Crushing Plants, Crushers and Crushing Technologies

7/28/2019 Crushing Plants, Crushers and Crushing Technologies

1/27

Serial No.:CSMO2013.1.1

Crushing Plants, Crushers and Crushing Technologies

I N D U S T R I A L C H A N N E L

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CONTENTS

1 MC Series Mobile Crushing&Screening Plant

2 Crushers

3 Crushing Technologies

1.1Primary Crushing Series Mobile Crushing & Screening Plant

1

11

1

3

6

7

11

12

13

14

14

1617

19

2021

23

23

24

25

1.2 Mobile Secondary Crushing & Screening Plant

1.3Combination Flow Chart

1.4 Crawler Type Mobile Crushing & Screening Plant

2.1. European Type JAW Crusher

2.2. JAW Crusher

2.3. European Type Impact Crusher

2.4. Impact Crusher

2.5. CS High- Efficiency Spring Cone Crusher

2.6. HP Series High Efficiency Hydraulic Cone Crusher2.7. HCS Series Single Cylinder Hydraulic Cone Crusher

2.8. Spring Cone Crusher

2.9. VSI5X Effeicent Centrifugal Impact Crusher2.10. VSI Vertical Shaft Impact Crusher

3.1Technology of Artificial Sand Making From Mine Tailings

3.2 Construction Waste Crushing Plant

3.3 Basalt Crushing Plant For Highway Construction


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W http//www.FavorSea.com | E [email protected] 1

1.MC Series Mobile Crushing&Screening Plant

1.1Primary Crushing Series Mobile Crushing & Screening Plant

Advantages Statement:

Equipments Integration

Complete set of equipment, rational and compact combination, maximally saving the working area.

High maneuverability

Small turning radius makes it convenient for driving on the ordinary road, and also easily for moving in and out of the miningarea. Besides, it can be transferred to another working area anytime as needed, thus, eliminating the drawbacks compared with

fixed crushing plant on dismounting, transporting and installation.

Saving Transportation Cost of Raw Material

The mobile crushing plant can enter the mining area to work directly so that save the cost of the raw material being transported

away from the mining area

Flexible Configuration

According to different requirements of customers, we are providing a targeted mobile crushing plant configuration. It can

operate with one single crushing station, and also can work with multiply crushing plants. That is can either crushing with one

single plant and also can compose multiply-stage crushing, screening and other plants work jointly.

Independent Power Generation System

The mobile crushing plant can equip a generator accordingly so that can work normally in the non-power supply's remote border

district

Reliable Quality and Stable Performance

With more than 20 years' crushing equipments manufacture experience, facile, nimble, reasonable mobile frame, strict

debugging before leaving the factory, ensuring every mobile crushing plant operate stably with reliable performance,

1. It adopts ship form steel structure and low vehicle chassis with light weight. The volume is controlled reasonably. Hidden style

traction frame is easy to be packed up and put up. The transportation turning radius is very small.

2. Feeding guard is lifted by hydraulic pressure, easy to be loaded and unloaded, conveniently and reliably to be fixed

.

3. Feeding guard adopts hierarchical type with two layers structure which provides prerequisites for widening.

4. The vehicle control cabinet is equipped with high-tech LCD touch screen and PLC control system. LCD touch screen with

man-machine dialogue function makes it possess the functions of key start, misuse tips and protection, electrical control

operations, fault and safe tips. It is convenient, efficient and secure.

5. Grizzly bars of the feeder are capable to separate out the small-sized material as the wastes. By adopting the automatic

separatory hatch door, materials in the wastes hopper would flow either with the side-opening bell conveyor, or with the main

materials.


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6. Height of belt conveyor is adjustable. It also can be

twisted and folded.

7. Landing legs adopt hydraulic lift mode which is of

convenient operation and reliable performance.

8. With overall streamlined body design and metallic paint

spraying, this plant is the perfect combination of mechanics

and aesthetics.

YG1349EW110YG1349EW86YG1349E912YG1142E710YG938E69

12600 13900 15450 15450 15450

2550 2750 2950 2950 2950

3870 4320 4450 4350 4900

12600 13900 15450 15450 15450

2900 2950 3300 3300 3300

4060 4810 5300 5300 5700

35 47 78 59 86

480 630 750 730 940

200 250 250 320 400

65~160 80~140 100~200 75~225 150~275

90~180 110~320 220~450 150~500 300~650

ModelTechnical Data

Transportation Length(mm)

(without and with d i esel generator)

Transportation Width (mm)

Transportation Height(mm)

Maximum Length, (mm)

Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Jaw Crusher

Dualaxial

PE600X900

GZD960X3800

B800X3.5M

B500X3M

RCYD(C)-8 RCYD(C)-10 RCYD(C)-12 RCYD(C)-12 RCYD(C)-12

B65X4M B650X4.5M B650X4.5M B650X4.5M

B1000X9.5M B1200X10.5M B1200X10.5M B1200X10.5M

GZD1100X4200 GZD1300X4900 GZD1300X4900 GZD1300X4900

PE750X1060 PE900X1200 PEW860 PEW1100

Triaxial Triaxial Triaxial Triaxial

The 'Maximum Feeding size (rmm)

Discharge Opening Size

Capacity(t/h.)

Vibrating Feeder

Main Belt Conveyor

Side-opening Belt Conveyor(Optional)

Genset (opt i onaL) (Kw)

Iran Separator (Optional)

Mobile Jaw Crusher


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YG1349FW1318IIYG1142FW1315IIYG938FW1214II

12600 13900 15450

2550 2750 2950

3870 4180 4300

12600 13900 15450

3250

5200 5200 5200

320 400 500

500 600 700

130~200 180~320 240~400

3250 3250

39 51 60

ModelTechnical Data

Transportation Length(mm) (without and with

d i esel generator)




Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Impact Crusher

Dualaxial

PFW-1214II PFW-1315II PFW-1318II

GZD960X3800

B800X8.5M

B500X3M

RCYD(C)-8 RCYD(C)-10 RCYD(C)-12

B650X4M B650X4.5M

B1000X9.5M B1200X10.5M

GZD1100X4200 GZD1300X4900

Triaxial Triaxial

The 'Maximum Feeding size (rmm)

Capacity(t/h.)

