810 Series Electronics
40 3810 Series Electronics Upgrade Kit Instructions
Edit/Compare configuration dialogFigure 6-4:
a. Select the final 3800 Series configuration file created in Step 2 of Section 3 of thisdocument (i.e., “Meter Name, 3800 Series Final Config, 3-4-2005 10-15-02AM.cfg”).
b. Click Open. The file opens and you returned to the Edit/Compare Configurationdialog.
Open configuration file dialogFigure 6-5:
c. Click Convert (see Figure 6-4). Daniel MeterLink™ reads the 3810 configurationfrom the meter and modifies it with the 3800 configuration.
Configure the 3810 Series Electronics
41
Edit/Compare configuration dialog with active Convert buttonFigure 6-6:
If the meter supports HART, check the 2nd variable parameter setting using theField Setup Wizard|Current Outputs dialog. A reminder dialog prompts you to set thisparameter.
Hart parameter settingsFigure 6-7:
For Liquid ultrasonic meters, the HART Secondary Variable option is:
• Uncorrected flow rate
All data points shown in yellow have been modified from the 3800 configuration.
Configure the 3810 Series Electronics
42 3810 Series Electronics Upgrade Kit Instructions
Converted configuration with highlighted changesFigure 6-8:
d. Click Write Checked to write the converted configuration to the meter (seeFigure 6-6). If an error occurs, Daniel MeterLink™ will display a message indicatingthe nature of the problem. Manually edit the parameter(s) with errors tosuccessfully complete the download.
e. Click Write Checked again after modifying the parameter(s). Repeat this until thewrite occurs with no errors.
f. Save the 3800 Series electronics configuration file to your PC.
g. With the converted configuration still displayed, from the Edit/CompareConfiguration dialog, click the Meter radio button, located next to the Comparebutton (see Figure 6-6).
h. Compare the file to verify that this saved configuration matches the meterconfiguration. If an error occurs, go back to the beginning of the Step 3 and tryagain until no errors are reported.
3. Use the Meter|Monitor menu path to display the Monitor window and verify that themeter is operating correctly.
Configure the 3810 Series Electronics
43
Meter monitor dialogFigure 6-9:
6.4 Configure the meter using the Field SetupWizard
6.4.1 Configure the meter using the Field Setup Wizard1. Use the Meter|Field Setup Wizard menu path to access the Field Setup Wizard Startup
dialog.
a. Verify that all settings (options) are correct (e.g., temperature, pressure, meterconnections and meter outputs).
b. In the Meter name field insert a name for the meter (this name displays on DanielMeterLink™ main window and the Maintenance logs and Reports files).
c. Ensure the 3810 Series Electronics digital outputs are configured appropriately.The .
Configure the 3810 Series Electronics
44 3810 Series Electronics Upgrade Kit Instructions
Field Setup Wizard Startup dialogFigure 6-10:
2. Setup the Frequency and Digital Output Sources parameters from the Field SetupWizard Frequency/Digital Outputs Sources Page.
Configure the 3810 Series Electronics
45
Field Setup Wizard Frequency and Digital Output Sources pageFigure 6-11:
The meter has user-configurable selections for either a frequency output or digitalstatus (FODO). Use the pull-down menus to edit these parameters.
(3) Frequency/Digital Outputs:
• FODO1 (four possible output configurations)
• FODO2(eight possible output configurations)
• FODO3(eight possible output configurations)
Frequency or Digital Outputs (FODO 1) source selections:
• FO1A, DO1A, FO1B, DO1B
Frequency or Digital Outputs (FODO 2) source selections:
• FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
Frequency or Digital Outputs (FODO 3) source selections:
• FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B
Mode options:
• Open Collector (requires external excitation supply voltage and pull-up resistor)
• TTL (internally powered by the meter 0-5 VDC signal)
Channel B Phase options:
Configure the 3810 Series Electronics
46 3810 Series Electronics Upgrade Kit Instructions
• Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow,leads Phase A while reporting reverse flow)
• Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow,lags Phase A while reporting reverse flow)
Phase A and Phase B output (based on flow direction):
• Reverse flow - output only reports flow in the reverse direction. For frequencyoutputs, Phase B of the output is 90 degrees out of phase with Phase A.
