D3.8 - Training Material

8/13/2019 D3.8 - Training Material

1/43

Training Material

Person responsible / Author: Jacopo CassinaHolonix

Deliverable No.: D3.8

Work Package No.: WP3

Date: 04.12.2013

Project No.: 286885

Classification: Public

Distribution:To all Consortium

File name: D3.8Training Material.docx

Number of pages: 43


2/43

286885 BOMA

2

Status of Deliverable

Action By Date (dd.mm.yyyy)

Submitted (author(s)) Jacopo Cassina 05.08.2013

VU (WP Leader) Holonix

Revision History

Date (dd.mm.yyyy) Version (version revision) Author Comments

04.12.2013 Table of contents definition Jacopo Cassina

Matteo Barone

05.12.2013 Table of contents update Matteo Barone

05.12.2013 Draft version Matteo Barone

06.12.2013 Draft versionBIBA

contribution added

Moritz von

Stietencron

Matteo Barone09.12.2103 Draft version checked Fiorella Colombo

Michele Tibaldi

13.12.2013 Final version document Matteo Barone

19.12.2013 Technical Check Alberto Alberio

Michele Tibaldi

23.12.2013 Final version approved Jacopo Cassina

Author(s)contact information

Name Organisation E-mail Tel

Jacopo Cassina Holonix [email protected] +39 02 0362 1582033

Alberto Alberio Holonix [email protected]

Michele Tibaldi Holonix [email protected]

Fiorella Colombo Holonix [email protected]

Matteo Barone POLIMI [email protected]

Moritz von Stietencron BIBA [email protected] +49 421 218 50117
mailto:[email protected]:[email protected]


3/43

286885 BOMA

3

Table of Contents

1. ABSTRACT .................................................................................................................................................. 7

2. INTRODUCTION.......................................................................................................................................... 8

2.1. OBJECTIVE OF THIS DOCUMENT................................................................................................................... 8

2.2. OVERVIEW............................................................................................................................................ 8

1. SERVER MANUAL ....................................................................................................................................... 9

1.1. PRODUCT MODULE................................................................................................................................101.1.1. Product family...............................................................................................................................101.1.2. Product Type .................................................................................................................................111.1.3. Item Product .................................................................................................................................13

1.2. PRODUCTION MODULE...........................................................................................................................171.2.1. Bill of process Input .......................................................................................................................181.2.2. Bill of process Output ....................................................................................................................191.2.3. Bill of process Resource .................................................................................................................191.2.4. Bill of process Operator .................................................................................................................20

1.3. ANALYSIS MODULE................................................................................................................................221.4. MAINTENANCE MODULE.........................................................................................................................231.5. ATTACHMENTS MODULE.........................................................................................................................271.6. ACCOUNT MANAGEMENT MODULE............................................................................................................28

1.6.1. Roles Management .......................................................................................................................281.6.2. Users Management .......................................................................................................................291.6.3. Change Password ..........................................................................................................................31

2. PDA MANUAL ...........................................................................................................................................32

2.1. CHANGE TYPE.......................................................................................................................................342.2. ASSEMBLY............................................................................................................................................342.3. ACTION...............................................................................................................................................36

2.4. REPORT

PERSONNEL

...............................................................................................................................372.5. PRODUCT IDENTIFICATION........................................................................................................................382.6. NEW PRODUCT.....................................................................................................................................38

3. UMG MANUAL ..........................................................................................................................................40

3.1. SERVICE INTERFACE................................................................................................................................413.2. UMGCONFIGURATION...........................................................................................................................41

3.2.1. General UMG Configuration ..........................................................................................................413.2.2. UMG Sensor Configuration ............................................................................................................423.2.3. NMEA 2000 Configuration .............................................................................................................423.2.4. Administrative Tools......................................................................................................................43


4/43

286885 BOMA

4

Figures

Figure 1 Log In page ............................................................................................................................... 9

Figure 2 BOMA Platform Home Page ..................................................................................................... 9

Figure 3 Product Family Management ..................................................................................................10

Figure 4 Create/Modify family and custom attributes ...........................................................................10

Figure 5 Product family - Attachments ..................................................................................................11

Figure 6 Product Type List .....................................................................................................................11

Figure 7 Create/Modify Product Type - Custom Attribute .....................................................................12

Figure 8 Product Type Attachments ......................................................................................................12

Figure 9 Product Item List .....................................................................................................................13

Figure 10 Create/Modify a Physical Product..........................................................................................13

Figure 11 Bill of Material.......................................................................................................................14

Figure 12 Processes ..............................................................................................................................14

Figure 13 Activities ...............................................................................................................................14

Figure 14 Logistic Activities ...................................................................................................................15

Figure 15 Shipping List ..........................................................................................................................15