Vibrating Feeder

Main Belt Conveyor

Side-opening Belt Conveyor(Optional)

Genset (opt i onaL) (Kw)

Iran Separator (Optional)

Mobile Impact Crusher

1. The plant is designed with ship-form structure made of steel and low chassis It is light in weight. Owning to the reasonably

designed body, its transportation turning radius is quite small with high maneuverability.

2. The vehicle control cabinet is equipped with high-tech LCD touch screen and PLC control system. LCD touch screen with

human-machine dialogue function makes it process the functions of key start, misuse warning, protection, electrical control

operations, fault and safe tips, which is convenient, high-efficient and secure.

3. The automatic-portable conveyor for return material make the installation of the whole plant is quite easy.

4. Landing legs adopt hydraulic lift mode which is of convenient operation and reliable performance.

5. The mobile crushing & screening plant con be customerized in design. It can be manufactured either crushing first or

conversely.

1.2 Mobile Secondary Crushing & Screening Plant


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Y3S1860

F1214

Y3S2160

F1315

Y3S1860

FW214III

Y3S2160

FW315III

14300 14300 14300 14300

2830 28303190 3190

4380 4380 43804380

15300 15300 1530015300

3900

6400 6400 64006400

B800X8.5M B800X8.5MB1000X8.5M B1000X8.5M

3YZS1860 3YZS2160 3YZS21603YZS1860

3970 3970 3970

40 47 4840

ModelTechnical Data


Transportation Length (mm)



Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Impact CrusherPF-1214 PF-1315 PFW-1315IIIPFW-1214III

TriaxialTriaxial Triaxial Triaxial

Belt Conveyor Under Vbrating Screen

Vibrating Screen

Vibrating Screen+Impact Crusher


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Y3S1860

F1214

Y3S2160

F1315

Y3S1860

FW214III

Y3S2160

FW315III

13050 14300 14300 14300

2830 28302830 3150

4350 4380 43804380

14600 15300 1530015300

3900

6000 6400 64006400

B800X7.5M B800X8.5MB800X8.5M B1000X8.5M

3YZS1848 3YZS1860 3YZS21603YZS1860

3900 3900 3970

38 46 43.542

ModelTechnical Data





Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

cone CrusherCS75 CS160 HP220HP220

TriaxialDualaxial Triaxial Triaxial

Belt Conveyor Under Vbrating Screen

Vibrating Screen

Vibrating Screen+Cone Crusher

Y3S2160Y3S1860Y3S1848

10280 11480 11480

2830 2830 3150

4350 4350 4350

11100 11800 11800

3600

6000 6500 6500

3600 3970

16 18 19

ModelTechnical Data





Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Discharging Belt Conveyor

Vibrating Screen

Dualaxial Dualaxial Dualaxial

B800X7.5M

3YZS1848 3YZS1860 3YZS2160

B800X8.5M B1000X8.5M

Vibrating Screen


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Y3S23G93

E46Y55B

15200 2900 4350 45PE400

X600

PYB

900

GZD960

X3800

3YZS

1237

B650

X6MB500

X14M

B650

X9M

B6500

X4M

Transportation

Lebgth(mm)Model Transportation

Width(mm)

Transportation

Height(mm)

Crusher1 WeightCrusher2 Vibrating

Feeder

Vibrating

Screen

Belt

Conveyor

above

Sreen

Belt

Under

Vibrating

Screen

Main

Belt

Conveyor

Double

side-opening

Belt

Conveyors

Combination

Y3S2160V140Y3S1860V92Y3S1848V81

13500 15600 15600

2830 2830 3100

4350 4350 4480

14650 16300 16300

3900

5980 6400 6550

3900 3900

31 36 49

ModelTechnical Data





Maximum Width (mm)

Maximum Height (mm)

Weight (t)

Tire Configuration

Cone Crusher

Discharging Belt Conveyor

Under Vibrating Screen

Vibrating Screen

Dualaxial Triaxial Triaxial

VSL-8518

B800X2.2M

B800X7M

3YZS1848 3YZS1860 3YZS2160

B800X2.5M

B800X8M

B1000X2.5M

B1000X8M

VSL-9526 VSL-1140

Vibrating Screen + Vertical Shaft Impact Crusher

1.3 Combination Flow Chart

Note: we can design the primary crushing, secondary crushing, tertiary crushing and combine them with each other flexibly

according to customers' requirement. We will try our best to meet our customers' requirement.


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1.4 Crawler Type Mobile Crushing & Screening Plant

Features:

Crawler type mobile crushing and screening plant is researched and designed by our experienced engineers. It is of stable

performance and beautiful structure. It is widely used in road &bridge construction, building, mining and other fields.

1. Excellent performance of power system. It is adopts Cummins diesel engine, low oil consumption, low noise. And we can equip

a low-temperature preheating device sol that the equipment is able to start at -250C low temperature environment.

2. Ship-shaped steel chassis. It is of high intensity, low on ground pressure etc. And it is easy to be transported on different terrains

like mountain and marsh.

3. High-torque moving motor. It is of strong driving force and perfect performance, thus providing reliable power source to therunning system.

4. Servo -system. It is of easy operation and precise control, and can realize Continuously Variable Transmission

5. Efficient and mature crushing and screening equipment. The crushing and screening plant uses our company's advanced

products so that ensure the good quality of complete set of equipment.