• Forward flow - output only reports flow in the forward direction. For frequencyoutputs, Phase B of the output is 90 degrees out of phase with Phase A.
• Absolute - output reports flow in both directions. For frequency outputs, Phase Bof the output is 90 degrees out of phase with Phase A.
• Bidirectional - output reports flow on Phase A only in the forward direction andon Phase B only in the reverse direction.
Maximum frequency for the frequency outputs:
• 1000 Hz
• 5000Hz
3. If changes were made in the Field Setup Wizard, choose to save the configurationwhen Daniel MeterLink™ prompts you after the changes are written to the meter.Click Finish in the Field Setup Wizard dialog to write any changes to the meter.
4. You have successfully completed upgrading your3800 Series electronics to 3810Series electronics.
5. Save your configuration file for the meter's parameters you just set as the “As LeftSettings”.
Configure the 3810 Series Electronics
47
Configure the 3810 Series Electronics
48 3810 Series Electronics Upgrade Kit Instructions
Appendix AMark III Wiring I/O and switch settings
Topics covered in this appendix:
• 3800 Series RS-232 Full Duplex
• 3800 Series RS-485 Half Duplex
• 3800 Series Discrete output switch settings
• 3800 Series RS-232 Full Duplex
• 3800 Series RS-485 Half Duplex
• 3800 Series Series 100 option board (if installed)
• 3800 Series RS-232 Full Duplex
• 3800 Series RS-485 Half Duplex
• 3800 Series Series 100 plus HART option board (if installed)
Use the wiring I/O and switch settings in this appendix to configure the 3810 Serieselectronics parameters.
Mark III Wiring I/O and switch settings
49
Mark III Field Connection Board Switches and ConnectorsFigure A-1:
Mark III Wiring I/O and switch settings
50 3810 Series Electronics Upgrade Kit Instructions
Mark III CPU Boards SwitchesFigure A-2:
NoteThe switch positions shown in the sketches of the switch banks are the factory default positions.
Mark III Wiring I/O and switch settings
51
A.1 3800 Series RS-232 Full Duplex
Port A settingsFigure A-3:
Port B settingsFigure A-4:
Mark III Wiring I/O and switch settings
52 3810 Series Electronics Upgrade Kit Instructions
A.2 3800 Series RS-485 Half Duplex
Port A settings (Factory default switch settings for Port A)Figure A-5:
Port B settingsFigure A-6:
Mark III Wiring I/O and switch settings
53
A.3 3800 Series Discrete output switch settings
Group 1 Frequency and digital outputsFigure A-7:
Group 2 Frequency and digital outputsFigure A-8:
Mark III Wiring I/O and switch settings
54 3810 Series Electronics Upgrade Kit Instructions
Series 100 option board (if installed)Figure A-9:
A.4 3800 Series RS-232 Full Duplex
Port C settingsFigure A-10:
Mark III Wiring I/O and switch settings
55
A.5 3800 Series RS-485 Half Duplex
Port C settingsFigure A-11:
A.6 3800 Series Series 100 option board (ifinstalled)
Analog output 1Figure A-12:
Analog input 1 (Temperature)Figure A-13:
Mark III Wiring I/O and switch settings
56 3810 Series Electronics Upgrade Kit Instructions
Analog input 2 (Pressure)Figure A-14:
Series 100 Plus HART option board (if installed)Figure A-15:
Mark III Wiring I/O and switch settings
57
A.7 3800 Series RS-232 Full Duplex
Port C settingsFigure A-16:
A.8 3800 Series RS-485 Half Duplex
Port C settingsFigure A-17:
Mark III Wiring I/O and switch settings
58 3810 Series Electronics Upgrade Kit Instructions
A.9 3800 Series Series 100 plus HART option board(if installed)
Analog output 1Figure A-18:
Analog output 2 (HART capable)Figure A-19:
Analog input 1 (Temperature)Figure A-20:
Mark III Wiring I/O and switch settings
59
Analog input 2 (Pressure)Figure A-21:
Mark III Wiring I/O and switch settings
60 3810 Series Electronics Upgrade Kit Instructions
Appendix BSummary table of communications/outputsettings
Based on switch position on the 3800 CPU board and Option board if installed, indicate theappropriate configuration for each communication/output parameters on the 3800electronics. Use these parameters to configure the 3810 Series electronics.