Figure 16 Tag ........................................................................................................................................15Figure 17 Custom Attributes .................................................................................................................15

Figure 18 Attachments .........................................................................................................................16

Figure 19 Production Module ...............................................................................................................17

Figure 20 Production Sheet Detail.........................................................................................................17

Figure 21 Bill of Process Input - Production Sheet .................................................................................18

Figure 22 Bill of Process Output - Production Sheet ..............................................................................19

Figure 23 Bill of Process Resources - Production Sheet..........................................................................20

Figure 24 Bill of Process Operator - Production Sheet ...........................................................................21

Figure 25 List of Products and UMG ......................................................................................................22

Figure 26 Analysis of the data gathered through the UMG ....................................................................22

Figure 27 Activity List ............................................................................................................................23Figure 28 Add/Modify activity...............................................................................................................23

Figure 29 Activity Execution ..................................................................................................................24

Figure 30 ActivityResource Used .......................................................................................................24

Figure 31 ActivityProduct Used .........................................................................................................24

Figure 32 ActivityObject Product .......................................................................................................25

Figure 33 Activity Logistic ...................................................................................................................25

Figure 34 Activity Custom Attributes ..................................................................................................25

Figure 35 Activity Attachments ..........................................................................................................26

Figure 36 Trashed Attachments ............................................................................................................27

Figure 37 Roles Management ...............................................................................................................28

Figure 38 Add new role .........................................................................................................................28Figure 39 Role Details ...........................................................................................................................29

Figure 40 User Management ................................................................................................................29

Figure 41 User Details ...........................................................................................................................30

Figure 42 Change Password and Log Out ..............................................................................................31

Figure 43 Log In PDA Interface ..............................................................................................................32

Figure 44 PDA Main Menu ....................................................................................................................32

Figure 45 Production PDA Interface ......................................................................................................32

Figure 46 Production Sheet...................................................................................................................32

Figure 47 Processes list of the selected production sheet .....................................................................33

Figure 48 Change Type Main Menu.......................................................................................................34

Figure 49 Change Type Execution .........................................................................................................34Figure 50 Assembly Main Menu ............................................................................................................35

Figure 51 AssemblyMaster Selection .................................................................................................35


5/43

286885 BOMA

5

Figure 52 AssemblyBill of the Process ...............................................................................................35

Figure 53 AssemblyAdd Item .............................................................................................................36

Figure 54 List of the items already assembled .......................................................................................36

Figure 55 ActionProduction Sheet .....................................................................................................37

Figure 56 Task example in the Action List ..........................................................................................37

Figure 57 Completed Production Sheet Interface ..................................................................................37Figure 58 Report Personnel Interface....................................................................................................38

Figura 59 PDA Main Menu ....................................................................................................................38

Figure 60 Item Identification .................................................................................................................38

Figure 61 Production PDA Interface ......................................................................................................39

Figure 62 Add New Product ..................................................................................................................39

Figure 63 UMG Connection ...................................................................................................................40

Figure 64 DC Jack - positive polarity ......................................................................................................40

Figure 65 UMG Configurator ScreenshotGeneral Configurations .......................................................41

Figure 66 UMG Configurator ScreenshotWi-Fi Configuration .............................................................42

Figure 67 UMG Configurator ScreenshotUMG Sensor Configuration .................................................42

Figure 68 UMG Configurator ScreenshotNMEA2000 Configuration ...................................................43Figure 69 UMG Configurator ScreenshotAdministrative Tools ...........................................................43


6/43

286885 BOMA

6

Abbreviations and Acronyms:

BoM Bill of Material

BoP Bill of Process

PDA Personal Digital Assistant

ERP Enterprise Resource PlanningSME Small-Medium Enterprise

UMG Universal Marine Gateway


7/43

286885 BOMA

7

1. AbstractThe content of this deliverable may be divide into two different sections:

- the description of all the features of the BOMA system which consist of:o BOMA i-LiKe Platformit comprises six modules that allow to manage product, processes

and users (product, production, analysis, maintenance, attachments, users managementmodule)

o PDA portable device which is going to be used to track data and information from theproduction processes and upload them into the BOMA i-LiKe Platform

o Universal Marine Gateway (UMG) a smart device which has been already installed onseveral boat of the industrial partners (e.g. Hydrolift, Fiart Mare), used for gathering

sensors data from the boat and send them to the avatar of the boat in the BOMA i-LiKe

Platform.

- the procedures to configure and use properly the different systems and device of the BOMAsolution

This deliverable aims at providing the training material to the BOMA industrial partners to train their

personnel in the usage of the BOMA solution within and after the project since they will have a running

implementation of the BOMA solution specified for their own needs. Moreover, the same material can be

used for supporting dissemination and exploitation activities.