6. Both electricity and diesel oil power device with intelligent dual power switch. The machine can be operated by local electric

power. Thus the operating cost will be cut down and the emission of CO2 and nitrogen oxides is highly reduced. When there is

electricity breakdown and under voltage, the diesel oil power device will be started to work to guarantee the continuous operation

of the machine.


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Crawler Type Mobile Jaw Crusher/Impact Crusher

YG935E69L YG935FW1214IIL YG1138E71L YG1138FW1315IIL YG1138EW86L

GZD-960

X3500

PE600X900

B800X10M

3200

B500X3.5M

2800

11800

12100

3100

4100

ModelTechnical Data

Crusher

Main Belt Conveyor

Discharging Height

of Main Belt Conveyor(mm)

Side-openning Belt Converyor(Optional)

Discharging Height of Side- openning Belt

Conveyor (mm)


Transportation Width(mm)

Transportation Height (mm)

Transportation Weight (mm)

Working Length (mm)

Working Width (mm)

Working Height (mm)

Vibrating Feeder

2900

3660

40

GZD-960

X3500

PFW-1214II

B800X10M

3200

B500X3M

2800

11800

12100

3100

4100

2900

3950

43

GZD-1100

X3800

PE750X1060

B1000X10.5M

3500

B650X3.5M

3100

13500

13500

3300

5100

3200

4120

60

GZD-1100

X3800

PFW-1315II

B1000X10.5M

3500

B650X3.5M

3000

13500

13500

3300

4800

3200

4160

60

GZD-1100

X3800

PEW860

B1200X11M

3500

B650X4M

3100

13500

15200

3300

5500

3200

4150

63

Specifications


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Standard Crawler Type Cone Crusher Plant

YCS160L YHP220L

CS160

GLD-12X4.5/15

5

3100

B1000X10M

14800

3100

Model

Volume of Upper Hopper

Height of Final Products Receiving

Model of Main Belt Conveyor

Transportation Length (mm

Transportation Width(mm)

Transportation Weight(mm)


Equipment

Configuration

Crusher

Belt Type Vibrating

Feeder

4000

53

5

3100

B1000X10M

14800

3100

4000

45

HP220

GLD-12X4.5/15

Specifications


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Standard Crawler Type Cone Crusher Plant

Y3S1548AL Y3S1548BLY3S1848AL Y3S1848BLY3S1860AL Y3S1860BL

3YZS1860 3YZS1860

A Type

Dual Power Crawler Type Moble Feeding and

Screening Plant

BType

Dual Power Crawler Type Moble Sorting and

Screening Plant

3YZS1548 3YZS1548

Belt Converyor Feeding Sorting and Feeding

B1200x3.5M B1200x3M B1200x3M B1200x4MB1400x3.5M B1400x4M

B800X5M B1000X8M B1200X8M B1200X8M

B800X4.3M B800X7.9M B1000X7.9M B1000X8MB1000X4.3M B1000X5M

B650X7.9M B650X7.9M

B650X7.9M

B650X7.9M

B650X7.9M

B650X7.9M

B650X7.9M B650X7.9M B650X7.9M B650X7.9M

B650X7.9M B650X7.9M B650X7.9M

B650X7.2M B650X7.2M B650X7.9M

B650X7.9M

B800X7.9M

3280 3280 3280 3000

3700 3700 3980

3000 3000

4000 4000 4000

Classification of Items

Vibrating Feeder

Feeding Hopper

Feeding Belt Conveyor

Main Belt Conveyor

Belt ConveyorUnder

Vibrating Screen

Left Side-openingBelt Convevor

Right Side-opening

Belt Convevor 1

Right Side-opening

Belt Convevor 2

Belt

Conveyor




Transportation Weight (mm)

Model

12600 12600 12600 14200 14200 16500

3YZS1848 3YZS1848

B1000X5M B1000X5M

28 31 33 3330 35


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. Crushers

.1 European Type Jaw Crusher

Features

1. World-level manufacturing technology is adopted, andhighest- level raw material is used.

2. More advanced movable jaw assembly lengthens life of

crusher.

Movable jaw

assembly is made

from cast piece with

high-quality, is

driven by two large

flying wheels which

are made from caststeel. Moreover,

heavy eccentric

shaft is processed

by forged mold. All of

these make the PEW series jaw crusher extremely reliable.

3 Integral cast steel structure is adopted for bearing seat.

Integral cast steel bearing matches well with the crusher

frame, at the same time, radial strength of the bearing seat

is highly strengthened. However, the separate bearing seat

does not have this advantage.

4. Finite element analysis technology is adopted to make the

crusher much stronger.

5. Crusher chamber adopts "V" structure which could make

actual feed width comply with the nominal one.

6. Adjustment of the discharge part is more convenient.

Discharge part of PEW jaw crusher is installed wedge block,

which makes discharge much simpler, safer and faster than

the spacer on old style crusher.

7. Bearing with larger model and higher load are used.

All PEW jaw crushers are equipped with larger bearingcompared with same model of normal jaw crusher. Its higher

load capacity and effective oil seal will lengthen the life of

bearing.

8. A newly designed tooth-shape side plate, makes the

available area of jaw plate longer, and enhances the

capacity.

9. Central lubricating device are installed on the machine, so

the bearing is easy to be lubricated.

10. Pressing bar and support type are used to fix jaw plate.

11. Heavy type protecting plate is installed for bearing seat,

accidental damage of bearing seat is avoided.

12. Supporting bar under jaw plate protects movable jaw

and frame from being worn down.