Communications/output settings summary tableTable B-1:
Output Type(Check electronics switch settings and circle appropriatebox for each output)
Serial Port A Not Used (ifJ6 not used)
RS-232 (if S3is set toRS232)
RS-485 HalfDuplex (if S3is set toRS-485 andS5-1 is set toHalf
RS-485 FullDuplex (if S3is set toRS-485 andS5-1 is set toFull
Serial Port B Not Used (ifJ7 not used)
RS-232 (if S4is set toRS232)
RS-485 HalfDuplex (if S4is set toRS482 andS5-2 is set toHalf)
RS-485 FullDuplex (if S4is set toRS-485 andS5-2 is set toFull)
Serial Port C Not Used (ifJ16 not used)
RS-232 (ifS10 is set toRS232)
RS-485 HalfDuplex (ifS10 is set toRS-485)
Digital Output 1A Not Used (ifJ4-2 notused)
TTL (if S8-1 isset to TTL)
Open Collec-tor (if S8-1 isset to OC)
Digital Output 1B Not Used (ifJ4-1 notused)
TTL (if S8-2 isset to TTL)
Open Collec-tor (if S8-2 isset to OC)
Frequency Output 1A Not Used (ifJ4-1 notused)
TTL (if S8-3 isset to TTL)
Open Collec-tor (if S8-3 isset to OC)
Digital Output 2A Not Used (ifJ5-2 notused)
TTL (if S9-1 isset to TTL)
Open Collec-tor (if S8-1 isset to OC)
Digital Output 2B Not Used (ifJ5-2 notused)
TTL (if S9-2 isset to TTL)
Open Collec-tor (if S9-2 isset to OC)
Summary table of communications/output settings
61
Communications/output settings summary table (continued)Table B-1:
Output Type(Check electronics switch settings and circle appropriatebox for each output)
Frequency Output 1B Not Used (ifJ5-1 notused)
TTL (if S8-4 isset to TTL)
Open Collec-tor (if S8-4 isset to OC)
Frequency Output 2A Not Used (ifJ5-6 notused)
TTL (if S9-3 isset to TTL)
Open Collec-tor (if S9-3 isset to OC)
Frequency Output 2B Not Used (ifJ5-5 notused)
TTL (If S9-4 isset to TTL)
Open Collec-tor (if S9-4 isset to OC)
Analog Input 1 Not used (ifJ12-1 notused)
Source (ifS12 is set toSRC)
Sink (if S12 isset to SINK)
Analog Input 2 Not Used (ifJ12-3 notused)
Source (ifS13 is set toSRC)
Sink (if S13 isset to SINK)
Analog Output 1 Not Used (ifJ11 not used)
Source (ifS14 is set toSRC)
Sink (if S14 isset to SINK)
Analog Output 2 (HART Capable) Not Used (ifJ10 not used)
Source (ifS15 is set toSRC)
Sink (if S15 isset to SINK)
Enter the results of the 3800 Summary Table of Communications/output settings in thetable below as a quick reference to setup the 3810 Series meter configuration parameters.
Communications/output settings summary table resultsTable B-2:
Output Type Enter communications and output settings
Serial Port A
Serial Port B
Serial Port C(1)
Digital Output 1A
Digital Output 1B
Frequency Output 1A
Digital Output 2A
Digital Output 2B
Frequency Output 1B
Frequency Output 2A
Frequency Output 2B
Analog Input 1
Summary table of communications/output settings
62 3810 Series Electronics Upgrade Kit Instructions
Communications/output settings summary table results (continued)Table B-2:
Output Type Enter communications and output settings
Analog Input 2
Analog Output 1
Analog Output 2 (HART Capable)
(1) Port C is not available for 3810 Series electronics.Port C is available for Series electronics with Optional I/ORS-232 and /or RS-485 Modules installed.