8/43

286885 BOMA

8

2. IntroductionThis chapter introduces the objectives and an overview on the reaming chapters.

2.1. Objective of this documentThe ultimate objective of this deliverable is to describe the functionalities and the interaction modes

useful for the users of the BOMA System. The responsible of the operations will interact directly with:

- the BOMA i-LiKe Platform (server side)- the PDAs

the Universal Marine Gateway

The deliverable illustrates how to interact correctly with them. The information provided with this

deliverable represent all the information required to properly configure and put in use the BOMA system.

2.2. OverviewThis deliverable has three main chapters. The description of all the features of the BOMA i-Like is

addressed in the first chapter.

The description of how to use the PDA into production and how the PDA web-based application

interacts with the BOMA i-LiKe Platform are described into details in the third chapter.

The last chapter deals with the description and the configuration of the Universal Marine Gateway.


9/43

286885 BOMA

9

1. Server ManualThe BOMA i-Like Platform is accessible via browser at the following link:

http://ServerName:8080/holonixThe ServerNameis the IP of the server that has been communicated to the BOMA industrial partner in

order to access to the BOMA i-Like Platform. Each SME has its own IP Server address.

The link reported above allows to access to the Log In page (Figure 1).

Figure 1 Log In page

In order to access all the features of the BOMA Platform, users have to type their own Usern Nameand

Password(see Section 1.6).

Once selected the language and done the log in, according to the settings of every profile, the

personalized main page appears.

Figure 2 BOMA Platform Home Page

Seven areas compose the main menu:

- Product- Production- Analysis- Activities- Attachments- Account Management- Configuration- Translations

Each of the above mentioned areas are going to be explained into details in the following sections.
http://192.168.7.2/http://192.168.7.2/


10/43

286885 BOMA

10

1.1. Product ModuleWithin the Product menu it is possible to create and manage products. Three sub-menus appear:

- Product family- Product Type- Item-Product

1.1.1. Product familyClicking on Product family the following page appears, with the list of all the families that have been

created. It is possible to search families and filter them depending on the nature (raw material) or the

status (active/non active).

Figure 3 Product Family Management

Within the menu it is possible to create (Green Plus) or modify (Detail Green Arrow) a family. The same

page appears:

Figure 4 Create/Modify family and custom attributes


11/43

286885 BOMA

11

The information that must be inserted in order to create a family is:

- Code- Name- Start date- End Date-

Selection if it is a raw material or not- Active flag- Description: a description can be edited- Upload avatar: an image can be uploaded referred to the family

There are two other tabs that appear:

- Custom attributes: where it is possible to add an attribute to the family- Attachments: when modifying a family, it is allowed to upload file and links (Figure 5)

Figure 5 Product family - Attachments

1.1.2. Product TypeClicking on Product Type the following page appears, with the list of all the types of product that have

been created. It is possible to search types and filter them.

Figure 6 Product Type List

Within the menu it is possible to create (Green Plus) or modify (Detail Green Arrow) a type. The same

page appears:


12/43

286885 BOMA

12

Figure 7 Create/Modify Product Type - Custom Attribute

The information that must be inserted in order to create a family is:

- Name- Code- Family- Package- Default Quantity- Duration (days)- Active flag- Standard flag- Description: a description can be edited- Upload avatar: an image can be uploaded referred to the type

There are two other tabs that appear:- Custom attributes: where it is possible to add an attribute to the type- Attachments: when modifying a type, it is allowed to upload file and links (Figure 8)

Figure 8 Product Type Attachments


13/43

286885 BOMA

13

1.1.3. Item ProductClicking on Item Product the following page appears, with the list of all the items that have been

created. The items are the unique products within the company. It is possible to search an item and filter by

creation and delete date.

Figure 9 Product Item List

Within the menu it is possible to create (Green Plus) or modify (Detail Green Arrow) an item. The same

page appears:

Figure 10 Create/Modify a Physical Product

Information must be inserted in order to create a type:

- Name- Uniqueness- Selection of the product type- Initial quantity- Effective Quantity- Number of items- Creation date- Disposal date- Expiry date- Creation causal- Disposal causal- Load unit- Load unit size- Active flag

There are other tabs that appear:

- BoM: Bill of Material (Figure 11)- Processes: relation to the production sheet and tracking of the main operations (Figure12)- Activities: list of the activities connected to that specific item (Figure 13)- Logistic activities: list of the logistic activities related to the item (Figure 14)


14/43

286885 BOMA

14

- Shippinglist: tracking of the information related to the shipment of the product (Figure 15)- Tag: information regarding the unique code of the item, to be used when connected to a UMG

(Figure 16)

- Customattributes: possibility to add an attribute to the type (Figure 17)- Attachments: possibility to upload file and links (Figure 18)

Figure 11 Bill of Material

Figure 12 Processes

Figure 13 Activities


15/43

286885 BOMA

15

Figure 14 Logistic Activities

Figure 15 Shipping List

Figure 16 Tag

Figure 17 Custom Attributes


16/43

286885 BOMA

16

Figure 18 Attachments


17/43

286885 BOMA

17

1.2. Production ModuleThe Production module (Figure 19) collects all the production sheets imported form the ERP system

used by each partner.