Model Feeding

Opening

(mm)

Max

Feeding

Size(mm)

Discharge

Setting

(mm)

Eccentric

Shaft Rotation

Speed (rpm)

Capacity

(t/h)Power

(kw)

Rotation

Speed(rpm)

Electric Motor Overall Dimension

(mm) (L*W*H)

Weight

(t)

EW200

1300

200x1300 10-30 320 12-35 30 1320X2150X1175

1400X1850X1310

1450X2150X1175

1920X1460X1840

3300X2320X3120

980

980 6

6.5

6.5

32

6980

980

985

30

37

37

132

15-50

20-50

15-70

200-500

330

330

250

240

20-40

20-40

35-85

100-225

150

220

220

350

720

250x1000

250x1200

400x600

840x1045

EW250

1000

EW2501200

EW400

1200

EW860

pecifications


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2.2. Jaw CrusherBrief Introduction

jaw crusher is ideally suitable as primary and secondary

crusher for material with compression strength less than 3

0Mpa. Jaw crusher is of high crushing ratio, larger capacity,welI-distributed final product size, simple structure, reliable

performance, convenient maintenance, lower operation

cost, etc. It is widely used in mining, metallurgy,

construction, highway, railroad, and water conservancy, etc.

Working Principle

The electrical motor transmits power to the eccentric shaft

through v-belt and belt pulley. Then the exciting force

generated by the eccentric shaft will make the movable jaw

move upwards and downwards. This movement would

trigger the toggle plate to push the movable jaw forwards

and backwards. When the movable jaw moves forth toward

the fixed jaw, materials in the crushing cavity will be

squashed or chopped. And then the movable jaw travels

back, the chopped or squashed materials which meet the

requirement will be discharged from the outlet. Since the

motor keeps working, the crusher will crush and discharge

periodically to achieve mass production.

Features

1. High crushing ratio,

well-distributed final

product size;2. Discharge opening

of the jaw crusher is

adjustable reliably

within a wide range

through the stuffing of

shim, thus it is capable

to meet various

requirements of

customers;

3. Lubrication system

of it is safe and

reliable, which boasts

an easy and

convenient maintenance;

4. Simple structure, reliable performance, low maintenance

cost;

5. Little dust and low noise.

Model Max

Feeding

Size(mm)

Max Feed

Size (mm)

Adjustable Range

of Discharging

Opening (mm

Capacity

(t/h)

Motor Power

(kw)

Overall Dimension

(mm) (L*W*H)Weight

(t)

PE250x400

PE250x1000

PE400x600

PE500x750

PE600x900

PE750x1060

PE900x1200

PE1000x1200

PE1200x1500

200 1150x1275x1240

2790x2670x1380

1700x1732x1653

2035x1921x2000

2290x2206x2370

2620x2302x3110

3789x2826x3025

3889x2826x3025

4930x3148x3560

20-60 5-20 15 2.8

6.5

6.5

30

30

55

75

110

130

130

200

10.3

15.5

26.7

51

56

88

15-50

15-60

50-100

60-130

110-250

160-380

315-550

400-800

15-50

15-60

50-100

60-130

110-250

160-380

315-550

150-350

210

350

425

500

630

750

850

1000

250x400

250x1000

400x600

500x750

600x900

750x1060

900x1200

1000x1200

1200x1500

Specifications


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2.3European Type Impact CrusherBrief introduction

By absorbing the

most advanced

technology in the

world, PFWseries European

Type Impact

C r u s h e r

produced by

F a v o r S e a

Industrial Channel is the latest generation of impact crusher

with first-class standard, Since the rotor is the most critical

part for impact crusher, FavorSea devotes to develop and

produce the well-structured heavy rotor for larger rotary

inertia. Also, the adoption of high abrasion-resistant materialand well-designed crushing cavity enables the PFW series

impact crusher to perform steadily and outstandingly.

The adjusting devices of PFW series has been highly

improved, thus operation of it would be easy and

convenient.

The design of three crushing chambers make the PFW

series impact crusher perform well in the fine crushing and

superfine crushing operation.

The design of the two crushing chambers simplifies the flow

chart of coarse crushing operation.

Features

1. Adoption of the

w o r l d - c l a s s

manufac tu r ing

processes andthe most

high-end raw

materials.

2. By the design

of heavy type rotor and the strict test, we can guarantee the

high quality of rotor.

3. Adoption of the Integral cast steel structure for bearing

seats makes it match well with the crushing frame and

increases the radial strength of it, while the divided design

does not has this advantage.4. The unique fixing device for the hammer makes it more

reliable.

5. The improvement of the adjusting device makes the

maintenance easier and simpler.

6. Self-equipped open-top device enables a fast and easy

replacement of wearing parts such as the hammer.

7. Bearings with larger size and higher load are selected.

8. Finite element analysis of the rotor is strictly processed for

a stable and reliable performance.

Model Rotor

Size(mm)

Feed

Opening

(mm)

Max Feed

Size(mm

Capacity

(t/h)

Power

(kw)

Overall Dimension

(mm)Weight

(t)

PFW1214III

PFW1315III

PFW1318III

PFW1415III

570x1430 2550x2310x2100

2960x2570x2380

2960x2870x2380

3120x2650x2660

250 90-170 132 19

25

30

160

200

200 33

180-270

220-300

280-350

300

300

350

625x1530

625x1830

800x1530

1150X1400

1300x1500

1300x1800

1400x1500

pecifications Table 1: for Crusher With Three Crushing Chambers

Model Rotor

Si ( )

Feed

O i

Max Feed

Size(mm

Capacity

(t/h)

Power

(kw)

Overall Dimension

(mm)Weight

(t)

pecifications Table 2: for Crusher With Three Crushing Chambers

1. grid partition 2. stress calculation 3. displacement calculation 4. assurance coefficient checking




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2.4 Impact Crusher

.5 CS High- Efficiency Spring Cone Crusher

Brief introduction

By adopting the developed technology and unique structural design, finished

products processed by impact crusher boasts cubic shape without tension and

cracks. It can crush stone smaller than 500mm with the compression strength lower

than 35OMpa, such as granite, limestone, concrete, etc. Impact Crusher is widely

used in all kinds of ore crushing, railway, highway, energy, cement, chemical

industry, construction, etc. The output size can be adjusted.