Summary table of communications/output settings
63
Summary table of communications/output settings
64 3810 Series Electronics Upgrade Kit Instructions
Appendix C3810 Communication and Output settings
Topics covered in this appendix:
• 3810 Wiring and I/O
• Ethernet cable to PC communication
• Input and output connections
• Serial communications
• Analog input settings
• Analog output settings
• Digital Input
• External power source connection and fuse
C.1 3810 Wiring and I/ORefer to the Daniel 3810 Series Ultrasonic Liquid Flow Meter Installation Manual (P/N3-9000-760) for more wiring details.
CPU Module labeling and LED indicatorsFigure C-1:
3810 Communication and Output settings
65
CPU Module labeling and LED functionsTable C-1:
CPU Module label or LED Function Switch position indicator orLED
WRITE PROT. Write-protect mode - withswitch in the ON position (de-fault setting) protects configu-ration and firmware overwrites.To write configuration changesor download firmware to themeter change the switch to theOFF position
Switch position
• ON - (default setting) ena-bles write-protection of theconfiguration and firmware
• OFF - enables writing con-figuration changes ordownloading firmware
DHCP Dynamic Host Protocol Server -enables you to communicatewith a Daniel meter that is notconnected to a network.
When the CPU Module switch isin the ON position, the meter isenabled to act as a DHCP serverfor a single DHCP client con-nected to the Ethernet port us-ing a crossover cable. Thisshould be used for peer to peerconnections only.
When the connection is made,select to use the Meter Name inthe meter instead of the MeterDirectory Name in order tokeep all log files and configura-tions separate from each me-ter.
Switch position• ON - the meter is enabled
to act as a DHCP server fora single DHCP client
• OFF - disables the DHCPserver
PORT A PORT A override - RS-232serves as an override duringmeter commissioning to estab-lish communications and in theevent the user cannot commu-nicate with the meter due to aninadvertent communicationconfiguration change. Theoverride period is for two mi-nutes. Supports:
• auto-detected ASCII (Startbit 1, Data Bit 7, Parity Odd/Even, Stop Bit 1)
• RTU (Start Bit 1, Data Bit 8,Parity none, Stop Bit 1).
• Modbus protocols RS-232Baud rate=19,200 ModbusID=32
Switch position
• ON - enables RS-232 PORTA override
• OFF - (default setting) disa-bles RS-232 PORT A over-ride
3810 Communication and Output settings
66 3810 Series Electronics Upgrade Kit Instructions
CPU Module labeling and LED functions (continued)Table C-1:
MEAS System color indicates metrol-ogy mode Acquisition mode
Measurement mode
LED status• Red flashing LED• Solid red the Acquisition
Module is not communicat-ing with the CPU Module
• Green flashing LED
PWR 3.3V Power Indicator Solid Green
LED 4 Not used
LED 5 Not used
RX RX signal (Port A for RS485 orRS232) communication) re-ceiving data
Flashing green (when receivingdata)
TX TX signal (Port A for RS485; 2-wire or 4-wire) or RS232 com-munication) transmitting data
Flashing green (when transmit-ting data)
LINK ETH1Link user Ethernet con-nection
Solid green
C.2 Ethernet cable to PC communicationThe Ethernet port IP address, subnet mask, and gateway address are software-configurable. In addition, a meter can be configured to act as a DHCP (Dynamic HostConfiguration Protocol) server to assign an IP address to a PC or laptop running DanielMeterLink. The DHCP server facility is not intended to act as a general purpose DHCPserver for a wider network. To this end, no user control is provided over the class or rangeof IP addresses the unit provides. A standard twisted pair (Cat-5) cable should be used forEthernet wiring.
It is strongly recommended that the meter be configured using an independent (off-network) single host. After configuration of the Daniel 3810 Series Liquid Ultrasonic FlowMeter, the DHCP option must be turned off if used on a LAN/WAN.