Figure 19 Production Module

Clicking on Detail the following page appears (Figure 20). Here several general information are

reported:

- CodeID number of the production sheet- Start date- Activea check box that shows the status of the production sheet- Product Family of the output- Quantity- Export / Exported check boxes that indicates that the production sheet is ready to be

exported or has been already exported

- List of the processes

Figure 20 Production Sheet Detail

For each process listed the following information are visualized:

- Process name (as reported in the ERP system)- Process type- Process category type- Start/End date of the process

By selecting one process in the list, several tabs appear as shown in the figure below (Figure 21). They

are:- Bill of process Input


18/43

286885 BOMA

18

- Bill of process Output- Bill of process Resource- Bill of process Operator

1.2.1.

Bill of process InputClinking on the tab Bill of Process Input the bill of material of the process appears below (Figure 21).

Two different sections can be distinguished:

- The planned BoM which includes the set of items that should be used during the selectedprocess

- The effective BoM which is the list of the item effectively used during the selected processEach item in the list is characterized with the following information:

- Product family code- Product type code- Physical product code- WIPit identifies an input that is working in process (it can be only the hull)- From BoP output it indicates the name of the process whose output is exactly the item in

input to the selected process

- Quantityif the item is managed by quantity, otherwise the field is empty- Itemsif the item is managed by number, otherwise the field is empty

Figure 21 Bill of Process Input - Production Sheet

If a gap between planned and effective BoM happens, it is always indicated through a green (the

quantity/number of item planned is bigger than the quantity/number of item used) or red (the

quantity/number of item planned is lower than the quantity/number of item used) arrow in last raw of the

table on the right side (Effective section)


19/43

286885 BOMA

19

1.2.2. Bill of process OutputClinking on the tab Bill of Process Output the list of the output of the process appears below (Figure

22). Two different sections can be distinguished:

- The planned output which includes the set of items that should be the output of the selectedprocess

- The effective output which is the real output of the selected processEach item in the list is characterized with the following information:

- Product family code- Product type code- Physical product code- WIPit identifies an output that is still working in process (it can be only the hull)- From BoP inputit indicates the name of the process whose input is exactly the item in output

to the selected process (it characterizes only in the assembly process)

- Quantityif the item is managed by quantity, otherwise the field is empty- Itemsif the item is managed by number, otherwise the field is empty

If a gap between planned and effective output happens, it is always indicated through a green (the

quantity/number of item planned is bigger than the quantity/number of item required) or red (the

quantity/number of item planned is lower than the quantity/number of item required) arrow in last raw of

the table on the right side (Effective section)

Figure 22 Bill of Process Output - Production Sheet

1.2.3. Bill of process ResourceClinking on the tab Bill of Process Resource the list of the resources used within the process appears

below (Figure 23). Two different sections can be distinguished:

- The planned resources which are the resources that should be involved in the selected process- The effective resources which are the real resources used within the selected process

Each r5esource in the list is characterized with the following information:

- Resourcename of the resource- Dateperiod of time during which the resource is used for the selected process- Hoursnumber of usage hours for each resource of the selected process


20/43

286885 BOMA

20

If a gap between planned and effective resource happens, it is always indicated through a green (the

number of hours planned is bigger than the number of hours required) or red (the number of hours

planned is lower than the number of hours required) arrow in last raw of the table on the right side

(Effective section).

Figure 23 Bill of Process Resources - Production Sheet

1.2.4. Bill of process OperatorClinking on the tab Bill of Process Operator the list of the operators involved in the process appears

below (Figure 24). Two different sections can be distinguished:

- The planned operators which are the operators that should be involved in the selected process- The effective operator that are the operators who effectively performed the selected process

Each operator in the list is characterized with the following information:

- Typeit indicates the role of the operator- Operator name of the operator- Masterit indicates that the operator is the crew chief- Dateperiod of time during which the operator works at the selected process- Hoursnumber of hours spent by each operator for the selected process

If a gap between planned and effective working hours happens, it is always indicated through a green

(the number of hours planned is bigger than the number of hours required) or red (the number of hours

planned is lower than the number of hours required) arrow in last raw of the table on the right side

(Effective section).


21/43

286885 BOMA

21

Figure 24 Bill of Process Operator - Production Sheet

The workers, when executing the processes, record through the use of the PDA, the effective input and

output, the resources used and the number of hours spent (see section 3 PDA MANUAL).