Working Principle

Impact crusher crushes material by striking energy. When it works, the motor drives

the rotor rotate at a high speed, on which the blow bar is installed. As soon as the

material get into the affecting area of the blow bar, they will be stroke by the blow bar

and be thrown to the impact devices around the rotor. The high speed forces the

material to rebound from the impact liner to the area where the blow bar effects until

they have been crushed to the required size. The clearance between the impact rocks and the rotor can be adjusted to changethe size and shape of the end products.

Brief Introduction:

According to customer's requirement our company designs high-performance crusher, CS Series High-efficiency Spring Cone

Crusher. This crusher concentrates on the specialty of high-frequency, optimization of cavity-type, reasonable stroke and bases on

the advanced technology introduced abroad,

follows the conception of laminated crushing principle, more crushing and less grinding. CS Series cone crusher is widely used to

crush metalliferous minerals and non-metalliferous minerals, cement, construction aggregate and sand. For example, iron ore,

granite, silica sand, river stone etc.

Features

1. With the big feed opening and spacy crushing cavity, the impact

crusher is suitable to crush bulky materials with a large capacity;

2. Clearance between the impact bracket and the hammer is

adjustable, thus the shape and size of the finished products is easily

controlled;

3. It is of compact structure, high rigidity and large rotary inertia;

4. The high-chrome hammer is wearable;5. Key-free connection enables an easy maintenance and the low

operation cost;

6 With the high crushing ratio, comprehensive functions and good wearing resistance, this machine boasts high price

performance ratio.

Model Size of

Rotor(mm)

Feed

Opening

(mm)

Max Feed

Size(mm

Capacity

(t/h)

Power

(kw)

Overall Dimension

(mm)

(L*W*H)

Weight

(t)

PF-1010

PF-1210

PF-1214

PF-1315

510X1040 2455X2090X2800

2582X2052X2810

2582X2410X2810

2930X2765X3053

200 50-90 75 12.5

16.5

19

110

132

200 24

70-130

90-180

120-250

250

300

300

465X1155

465X1485

700X1540

1040X1000

1260X1050

1260X1400

1280X1500

pecifications




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Working Principle

Through the v-belts, pulley, transmission shaft, pinion and the bevel gear, the power

will be transmitted from the electrical motor to the eccentric bushing. Thus the

eccentric bushing begins to rotate, which will generate the friction force to drive the

main shaft rotating and wiggling. Therefore, part of the mantle approaches the bowlliner to crush the material, while the other part of the mantle is a little bit far from the

bowl liner, between which the crushed products of required size will be discharged

from the lower part after repeating crushing, extruding and bending.

Features

1. High-performance Combining optimal design of chamber type with applying

reasonable speed and stroke, makes this kind of machine do more work with the same dynamic cone diameter, therefore, this

machine is of high-performance and manufacturing capacity compared with other cone crusher of the same type. Use

Iminated crushing principle, to make more cubic shape materials and less needle-like materials.

2. Good product size composition The crusher applies laminated crushing principle to make cubic shape of final product for

larger proportion. Acicular shape products are decreased.

3. Good stability If any metal or other non-broken material comes into the chamber, metal passing protection device will

release it and then the machine resets automatically, The protection device has fixed discharge opening returning point and

the original discharge opening can return back immediately after the metal passes through crushing chamber.

4. Convenient Cleaning-up If the crusher stops working under loading condition, hydraulic cleaning system can clean up the

crushing chamber quickly so that downtime is decreased.

5. High reliability The adoption of main shaft with big diameter, heavy main frame and automatic control of independent oil

lubrication system ensure its durability and reliability.

6. Easy maintenance and operation All parts can be disassembled from upper part and side, so that fixed cone and dynamic

cone can be disassembled easily. Under high shock and vibration environment, bronze bearing can keep excellent bearing

capacity and is much more economic and easier for maintenance.7. Low production costs Due to big capacity, high reliability and easy maintenance, the production costs can be reduced

greatly.

8. Widespread use CS Series High-Efficiency Spring Cone Crusher is characterized by maximizing the performance to apply

to all kinds of crushing process: from special coarse crushing to fine crushing; from fixed crushing plant to mobile crushing

plant. CS Series High-efficiency Spring Cone Crusher has different types of crushing chamber for choosing according to

crushing process.

CSB75

CSB160

CSB75

CSB75

900(3)Fine 83

159

109

188213188213

241253303

334

102

175

137

210241209241

268278334

369

9-22

13-38

13-31

16-3119-5116-3822-51

25-6419-3825-51

31-64

45-91580

485

485

435

75

185

240

315

15

27

55

110

2821x1880x2164

2800x2342x2668

3911x2870x3771

4613x3251x4732

59-163

109-181

132-253172-349181-327258-417

299-635381-726608-998

789-1270

Coarse

Fine

MediumCoarse

Fine

Medium

CoarseFine

MediumCoarse

1295(4.25)

1650(5.5)

2134(7)

Model

Closed

Side(mm)

Opening

Side(mm)

CapacityOuletAdjustment

Range

(mm)

Power(kw)

Weight(t)

OverallDimension

(mm)

RotatingSpeed

of Main

Shaft(r/min)

Feed Opening (mm)MantleDiameter

(feet)

Cavity

hort Head




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2.6 HP series high efficiency hydraulic cone crusher

Brief Introduction

HP series high efficiency Hydraulic Cone Crusher is a world-level cone crusher

developed from the up-to-minute technology of Germany. The cone crusher

not only improves the production capacity and crushing efficiency, bull also

widens the applying area, from limestone to basalt, from stone production to

various ore crushing. It has a second-to-non crushing performance in the work

of medium-size crushing, fine crushing and super fine crushing. The crusher isthe improved type of spring cone crusher and can be used to replace ordinary

hydraulic cone crusher in the line of mining and construction. It is the most

ideal equipment for large stone crushing factory and mining industry.