NOTICE
RESTRICTED ETHERNET AND SERIAL CONNECTIVITY USAGE
Failure to restrict Ethernet and communication access to the Daniel 3810 Series Liquid UltrasonicFlow Meter can result in, among other things, unauthorized access, system corruption, and/or dataloss.
User is responsible for ensuring that physical access and Ethernet or electronic access to theDaniel 3810 Series Liquid Ultrasonic Flow Meter is appropriately controlled and any necessarysecurity precautions are implemented; such as, establishing a firewall, setting passwordpermissions and/or implementing security levels.
3810 Communication and Output settings
67
Ethernet communicationFigure C-2:
C.3
Use ethernet cable, Daniel P/N 1-360-01-596, to connect the PC to the meter.
A DIN 41612 48-pin connector is the interface from the CPU Module to the Backplane(male end located on the back of the Backplane Board).
Input and output connectionsThe Daniel 3810 Series Ultrasonic Flow Meter provides the Analog inputs for pressure and temperature, Analog output 2 and frequency and digital outputs on the CPU Module lower terminal block.
3810 Communication and Output settings
68 3810 Series Electronics Upgrade Kit Instructions
CPU Module lower terminal block I/O connectionsFigure C-3:
A. Frequency/Digital Output 2 (FODO 2)B. Frequency/Digital Output 2 (FODO 2) GndC. Frequency/Digital Output 2 (FODO 2) GndD. Frequency/Digital Output 3 (FODO 3)E. Analog Output 2 + (4-20mA output)F. Analog Output 2 - (4-20mA output)G. Analog In (Temperature) +H. Analog In (Temperature) -I. Analog In (Pressure) +J. Analog In (Pressure) -
Possible configurations for Frequency and Digital Outputs are shown in the followingfigure.
3810 Communication and Output settings
69
Frequency/Digital OutputFigure C-4:
Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block)share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPUModule lower terminal block) share a common ground and have 50V isolation. This allowsan output to be connected to a different flow computer. The outputs are opto-isolatedfrom the CPU Module and have a withstand voltage of at least 500V rms dielectric.
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70 3810 Series Electronics Upgrade Kit Instructions
CPU Module Frequency and Digital shared common groundFigure C-5:
C.4 Serial communicationsUse a serial cable, Daniel P/N 3-2500-401, to connect to a PC running Daniel MeterLink. The cable is designed for RS-232 communications which is the serial Port A default configuration (see Appendix D Systems Wiring Diagram, Daniel Drawing DMC - 004936).
The DB-9 end of the cable plugs directly into the PC running Daniel MeterLink™. The three wires on the other end of the cable connect to the CPU Module RS-485/RS-232 terminals. The RED wire goes to RX, the WHITE wire goes to TX, and the BLACK wire goes to COM (see Table 3-5 for Port A wiring).
RS-485, 2-wire connection on Port A, uses TX+ and TX- on the CPU Module and has a ground wire.
When Belden wire No. 9940 or equivalent is used, the maximum cable length for RS-232 communications at 9600 bps is 88.3 meters (250 ft.) and the maximum cable length for RS-485 communication at 57600 bps is 600 meters (1970 ft.).
Port A supports a special override mode which forces the port to use known communication values (19200 baud, address 32, RS-232). Note that the protocol is auto-detected. This mode is expected to be used during meter commissioning (to establish initial communication) and in the event that the user cannot communicate with the meter (possibly due to an inadvertent communication configuration change). Alternately, when using Daniel MeterLink with an Ethernet port, use Ethernet cable, Daniel P/N 1-360-01-596, to connect the PC.
3810 Communication and Output settings
71
Serial port parametersTable C-2:
Port/Communication Description Common features
• Port A (Standard)• RS-232• RS-485 Half Duplex• RS-485 ( 2-wire communi-
cation on Port A.)(1)
• Typically used for generalcommunications with aflow computer, RTU (Mod-bus slave) and radios.
• RS-485 - 2-wire (Half Du-plex) connected to TX +and TX -
• Special override mode toforce port configuration toknown settings.