22/43

286885 BOMA

22

1.3. Analysis ModuleThe Analysis menu is useful to analyze data that are gathered by the Universal Marine Gateway. For

example data related to atmospheric pressure, external temperature, air humidity and rounds per minute

can be collected. Then this data can be analyzed setting the thresholds and the period of analysis, through

graphics, and CSV files.

When a Universal Marine Gateway is attached to a product, it is possible to see it in the Analysis Menu.Once a product is selected, the list of UMGs attached to it appears. See the example below.

Figure 25 List of Products and UMG

It is possible to select a UMG and when clicking on the calculator the window below appears:

Figure 26 Analysis of the data gathered through the UMG

All the sensors attached to the UMG are listed in the view. Once selected a sensor, it is allowed to

choose minimum threshold and maximum threshold, the period of analysis and when clicking on Process

the second part of the window appear.

Under the column Actions it is possible to:

- Extract a graphic with the selected data and highlighted the min and max chosen- Download a CSV file with all the data gathered for further analysis- Download a CSV file with all the data gathered that are over the thresholds- Order the results- Cancel the results


23/43

286885 BOMA

23

1.4. Maintenance ModuleWithin the Activities Menu is possible to create/search/modify an activity performed on a product.

In the home page of the menu, the list of all the activities inserted is shown (Figure 27). It is possible to

search for an activity also by category. The main information stored are:

- Type, name, activity type- Status- Planned start and deadline- Start and end execution date- Operator- Description- Details (to modify an activity)

Figure 27 Activity List

From the page above it is possible to add/modify an activity. The page below appears:

Figure 28 Add/Modify activity

The following information must be inserted in order to create an activity:

- Name, activity category, activity type, status, operator and flag on planned if it is possible toplan it;

Other specific tabs appear, all the windows are reported below the description:

- Planning: possibility to plan the activity and insert a description;- Execution: possibility to insert the execution date, with the description of all the actions (Figure

29);

-

Resource Used: list of the resources used in the activity (Figure 30);- Product Used: it is possible to add a product that has been used (if stored in the database)(Figure 31);


24/43

286885 BOMA

24

- Object product: selection of the product which is object of the activity (Figure 32);- Logistic: related logistic activities (Figure 33);- Custom attributes: possibility to add an attribute to the activity (Figure 34);- Attachments: possibility to upload file and links (Figure 35).

Figure 29 Activity Execution

Figure 30 ActivityResource Used

Figure 31 ActivityProduct Used


25/43

286885 BOMA

25

Figure 32 ActivityObject Product

Figure 33 ActivityLogistic

Figure 34 ActivityCustom Attributes


26/43

286885 BOMA

26

Figure 35 ActivityAttachments


27/43

286885 BOMA

27

1.5. Attachments ModuleWithin this menu is possible to search and visualize the trashed attachments. It is also allowed to

restore them.

Figure 36 Trashed Attachments


28/43

286885 BOMA

28

1.6. Account Management ModuleIn the Account Management the system allows the management of users and roles, selecting the

permissions for each of them.

1.6.1. Roles ManagementBy clicking on Roles inside the menu, the Roles management screen reported below appears(Figure

37). Within this menu it is possible to modify and add permissions for each role.

Figure 37 Roles Management

By clicking on the plusbutton on the top side of the page, it is possible to add a new role.

Figure 38 Add new role

In order to define a new role, the following fields have to be filled in:

- Name: new role- Parental role: it is possible to associate a role already existent as parental- Active: Yes - active role; No - deactivated role

It is possible to modify and deactivate the roles permissionsusing the Editbutton (Figure 39).

It is possible to assign permissions to each role (PDA and web application, in this case only web

application is usable).

It is needed to assign a name to the role, a parent role and select the active button.

- Web Application: it brings back all the functionalities of the web application. By selecting ordeselecting the functionalities, the related voice in the menu will be activated or deactivated (it

will still be visible but not usable).

- Active: Yes - active role, No - deactivated role.


29/43

286885 BOMA

29

Figure 39 Role Details

1.6.2. Users ManagementBy clicking on User inside the menu, the Users management screen reported below appears (Figure

40). Within the window it is possible to create, modify and deactivate users.

All the users, both active and non-active are listed.

Figure 40 User Management

It is possible to create and modify the users details using the Edit arrow or the green plus Add

button.


30/43

286885 BOMA

30

Figure 41 User Details

The fields that have to be filled are the following:

- Username: fill in the username that will be used for server log in- Password: fill in or modify the users password. It is not allowed to create or modify the

password for the users that have same or superior role

- Name: compile the name of the person- Surname: compile the surname of the person- Active: Yes - active user, No not active user- Code: necessary field, fill in a unique code for each user- Phone: optional field- e-mail: optional field- Roles: select a role for the user. It is possible to assign more than one role for each user.