Feature

HP Series Hydraulic Cone Crusher has a better performance compared with

spring cone crusher and ordinary

Hydraulic Cone Crusher:

1. A high crushing ratio and production efficiency The connection of high rotating speed and

stroke makes the rated power and passing capacity be improved greatly, which increases

the crushing ratio and production efficiency.

2. Less spare part consuming and low operation cost

Reasonable structure, reliable operation and low operation cost. All parts of the crusher

have anti-wearing protection, which can make the lifespan of spare parts increase by 30%

and maintenance cost decrease to the lowest.

3. Laminated crushing, final products with good shape

Special crushing cavity designed according to laminated crushing theory and the suited rotating speed take the place of

traditional single particle crushing theory, which remarkably increase the proportion of fine products and cubic products.

4. Hydraulic protection and cavity clearing, high automatization, reduction of downtime

Hydraulic adjusting of discharge opening and overload protection make the performance of the crusher increase by a large

extent, the maintenance and operation convenient, the downtime shorter. The bidirectional metal releasing hydraulic cylindercan make metal pass through the crushing chamber without any damage to the crusher. The crusher can discharge materials

automatically under the condition of iron passing and instantaneous overloading.

CSD75

CSD160

CSD75

CSD75

914(3)Fine 13

33

29

54703554

985195

127

41

60

64

891057089

133105133

178

3-13

3-16

3-16

3-1610-255-136-19

10-255-1610-19

13-25

27-90580

485

485

435

75

160

240

315

15

27

55

110

2821x1880x2410

2800x2342x2668

3917x2870x3771

4130x3251x4454

27-100

36-163

82-163109-22790-209136-281

190-336190-408354-508

454-599

Coarse

Fine

MediumCoarse

Fine

MediumCoarseFine

MediumCoarse

1295(4.25)

1676(5.5)

2134(7)

Model

Closed

Side(mm)

Opening

Side(mm)

CapacityOulet

Adjustment

Range

(mm)

Power

(kw)

Weight

(t)

Overall

Dimension

(mm)

Rotating

Speed

of Main

Shaft(r/min)

Feed Opening (mm)Mantle

Diameter

(feet)

Cavity

hort Head




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5. Thin oil lubrication makes the life time increased.

Unique design of thin oil lubrication system prolongs lifespan of the crusher. Non-contact labyrinth seals with high performance

improve the reliability of blocking off dust, which also fundamentally removes the obstacles like the mixture of oil and water.

6. Manifold crushing cavity

It is only need to change fixed cone lining board and movable cone lining board; the type of crushing cavity can be changed

from standard coarse cavity to short head fine cavity, which can meet various kinds of need.7. Easy maintenance and operation.

All the parts of HP series cone crusher can be disassembled and maintained conveniently, including fixed cone and movable

cone. It makes the daily replacement of liners easier. The adoption of hydraulic motor improves the production efficiency

greatly.

8. The hydraulic cone crusher with high capacity, reliability and flexibility can create more value for customers.

Introduction

HCS series hydraulic cone crusher is combined with technology such as machinery, hydraulic pressure,

electricity, automation, intelligent control, etc., representing the most advanced crusher technology inthe world. It is not only widely applied In medium, fine and super fine stone

crushing industry, but also in such Industries as metal and nonmetallic ore, cement, construction, sand

making, metallurgy, etc. Besides, HCS crusher is suitable to crush Iron ore, non-ferrous metal ore,

granite, limestone, quartzite, sandstone, pebble, etc.

Working Principle

HCS series hydraulic cone crusher is mainly composed of six parts: upper frame body, lower frame

body, movable cone, eccentric sleeve, transmission part and hydraulic cylinder. The horizontal shaft

driven by the motor makes eccentric sleeve rotating via the gear, and then the eccentric sleeve drives the movable cone rotating

to realize continuous stone extrusion.

Product Features

1. High Capacity and Efficiency

The combination of reasonable eccentricity, chamber type and motion parameters improve capacity and work efficiency

enormously. For the optimized strength design, compared with the same size of the cone crusher, HCS cone crusher can input

more power and enjoy higher crushing and passing ability.

HPC160

F(Fine)

M(Medium)

C(Coarse)

F(Fine)

M(Medium)

C(Coarse)

EC (Extra Coarse)

F(Fine)

M(Medium)

C(Coarse)

EC (Extra Coarse)

F(Fine)

M(Medium)

C(Coarse)

EC (Extra Coarse)

13

16

19

13

16

19

25

14

20

25

30

16

22

30

38

95

120

190

105

150

210

230

110

196

251

295

135

210

290

330

120-200

140-220 160

220

315

400

13.4

18.1

26

37

160-250

150-210

170-250

185-300

220-400

185-230

255-320

295-370

325-430

260-400

330-450

400-500

440-550

HPC-220

HPC-315

HPC-400

Model Cavity Minimum outlet Size

(mm)

Inlet Size (mm) Capacity(t/h) Mainframe

Power(kw)

Weight(t)

Specifications

2.7 HCS Series Single Cylinder Hydraulic Cone Crusher


20/27


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2. The Adjustment of Control with Convenience and Accuracy

There are various mode of motion available to users such as manual control, constant discharging opening control, and constant

power control provided by fully automatic system, which can monitor actual load inside of crusher continuously so that the

utilization rate of crusher will be optimized and the optimum performance will be given to play all the time.

3. Larger load capacity, longer service life

The special design of oil wedge enables the sliding bearings to convert the axial rotary motion into oil film strength, which gives

birth to a stable lubricating oil film between the bearing and axis. This oil film keeps the bearing and axis apart, and reduces thefriction, heat and damage.

