D3/D4 USER MANUAL - VPCD3/D4 RECEIVER MOUNTING PART # 310 131 101 TOOLS REQUIRED Phillips Head...

TABLE OF CONTENTS

SECTION 1 D3/D4 PART IDENTIFICATION

SECTION 2 D3/D4 RECEIVER AND ITA ENGAGEMENT

SECTION 3 RECEIVER MOUNTING

SECTION 4 MODULE INSTALLATION AND REMOVAL

SECTION 5 D3/D4 ACCESSORIES

D3/D4 USER MANUAL

10/21/19

Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the most current revisions. The information contained in these materials is subject to change.

For the most current information available, visit www.vpc.com.

D3/D4 USER MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION

10/21/191-1 For the most current information available, visit www.vpc.com

D3/D4 RECEIVER PART IDENTIFICATIONPART # 310 131 101

Figure A. Mating side for 90 Series Modules. Only 90 Series modules will be installed on this side of the receiver frame.

Figure B. Mating side for iCon Modules. Modules will be installed on reverse side.

The D3/D4 receiver can be configured with three 90 Series modules or four iCon modules depending on the application. This feature is unique to the D3/D4 and is not found elsewhere in the iDock Series.

PART IDENTIFICATION1. Rotate the receiver until the grooved face of the

frame is visible (Figure A). Note the mounting screw holes on the top, bottom, and sides of the receiver. This is the module installation side. Both the 90 Series modules and iCon modules will be installed from this side. The grooved side is also the mating face of the receiver frame when 90 Series Modules are installed. Patchcords or cable sets will exit the opposite side.

3. Rotate the receiver until the smooth face of the frame is visible (Figure B). Note the mounting screw hole exits on this side. This is the mating face of the receiver when iCon modules are installed. Patchcords or cable sets will exit the opposite side.

4. The D3/D4 receiver is equipped with guide bushings (Figure C). These bushings accept the guide pins of the ITA frame. Note that the guide bushings are offset to provide polarization of the frames when mating.

5. In each corner, the receiver frame is equipped with a stainless bushing. These bushings are designed to move, or “float,” with a radius of 0.020" [0.51 mm]. This movement corrects for any error when the two frames are being engaged.

NOTE: More information on module installation is provided in Section 4.

Figure C. The D3/D4 receiver bushings are slightly offset to prevent mismatched engagement with ITA frame.

GUIDE BUSHINGS

GROOVED FACE OF RECEIVER FRAME

SMOOTH FACE OF RECEIVER FRAME



D3/D4 ITA PART IDENTIFICATIONPART # 410 131 101

Figure A. Mating side for 90 Series Modules and the iCon Modules.

Figure B. Module installation side for the ITA. Both 90 Series module and iCon Modules will be installed on this side.

PART IDENTIFICATION1. Rotate the ITA until the smooth face of the frame

is visible (Figure A). The guide pins should be visible from this view. This is the mating face of the ITA frame for both 90 Series modules and iCon modules.

2. Rotate the ITA until the grooved face of the frame is visible. Note the mounting screw holes on the top, bottom, and sides of the ITA. This is the module installation face (Figure B). Both the 90 Series modules and the iCon modules will be installed on this side. Note that this is different than the receiver instructions.

SMOOTH FACE OF THE ITA FRAME

GROOVED FACE OF THE ITA FRAME



D3/D4 RECEIVER AND ITA ENGAGEMENTRECEIVER • PART # 310 131 101

ITA • PART # 410 131 101

Figure A. The ITA and Receiver Disengaged

Figure B. The ITA and Receiver Fully Engaged

INSTRUCTIONS1. Align the ITA’s guide pins with the receiver’s guide

bushings.

2. Push the ITA onto the receiver.

NOTE: When configuring the engagement settings for your test interface, be sure to leave a small gap between the ITA and receiver frame for the full-mated position. The gap will prevent continual contact of the frames upon mating. VPC recommends a maximum gap distance of 0.025” [.635 mm].

NOTE: The guide bushings are offset to provide polarization of the frames to prevent engagement mismatch.

NOTE: For optimum performance and system longevity, VPC recommends distributing the load evenly in all interfaces.

NOTE: To determine the maximum mating force for your configuration, VPC recommends contacting a VPC Field Application Engineer. To contact your Field Application Engineer, please visit us at: http://www.vpc.com/contact_us/sales_team/



D3/D4 RECEIVER MOUNTINGPART # 310 131 101

TOOLS REQUIREDPhillips Head Screwdriver

INSTRUCTIONS1. Prepare the mounting surface using the

dimensions provided in Figure A.

2. Attach the D3/D4 receiver to the panel with the provided M3 Phillips head screws.

3. Torque the screws to 2 in-lbs [0.23 Nm].

4. The D3/D4 receiver frame is designed to be used in a modular configuration. As long as the minimum distances between frames are observed, multiple receiver frames can be engaged simultaneously as a single test interface. These frames can be placed adjacent to one another in horizontal or vertical configurations.

TOLERANCES ARE:.XX = (.25).01

.XXX= (.13).005UNLESS OTHERWISE SPECIFIED

.35 MIN4X M3X0.5 - 6H (THREADED INSERT ACCEPTABLE)

R.220

4X

2.54

5.08 .200

5.08.200

64.52 2.540

54.36 2.140

64.52 2.540

29.72

1.170

15.24.600

171.45 6.750

10.16 .400

151.135.950

MIN

176.026.930

69.092.720MIN

MAX4X

6.35R.250

4X MAX

R.1001.52

.060

5.59

161.296.350

Figure A. Recommended panel cutout.