Important: Every user, depending on the role assigned, is able to create, modify, deactivate users that

have son. It is not allowed to create, modify or deactivate users that have same or superior role.


31/43

286885 BOMA

31

1.6.3. Change PasswordBy clicking on the Holonix logo with the right mouse button in the main page, it is possible to log out

and change the password filling the old one and two times the new one.

Figure 42 Change Password and Log Out


32/43

286885 BOMA

32

2. PDA ManualThe PDA supports the execution of the processes and allows to report the effective input and output of

each process, the resources used and the personnel involved.

The first step consists in the identification of the worker that uses the PDA (Figure 43). The user must

be previously registered in the account management module of the platform. The information required for

the login are username and password. After selecting the language and clicking on the button Access, the

main menu appears on the screen (Figure 44). Different actions can be done:

- Production- Internal logistic (not available)- Logistic in/out (not available)- Product identification

Figure 43 Log In PDA Interface Figure 44 PDA Main Menu

Clicking on the button Production, the production main menu appears on the screen (Figure 45). The

worker can now select between two possible options:

- Production Sheet- New Product

After clicking on the Production Sheet button, the worker needs to type in the field named code

the ID number of the required production sheet (Figure 46). If the ID is correct, clicking on the button

Open, the production sheet will be visualized on the screen (Figure 47).

Figure 45 Production PDA Interface Figure 46 Production Sheet

In the Production sheet page the worker visualizes the following information:


33/43

286885 BOMA

33

- ID code of the production sheet- List of the processes

o Name of the processo Type of the process that can be:

Merging: it identifies a process that has many inputs (which can be uniquelyidentified) and only one output (which can be uniquely identified) ex.Moulding

Assembly: this process has in input a master uniquely identified and manyother parts and components, which will be assembled on the master. The parts

and components are not tracked anymore at the end of the process

Action: this process comprises a set of simple activities that may require ameasurement and must be flagged as done or not done ex. Test before the

launch

Change type: it is the process that allows to change the code to parts andcomponents

Figure 47 Processes list of the selected production sheet

The color of each line of the list of processes in the production sheet has a specific meaning, related to

the status of the process (Figure 47):

- White: it identifies the activity that may be executed, those that are already executed or stillon-going (started but not ended)

- Grey: activity that cannot be executed since it requires mandatorily the execution of otheractivities before

Clicking on a white colored activity, several actions are possible (Figure 48):

- Execute: it allows the execution of the process.- Complete: when the execution of the process is completed, the process can be ended- Report Resources: it allows the selection of the resources used in the process and the

recording of the number of usage hours (this feature is still not available)

- Report Personnel: it allows the selection of the workers involved in the process and therecording of the working hours


34/43

286885 BOMA

34

2.1. Change TypeIt is the first process to be done. Once the worker clicks on the related line of the list of the production

sheet page (Figure 47), the page reported below appears on the screen (Figure 48). In the top side of the

page the following information are reported:

- Name of the process- Type of the process

The actions allowed are the following:

- Execute- Report personnel- Report resources (not available)- Complete (only after execution)

By clicking Execute, the worker will see the interface reported in Figure 49 and he will be able to tag

uniquely the hull that will be used in the following processes. At the top of the page the hull code is

reported. Then the worker, in order to complete correctly the process, should proceed as follow:

- Identify the hull. Three possible options are available1. Type the hull ID or the Batch ID or both in the field Product (Batch for the batch ID)2. Read the barcode attached on the hull (if available) using the barcode reader of the

PDA

3. Read the tag attached on the hull (if available) clicking on the button RFID- Click on the button Check Product- Click on the button RFIDin order to read the tag that is going to be assigned to the hull- Click on the button Confirm in order to finalize the association

Figure 48 Change Type Main Menu Figure 49 Change Type Execution

2.2. AssemblyIf the worker clicks on an assembly process (Figure 47), the page reported below appears on the screen

(Figure 50). In the top side of the page are reported the following information:

- Name of the process- Type of the process

The actions allowed are the following:

- Execute- Report personnel- Report resources (not available)


35/43

286885 BOMA

35

- Complete (only after execution)By clicking Execute, the page reported in Figure 51 appears on the screen. It allows the worker to

select and define the master. It is the item on which will be assembled all the other items, parts and

components. In order to correctly define it, the worker must follow the procedure described below:

-

Identify the master. Three possible options are available:1. Type the muster item ID or the Batch ID or both in the field Product (Batch for the

batch ID)

2. Read the barcode attached on the master item (if available) using the barcode readerof the PDA

3. Read the tag attached on the master item (if available) clicking on the button RFID- Click the button Confirm in order to define the selected item as muster

Figure 50 Assembly Main Menu Figure 51 AssemblyMaster Selection Figure 52 AssemblyBill of the Process