4. Stable performance, easy maintenance

a. Assisted by the hydraulic lifting system, the reloadable axis also functions as to adjust the outlet clearance and to realize

Iron-releasing protection.

b. Positive pressure dust prevention system effectively prolongs the service life of lubricating oil and the crusher as well.

c. Pressure margin produced by the high pressure of our unique hydraulic system improves the reliability of operation.

d. Spiral bevel gear enables the power transmission to be stable, effective, and less noisy.

e. All the inspection and maintenance of the crusher can be executed from the upper part conveniently.

f. Replacement of eccentric bushing is easy and simple, so the eccentricity can be adjusted according to customer's

requirements.g. Various crushing cavity Is available in accordance with sizes of final products.

h. Simplified operational procedure is capable to be remote controlled.

5. Optimized lubrication/hydraulic station, low cost

Integration of the lubrication station and hydraulic station saves Installation space; Easy maintenance and operation is realized

by the optimized component arrangement in the station; one third of oil consumption as regular lubrication/hydraulic station need

is sufficient for daily operation.

Model CavityOutlet

Adjustment

Range(mm)

Max Feeding

Size (mm)

Capacity(t/h) Power (kw) Weight(t) Overall Dimension

(mm)

HCS90

HCS160

HCS250

HCS315

EC

C

M

MF

F

EF

EC

C

M

MC

MF

F

EF

EC

EC

CX

C

M

MC

MFF

EF

C

M

MC

MF

F

10-32

10-25

8-16

6-13

4-10

4-10

13-38

13-32

10-25

10-22

8-19

6-19

4-16

16-44

13-38

13-32

13-2510-228-19

6-1616-44

16-38

16-38

16-32

16-32

13-32

275

245

215

175

135

115

177-660

170-650

170-640

160-552

195-500

190-450

215

175

140

1108570

38

110-380

100-385

95-325

115-335250 17 2425x1830X2785

315 25 2755X2200X3266

90-28090-235

50-125

180

145

115

90

75

50

35

69-215

65-197

60-180

60-160160 10 1918x1550x2405

60-125

45-105

45-90

135

90

65

50

35

28

40-128

43-118

36-76

29-68

27-57

27-40

90 6 1540x1280x2010

pecifications




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2.8 Spring Cone Crusher

Brief Introduction

Spring cone crusher is suitable to crush all kinds of ores and rocks with medium-hardness and above. It has features of reliable

structure, high efficiency, easy to adjust, economical to use and so on. Spring system plays the role of overload protection, which

will enable the exotic materials or steel piece to pass through the crushing chamber without any damage to the machine. It

adopts grease seal or water seal to isolate stone powder and lubricants, therefore ensure its reliable operation. According to

customer demand,

respectively, using standard type (PYB), medium (PYZ), short head type (PYD) for coarse crushing, medium crushing and fine

crushing operations.

Features

1. High efficiency; high crushing capacity;

2. Low operation and maintenance cost, easy to adjust;

3. As spare parts selection and structural design is reasonable,

4. Reducing downtime; the lifespan will be longer;

5 Different types of crushing chambers to satisfy different customers' needs

1. Frame 2. Fransmission 3. Eccentric sleeve 4 .Taper sleeve 5. Socket Lineer 6. Mantle 7. Concave 8. Adjusting device

9. Adjusting sleeve 10. Feeding hopper 11. Spring 12. Coupling 13. Motor 14. Foundation 15. Lubricationposition




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2.9 VSI5X Effeicent Centrifugal Impact CrusherBrief Introduction

VSI5X series of efficient centrifugal impact crusher, introducing the

advanced German technology, is the new generation products owning

many patents. It combined three crushing method and become the

key equipment in the artificial sand making industry

Features

1. After optimized

design, the

d e e p - c h a m b e r

rotor can make

the capacity increased by 30%.

2. Surrounding plate is inversable, to improve the material's utilization and

increase more than 48% of the lifespan.

3. Combined hammer design, only need to replace the wearing part, can

reduce the operation cost by over 30%. And the use of vice hammer can

prevent damage to the vertical plate after the main hammer worn.

4. The key components' material adopts the wear-resistant and high temperature resistant materials of the important Industries in

the USA.

5. Rhombus shape impact plate is used to prevent the damage of vertical plate.6. The selection of bearing is international brand from Japan, Sweden, America, etc.

7. The design of optimal launch mouth and smooth curve reduces flow resistance of the materials and increases the throughout

capacity greatly.

Model Max Feeding

Size (mm)

Outlet Adjustment

Range (mm)

Capacity(t/h) Motor Power

(kw)

Weight (t) (LXWXH)

Overall Dimension

(mm)

PYB

60065 12-25 12-25

35 3-15 5-23

115 15-50 50-90

60 5-20 20-65

40 3-13 15-50

900

1200

1750

2200

30

55

110

160

260-280

2800x1300x1700

3050x1640x2350

4152x2300x2980

4870x3800x4192

7705x3430x4852

PYD

PYB

PYZ

PYD

PYB

PYZ

PYD

145

100

50

215

185

85

300

230

100

25-60

10-30

5-15

30-60

10-30

5-15

280-480

115-320

75-320

590-1000

200-580

120-340

20-50

8-26

3-15

110-200

50-150

18-105

5

5.5

10.2

10.2

10.3

50.3

50.3

50.4

80

80

81.4

24.7

25

25.6

PYB

PYZ

PYD

PYB

PYZ

PYD

Specifications




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2.10 VSI Vertical Shaft Impact Crusher

8. Dual-use material distribution tray is easy to operate and can make two feeding way changes easily.

9. Special seal structure in lower part of main shaft guarantees no oil leak even without seal.

10. Japanese hydraulic opening cover device is originally imported. The cover is moved easily and

replacement and inspection of inner part is easy.