D3/D4 MODULE INSTALLATION AND REMOVALRECEIVER • PART # 310 131 101

ITA • PART # 410 131 101

TOOLS REQUIRED3/32" Allen wrench or balldriver

MODULE INSTALLATION (90 SERIES)1. Locate pin 1 of the module. Each module has specific pin 1

indicator to ensure that the module is positioned upright.

2. Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame.

3. Using a 3/32" Allen wrench or balldriver, tighten the top screw while pushing lightly against the face of the module until the screw is seated.

4. Maintain this pressure while tightening the bottom screw until the screw is seated.

5. Torque both screws 1.5 in-lbs [0.16 Nm].

MODULE REMOVAL1. To remove the module, loosen the screws using a 3/32" Allen

wrench or balldriver.

Figure A. D3/D4 receiver and 90 Series receiver module.

The D3/D4 receiver is designed to accept 90 Series Modules and iCon modules.

Figure B. D3/D4 ITA and 90 Series ITA module.

MODULE MOUNTING SCREWTYP. 2 PLCS.

RECEIVER FRAME

MODULE MOUNTING SCREWTYP. 2 PLCS.

ITA FRAME



D3/D4 MODULE INSTALLATION AND REMOVALRECEIVER • PART # 310 131 101

ITA • PART # 410 131 101


MODULE INSTALLATION (iCON MODULE)1. Locate pin 1 of the module. Each module has specific pin 1

indicator to ensure that the module is positioned upright.

2. Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame.

3. Using a Phillips head screwdriver, tighten the top screw while pushing lightly against the face of the module until the screw is seated.

4. Maintain this pressure while tightening the bottom screw until the screw is seated.

5. Torque both screws 1.5 in-lbs [0.16 Nm].

MODULE REMOVAL1. To remove the module, loosen the screws using a Phillips

head Screwdriver.

Figure A. D1 receiver and iCon receiver module.

The D3/D4 receiver is designed to accept 90 Series Modules and iCon modules.

Figure B. D3/D4 ITA and iCon ITA module.



Figure A. View of grooved indentations on part #510 150 115.

Figure B. Fitting of strain relief plate to module part #510 150 115.


ASSEMBLY INSTRUCTIONS1. Observe the groove indentations on each side of the

module as seen in Figure A. This grooved indentation is where the strain relief and the module will interlock.

2. Separately, slide each half of the strain relief plate into the grooved indentations. Using a Phillips head screwdriver, fasten the provided 4-40 screws into place as seen in Figure B to assemble the strain relief plate.

3. Torque screws to 2 in-lbs [0.23 Nm].

4. The module can now be mounted to the receiver as one assembly.

D3/D4 ACCESSORIES ● 90 SERIES RECEIVER STRAIN RELIEF ASSEMBLYRECEIVER MODULE (90 SERIES) ● PART # 510 150 115

RECEIVER STRAIN RELIEF PLATE (90 SERIES) ● PART # 510 109 349

Strain relief plates protect your investment. The potential for damage to occur around the area of wire termination is real. Forces are exerted on the wire terminations every time the cables are plugged, unplugged, or put under any tension or compression.

Strain relief plates are designed to absorb the majority of the forces put on the cables and ensure that the terminations stay intact. Each plate has numerous holes positioned to allow a variety of wire spacing and management options. The wires are attached to the holes by wire ties, which tightly secures the wires without causing damage. The result is accurate functioning of your equipment without the worry of possible disconnections.

THE INSTRUCTIONS ABOVE ARE GIVEN FOR DEMONSTRATION PURPOSES ONLY AND ARE UNIQUE TO THE PART NUMBERS LISTED IN THE INSTRUCTIONS.

BE SURE TO REVIEW THE INSTRUCTIONS IN THE PRODUCT DRAWING FOR YOUR STRAIN RELIEF PLATE, AS THE DESIGN MAY BE DIFFERENT DEPENDING ON THE I/O TYPE OF YOUR MODULE.

GROOVE



Figure A. Standard 160 position receiver module


ASSEMBLY INSTRUCTIONS1. Using a Phillips head screwdriver, fasten the strain relief to

the back (wiring) side of the D3/D4 receiver with the two 2-56 provided (Figure A).

2. Torque screws to 2 in-lbs [0.23 Nm].

NOTE: Two 2-56 nuts are included with the strain relief plate; however, they are not required for this application. The screws will enter the tapped mounting screw holes instead.

NOTE: Four wire ties are included with the strain relief for restraining wires.

NOTE: If using 8AWG or 10AWG wire, the iCon Strain Relief Kit, Part # 310 113 582, will be required. Install patchcords into module before attaching strain relief.

NOTE: All strain relief plates for iCon modules will fasten directly to the receiver instead of the module.

D3/D4 ACCESSORIES ● iCON RECEIVER STRAIN RELIEF ASSEMBLYRECEIVER ● PART # 310 131 101

RECEIVER STRAIN RELIEF PLATE (iCON) ● PART # 310 113 531

D3/D4 USER MANUAL - VPCD3/D4 RECEIVER MOUNTING PART # 310 131 101 TOOLS REQUIRED Phillips Head...

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