Than the page reported in Figure 50 appears on the screen. At the top of the page the code of the

master just defined is reported. Below it, two buttons can be clicked:

- Show BoM(Figure 50)this table comprises all the item of the bill of material of the process.For each item the following information are reported:

o CodeID of the itemo Quantity (Qta)amount of the item required for the processo Unit of measurement (UdM)it can be of two different types:

Number of item if the input is managed by number Kilograms if the input if managed by quantity

o Statusit can takes the following values:

Ok if the input has been correctly inserted respecting the planned quantity + If the input inserted exceeds the planned quantity -If the input inserted is lower than the expected quantity

- Show Item(Figure 54)this table comprises all the item of the bill of material of the processalready inserted. For each item the information listed above are reported

The button Add item (Figure 52, 54) allows the worker to add an item. This means that the item

selected will be assemble to the master. In order to do correctly this operation, the worker must do the

following procedure:

- Identify the item to be added. The field Product or the field Batch or both must be filledout. Three possible options are available:

1. Type the item ID or the Batch ID or both in the field Product (Batch for the batchID)2. Read the barcode attached on the item (if available) using the barcode reader of thePDA


36/43

286885 BOMA

36

3. Read the tag attached on the item (if available) clicking on the button RFID- Click on Check product- Type the amount of the item in the field Quantity (Figure 53)- Click the button Confirm in order to end the addition of the item

Figure 53 AssemblyAdd Item Figure 54 List of the items already assembled

Once all the items of the bill of material of the process are added, by click the button ok (Figure 52,

54) the assembly process will be completed.

2.3. ActionIf the worker clicks on an Action process (Figure 55), the page reported below appears on the screen

(Figure 56). In the page are reported the following information:

- Code of the product- Code of the product required- Code of the product inserted

In order to do correctly this operation, the worker must do the following procedure:

- Identify the item to be checked. The field Product or the field Batch or both must be filledout. Three possible options are available:

1. Type the item ID or the Batch ID or both in the field Product (Batch for the batchID)

2. Read the barcode attached on the item (if available) using the barcode reader of thePDA

3. Read the tag attached on the item (if available) clicking on the button RFID- Click on Check product- Verify that the Code required is the same of the code inserted- Click of the button Confirm tocomplete the process Action


37/43

286885 BOMA

37

Figure 55 ActionProduction Sheet Figure 56 Task example in the Action List

When all the processes of the production sheet are performed (Figure 57), the production sheet is

completed and closed.

Figure 57 Completed Production Sheet Interface

2.4. Report PersonnelClicking on the button Report Personnel that is visualized in the main menu of each process (Change

type, Assembly, Action) the page reported below appears on the screen (Figure 58). The first line of the

page reports how many hours the process is expected to require in order to be completed. The procedure

for recording the number of hours worked by each worker is the following:- Select the type of the operator- Select the operator- Insert the number of hours worked- Tick the box responsible is the worker is the crew chief- Click the button confirm to record the information inserted

If the procedure is done successfully than the information inserted will appear in the table at the

bottom of the page, otherwise the procedure must be repeated.

If the process involves only one worker that the procedure reported below must be done only one

time. Otherwise the process must be repeated for each worker who takes part into the process


38/43

286885 BOMA

38

Figure 58 Report Personnel Interface

2.5. Product IdentificationIt allows to retrieve all the information related to an item. After clicking on the button Product

Identification (Figure 59), the page reported below (Figure 60) appears on the screen. By typing the

product ID in the field Item Code or reading the barcode through the PDA, the following information will

appear on the screen:

- Family of the product- Package number- Batch number- Date of the creation- Data of expiration- Quantity- Last position in the warehouse (if available)- Status

Figura 59 PDA Main Menu Figure 60 Item Identification

2.6. New ProductClicking on the button Production (Figure 44), the production main menu appears on the screen

(Figure 61). The worker can now select between two possible options:- Production Sheet- New Product


39/43

286885 BOMA

39

Clicking on the button New Product (Figure 61), the page reported below (Figure 62) appears on the

screen. This feature allows to create a new product item uniquely identified in the BOM platform when it is

not manufactured. The procedure for creating a new product item is the following:

- Identify the product. Two possible options are available:o Type the item ID or the Batch ID or both in the field Product (Batch for the batch

ID)o Read the barcode attached on the item (if available) using the barcode reader of the

PDA

- Select the reason among the possible choices- Assign a new tag to the selected product. Two possible option are available:

o Type the ID of the tag in the field below the table named Tag (Figure 62)o Read the tag (if available) clicking on the button RFID

- Click on the button cancel (Canc) to stop the addition- Type the amount of the product in the field:

o Number of item if the item is managed by numberor in the field

oQuantity if the item is managed by quantity- Click the button Confirm in order to end the addition of the product

Figure 61 Production PDA Interface Figure 62 Add New Product


40/43

286885 BOMA

40

3. UMG ManualFigure 63 gives an overview of the UMG hardware.

Figure 63 UMG Connection

The NMEA2000 Gateway Connector (left USB port) is used to connect the Actisense NGT-1-USB

gateway, which is supplied with the UMG. The SERVICE Connector (right USB port) is used to connect the

UMG to a service computer for setup and maintenance.