• Supports RTS/CTS hand-shaking with software-con-figurable RTS on/off delaytimes.
• Factory default is RS-232,Address 32, 19200 baud.
• Communications via DanielMeterLink using RS-232 orRS-485 Full Duplex
• Software configurableModbus Address (1-247)
• Auto-detects TCP/IP andASCII or RTU Protocol
• ASCII Protocol:- Start Bits = 1, Data Bits
= 7(2)
- Parity: odd or even 1,Stop Bits = 1(3)
- Baud Rates: 1200,2400, 9600, 19200,38400, 57600, 115000bps
-• RTU Protocol: Start Bits = 1,
Data Bits = 8(4)
- Parity: none, Stop Bits =1(5)
- Baud Rates: 1200,2400, 9600, 19200,38400, 57600, 115000bps
Ethernet Preferred port for diagnosticcommunication via Daniel Me-terLink™
10 Mbps/100 Mbps
Modbus TCP/IP, Modbus TCP
(1) RS-485 2-wire connections use TX+ and TX - on the CPU Module
(2) Denotes auto-detected protocols
(3) Denotes auto-detected protocols
(4) Denotes auto-detected protocols
(5) Denotes auto-detected protocols
NOTICE
If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink™ tocommunicate with a Daniel 3810Series Ultrasonic Flow Meter.
3810 Communication and Output settings
72 3810 Series Electronics Upgrade Kit Instructions
PC to meter serial connection wiringFigure C-6:
C.5 Analog input settingsThe Daniel 3810 Series Ultrasonic Flow Meter has the capability to sample analogtemperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. Theseanalog input signals are configured to sink. The two independent analog input circuits areconfigured for conventional 4-20 mA service. Also, 24VDC isolated power supplyconnection is provided for an external power source. Refer to the System Wiring Diagramin Appendix D.
C.6 Analog output settingsThe Daniel 3810 Series Ultrasonic Flow Meter provides two 4-20 mA analog output signalsthat are software configurable for either sink or source current. Refer to the System WiringDiagram in Appendix D.
Full HART® functionality is provided so that any commercially available HART® transmitterwhich meets the specifications of the HART® Communications Foundation can beconnected to a Daniel 3810 Series Ultrasonic Flow Meter.
C.7 Digital InputThe Daniel 3810 Series Ultrasonic Flow Meter provides one digital input that can be used asa general purpose input. The digital input must be configured via the Daniel MeterLink™
Tools|Edit/Compare Configuration screen.
3810 Communication and Output settings
73
C.8 External power source connection and fuseLocated on the CPU Module are connections for a user-provided external power source, a 2Amp fuse and a 24V loop power connection for ultrasonic meter analog outputs,temperature transmitter or pressure transmitter devices. The current is limited to 88mA.
CPU Module power source connectionsFigure C-7:
A. 24V Loop powerB. Power in connector (Main power source)C. 2 Amp fuse (used for main power input)
3810 Communication and Output settings
74 3810 Series Electronics Upgrade Kit Instructions
Appendix D3810 Series engineering drawings
DMC-004936 3810 Series Ultrasonic Meter System Wiring Diagram
3810 Series engineering drawings
75
3810 Series engineering drawings
76 3810 Series Electronics Upgrade Kit Instructions
3810 Series engineering drawings
77
P/N 3-9000-785
Rev B
2017
Emerson Process ManagementDaniel Measurement and Control, Inc.North America / Latin America:HeadquartersUSA - Houston, TexasT +1.713.467.6000USA Toll Free 1.888.FLOW.001www.EmersonProcess.com/Daniel
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©2017 Daniel Measurement and Control, Inc. All rights reserved. Unauthorized duplication in wholeor part is prohibited. Printed in the USA.
Daniel Measurement and Control, Inc. ("Daniel") is an Emerson Process Management business unit.The Daniel name and logo are trademarks of Daniel Industries, Inc. The Emerson logo is a trademarkand service mark of Emerson Electric Co. All other trademarks are the property of their respectivecompanies.