11. The selection of high level protection of the motor with features of high efficiency, low noise, etc. The

motor complies with (IEC) International Electra technical Commission standard, F class insulation,IP54/55 protection level.

Brief introduction

VSI series vertical shaft impact crusher is newly developed equipment,

based on our engineers' many years' R&D, absorbing the advanced

technique overseas, with international advanced stage. It is of high efficientenergy-saving crusher. Its good performance plays an Irreplaceable role in

fine crushing of all kinds of ores. This crusher is widely used in crushing and

reshaping of metallic and non-metallic ore, building materials, artificial sand

and all kinds of metallurgical

slags.

Working principle:

VSI crusher adopts advanced principle of selective crushing and cleavage fracture

crushing; impressing enough kinetic energy to materials; Impacting strength will

convert kinetic energy to crushing energy. Materials will break through the natural

amination and physical edge. It has the features of better shape of final products, but

ess cost. This machine can realize two working principles' conversion with "crushingbetween materials" and "crushing between materials and liners".

Model VSI5X7615 VSI5X8522 VSI5X9532 VSI5X1145

Capacity(t/h)

Max Feed Size

(mm)

Center and Ring Feeding 150~280 240~380

120~190

350~540 500~640

180~280 250~36070~140




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Features

1. Advanced double-pump oil lubrication system guarantees

the shaft bearing lower temperature increase, longer life

time, more reliable operation. It prolongs the maintenance

period of the machine.

2. Main shaft is equipped with imported roller bearing. It

makes main shaft work stable and then increase the life

time.

3. Hydraulic lifting mechanism can move away the feed

hopper easily, which saves man power during maintenance.

4. Over-vibration indication and warning device is equipped.

There will be alarm when vibration surpasses a stipulated

figure.

5. Special dust-proof design for main shaft bearing fully

avoids dust entering bearing lubrication part, which will

guarantee the machine work normally.

6. Special feed opening structure makes that two feeding

methods, center feeding, center feeding & ring feeding,

changes easily, in order to meet the requirement of crushing

and reshaping stones.

Model VSI-7611 VIS-8518 VIS-9526 VIS-1140

Max Feed

Size (mm)

Capaciyy(t/h)

Center and Ring

Feeding120-180

1700-1890

110

4100X2250X2285

7.8

60-90

35

30

200-260

1520-1690

180

4140x2280x2425

10.3

100-130

40

35

300-380

1360-1510

264

4560x2450x2780

16

150-190

45

40

450-520

1180-1310

400

5100x2690x3200

25.6

225-260

50

45

Center Feeding

Soft Material

Hard Material

Power for Double

Oil Pump

Safety

Overall Dimension

LxWxH (mm)

Power for Oil Box

Hester2Kw

820x520x1270

Note: size and size proportion of finished product have relations with raw material hardness, feed size,

2x0.31Kw

Inspect scope: 0.1-20mm/s adjusted continuously

To make sure the supply of the oil with double oil pump; stop working without oil or hydraulic pressure;

temperaturefalls when the water cool; start the motor by heating it in winter

Main Shaft of Rotating Speed (r/min)

Power for Double Motor (Kw)

Overall Dimension Lx WxH (mm)

Weight

Vibrating Sensor

LubrucationHydraulic

Pressure

Station

Specifications




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3 Crushing Technologies

3.1Technology of Artificial Sand Making From Mine Tailings

Characteristics:

1. VSI series vertical shaft impact crusher generates huge

centrifugal force to make the materials collide with eachother, thus the finished products of VSI are well-shaped;

2. Final products of VSI boasts well-proportioned gradation,

and the size of them are adjustable;

3. All indices of the the sand meets the national standards,

thus they functions as the excellent concrete aggregate;

4. With VSI, production of sand-making is economical and

profitable.

VSI Series Vertical Shaft Impact Crusher

Circular Vibrating Screen

Sand Washing Machine 0-4.75mm




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3.2 Construction Waste Crushing Plant

Along with extension and reconstruction of the city,

construction waster becomes an intractable problem which

the administrator has to solve, which is also an important

factor which tampers with city civilization development. How

to deal with construction waster? Is there any equipment

and technology to change waster into useful resource?

In view of the above situation, research team from FavorSeadevelops successfully construction waster crushing and

reusing' techniques after several years' devotion on this

issue After being crushed and screened by FavorSea's

equipments, the finished product can be widely used in

various industries, like baking-free brick, road pavement,

construction, etc. This provides an environment-friendly way

for city construction.

It is our pleasure to work together with you for healthy

development of city civilization.

Vibrating Feeder

Ctrcular Vibrating Screen

0-6mm

Jaw Crusher

Impact Crusher

Magnetlc Separator


27/27


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3.3 Basalt Crushing Plant For Highway Construction

Along with extension and reconstruction of the city,

construction waster becomes an intractable problem which

the administrator has to solve, which is also an important

factor which tampers with city civilization development. How

to deal with construction waster? Is there any equipment

and technology to change waster into useful resource?

In view of the above situation, research team from FavorSeadevelops successfully construction waster crushing and

reusing' techniques after several years' devotion on this

issue After being crushed and screened by FavorSea's

equipments, the finished product can be widely used in

various industries, like baking-free brick, road pavement,

construction, etc. This provides an environment-friendly way

for city construction.

It is our pleasure to work together with you for healthy

development of city civilization.

Vibrating Feeder

Jaw Crusher

HP Serles High

Efficiency Hydraulic

Cone Crusher

Circular

Vibrating Screen

0-5mm 5-10mm 10-15mm 15-20mm

VSI Serles Vertical Shaft

Impact Crusher

Crushing Plants, Crushers and Crushing Technologies

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Transcript of Crushing Plants, Crushers and Crushing Technologies