The 12V Power Connector is used to connect to the power source, which is used to power the UMG. It

must receive 12V DC. Use only the connector cable supplied with the UMG. With other plugs water

tightness can be compromised. The connector must be wired according to positive polarity as depicted in

Figure 64.

Figure 64 DC Jack - positive polarity

The Power Button can be used to reset/restart the UMG without disconnecting the power supply.

Pressing it once shortly will cause the UMG to end processes but wont shut it down. To shut down the

UMG press and hold the power button for at least 8 seconds, until the status LEDs turn off. If you keep

holding the power button for two more seconds after the LEDs turned off, the UMG will restart (The LEDs

will take a couple more seconds to switch on).

Once power is supplied to the UMG it starts up and after a few seconds the Power Status LED will be on

continuously.

The Sensor and i-Like Uplink Status LEDs will flash continuously once the respective programs havestarted on the UMG.


41/43

286885 BOMA

41

3.1. Service InterfaceBesides the wireless network the UMG has a service interface for maintenance as indicated in section 3.

The service USB port can be connected directly to a computer using the cable supplied with the UMG. On

the first connection of a computer with the UMG the necessary drivers will be automatically installed.

3.2. UMG ConfigurationThe UMG has a web-based configuration tool, the UMG Configurator. It can be reached from

computers or mobile devices connected to the same network as the UMG. The recommended way is to use

the local service network (see section 3.1). Using this network connection, the UMG Configurator can be

accessed at the following address:

http://192.168.7.2/Besides the local service network it can also be reached on wireless or wired networks using the IP

address of the UMG. The UMG Configurator is always on port :80.

The UMG Configurator is a single web page with multiple sections, which are described in the following

subsections.

3.2.1. General UMG ConfigurationIn the first section (see Figure 65) the general settings can be made. These settings, especially the ones

regarding the identification, must be identical to those made in the i-LiKe Platform.

The Boat Tag uniquely identifies the boat, while the UMG Code uniquely identifies the UMG, which

(in i-LiKe Platform) is registered to the Boat Tag. The UMG Description can further describe the UMG.

The iLike URI is the address of the i-LiKe Platform installation including the path on the server. It must

always end with a /. The iLike Username and iLike Password are the credentials used to log onto the

BOMA Platform installation. This user must have access to the API.

As last point in this area, the data transmission interval can be set. This determines how often the UMGwill begin transmitting new data sets to i-LiKe.

Figure 65 UMG Configurator ScreenshotGeneral Configurations
http://192.168.7.2/http://192.168.7.2/


42/43

286885 BOMA

42

In the section WiFI Accesspoint the settings for the local Wi-Fi network can be made. The WiFi SSID

is the name of the network.

Figure 66 UMG Configurator ScreenshotWi-Fi Configuration

3.2.2. UMG Sensor ConfigurationIn this section the details for all the sensors, which are attached directly to the UMG or built in can be

set.

Figure 67 UMG Configurator ScreenshotUMG Sensor Configuration

The UMG comes with these sensors preconfigured, so only few changes should be necessary. The

different possible settings are the Description, Measurand, Unit of Measure (UoM) and the Log

interval of the sensor. All but the log interval are solely for identification and description purposes in iLike.

The Log interval determines how often (measured in seconds) the UMG will store data from t he

respective sensor into the database.

3.2.3. NMEA 2000 ConfigurationThis section has the same possible settings as the one for the built-in sensors for the data sources

attached to the UMG via the NMEA2000 Gateway. For further info see section 3.2.1.


43/43

286885 BOMA

Figure 68 UMG Configurator ScreenshotNMEA2000 Configuration

The Actisense NGT-1-USB Gateway does not need to be configured separately for the use with the

UMG.

3.2.4. Administrative ToolsAs Figure 69 shows the last section offers some administrative tools. Register UMG will send a

request to i-LiKe to register this UMG with the details specified above (see section 3.2. 1). Register Sensor

will ask for a sensor id and the send a request to i-LiKe to register this sensor to this UMG. Register ALL

Sensors will perform Register Sensors for all sensors, which have been configured.

Shutdown UMG will stop all processes and shut down the UMG hardware. Restart UMG Hardwarewill do the same as Shutdown UMG but the reboot the UMG, while Restart UMG Server and Scripts will

only restart the software and not the hardware.

D3.8 - Training Material

Documents

Transcript of D3.8 - Training Material